Search results
1 – 10 of 14Khaled Mohamed Seddik, Lamiaa Khamal El-Gabry and Marwa Atif Ali
This study aims to use hexanediol, pentaerythritol and keratin as crosslinking agents on the acrylic fabric used as garments.
Abstract
Purpose
This study aims to use hexanediol, pentaerythritol and keratin as crosslinking agents on the acrylic fabric used as garments.
Design/methodology/approach
Plain 1/1 acrylic fabric was produced with 14 and 11 weft yarn/cm using yarn count 28/2 Ne, then it was modified with different agents, and the effect of crosslinking on some of the inherent properties was determined. The color strength as well as washing fastness was evaluated. The Fourier transform infrared spectroscopy determined the changes that acted in the structure of the treated acrylic fabrics. Several physical and functional utility characteristics were studied such as stiffness, crease recovery, tensile strength and elongation, pilling, air permeability, absorbency and static electricity.
Findings
Polyacrylonitrile is one of the man-made materials used in the textile field; despite novel characteristics, it has some negative properties, especially in absorbency and pilling, which are improved after treatment.
Originality/value
The results presented that the different conditions that were used with cross-linkers enhanced the acrylic fabrics properties. Where analysis of variance test at P-value 0.05 and radar chart area offered that the treated acrylic fabric with 5% (w/v) keratin accomplished the highest preferable properties for end use.
Details
Keywords
Lamiaa Kamal El-Gabry, Mohamed Fathy Nasr and Amira Adel Abou El-Kheir
This work aims to increase the dyeability of nylon 6 with basic dyeing through the treatment of the fibre with available and cheap nanomaterials, namely; nano bentonite using an…
Abstract
Purpose
This work aims to increase the dyeability of nylon 6 with basic dyeing through the treatment of the fibre with available and cheap nanomaterials, namely; nano bentonite using an economic and simple method.
Design/methodology/approach
Different amounts of nano clay, namely, nano bentonite were dispersed in distilled water using an ultrasonic homogenizer for 1 h. Nylon fabrics were treated with different concentrations of dispersed nano bentonite (1%, 2%, 3%, 4%, 5% wt/v). After half an hour, the samples were padded using SVETEMA laboratory padding system. The padding pressure was adjusted at 3 bar to allow a pickup of 100%. The padded samples were dried at 80°C for 5 min and cured at 160°C for 3 min using ROACHES laboratory thermos-fixation. The cured samples were then washed with running water and left to dry at room temperature.
Findings
The obtained results indicated that the modification of polyamide 6 fibres with nano bentonite had a great impact on their dyeing properties. The obtained shades, absorption behaviour and fastness properties were significantly enhanced. Based on these results, it was concluded that polyamide fabrics could be successfully dyed with basic dyes using economical dyeing conditions.
Originality/value
This paper introduces a new method the loaded the nano-clay on the synthetic fibres, which are nylon 6 to enhance the dyeability with cationic dyes using the physical method without changing the structure of the fibres.
Details
Keywords
L.K. El Gabry, A. Bendak, M.B. El Hossamy and M.S. Abo Hamr
Acrylic fabrics are treated with aluminum sulphate, copper sulphate, tannic acid and isophthalic-5-sodiumsulphonic acid in different concentrations and various temperatures in…
Abstract
Acrylic fabrics are treated with aluminum sulphate, copper sulphate, tannic acid and isophthalic-5-sodiumsulphonic acid in different concentrations and various temperatures in presence and absence of plasticizer agents, such as dimethylformamide (DMF) or dimethylsulphoxide (DMSO). The treatment is carried out by two techniques (padding and exhaustion). Then, pretreated acrylic fabrics are dyed with cationic and acid dyes for various times. The effects of the treatments on the mechanical and physical properties of the treated acrylic fabrics such as moisture regain, roughness, tensile strength, elongation and bending stiffness are thoroughly investigated. Infrared spectroscopic analysis has been used to suggest changes in the treated acrylic fabrics. The dyeability of the treated fabrics by both cationic and acid dyestuffs is studied. The effects of the treatments with metal salts and acids on fastness properties of dyed acrylic fabrics are estimated. The pretreatment improves the dyeability of acrylic fabrics modified with both cationic and acid dyestuffs and also their fastness properties.
Details
Keywords
L.K. El-Gabry and M.M. El-Zawahry
Nylon 6 fabric is pretreated with tannic acid and subsequently dyed with a cationic dye, Rhodamine B, from an aqueous dye solution and emulsion phase. The emulsion phase of…
Abstract
Nylon 6 fabric is pretreated with tannic acid and subsequently dyed with a cationic dye, Rhodamine B, from an aqueous dye solution and emulsion phase. The emulsion phase of n-hexadecane is emulsified by isopropyl alcohol and stabilized by Rhodamine B/tannic acid complex. Different factors affecting pretreatment and dyeing process have been studied. Changes of moisture regain, tensile strength, elongation and binding stiffness of the pretreated fabric are investigated.
The FTIR spectra of tannic acid pretreatment of nylon are also examined. The pretreated fabric with 10% owf tannic acid shows a slight increase in the tensile strength and elongation percentage. A higher moisture regain and binding stiffness are observed with increases in the amount of tannic acid. The results also indicate that the pretreatment for cationic dyed nylon 6 fabrics with tannic acid promote a higher dye uptake and cationic dye-based emulsion system with better fastness properties relative to those of the dye solution based system. A further improvement in wet fastness is secured by an aftertreatment of all dyed fabrics with a commercial anionic fluorescent whitening agent, Uvitex® RSB 150%.
Details
Keywords
Amal Mohamed El-Moursy, Zeinab Mohmed Abdel Mageid, Manar Yahia Ismail Abd El-Aziz, Nour Asser and Osama Hakeim
Wearing clothes requires specifications for feeling comfortable, derived from the fibres, fabrics and finishing properties. This study aims to deal with the effect of economic…
Abstract
Purpose
Wearing clothes requires specifications for feeling comfortable, derived from the fibres, fabrics and finishing properties. This study aims to deal with the effect of economic blends containing hollow fibres, bamboo and cotton/polyester waste on the mechanical properties of the produced fabrics and the appropriate end use.
Design/methodology/approach
This research included two blends: one consisted of cotton/polyester wastes blended with bamboo and the other to which Chorisia fibres were added. Two weft counts 10,6/1 Ne were made from each blend, which were used to produce four fabric samples (S1 Chorisia-free and S2 with Chorisia); additionally, another two samples were dyed that contain Chorisia (S3) from each count. The six samples were tested by Kawabata Evaluation System (KES).
Findings
The samples gave a good total hand value (THV) for use as men's winter suits, where the thicker count 6/1, with and without Chorisia had better properties, also both counts 6, 10/1 with dye. The hollow fibres affected the fabrics’ properties, including thickness, shear, bending, thermal conductivity and weight. Both blends had a positive effect on THV.
Research limitations/implications
Cotton/polyester waste, Chorisia and bamboo fibres were tested, and 2% Remazol Yellow GNL dye was used.
Practical implications
The ratio of blending, weft counts and dye affected the fabric’s properties, with consequences for the use of the Kawabata system and its applications.
Social implications
The fabrics used in this research may be considered to be economical and have good THV.
Originality/value
The study proved the usefulness of fabrics made of two blends. The Chorisia component may be seen as a good alternative to cotton fibres to reduce the cost of producing high-consumption winter suit fabrics.
Details
Keywords
Nagla Elshemy, Mona Ali and Reem Nofal
The purpose of this study is to successfully apply ultrasonic waves for the quick extraction of flax seed gum from flaxseed hull or whole seed and compare it to the standard…
Abstract
Purpose
The purpose of this study is to successfully apply ultrasonic waves for the quick extraction of flax seed gum from flaxseed hull or whole seed and compare it to the standard technique of extraction.
Design/methodology/approach
The effect of the heating source, extracted time, temperature and pH of extracted solution on the extraction was studied. The obtained gum is subsequently used for silk screen printing on cotton, linen and viscous fabrics. Rheological properties and viscosity of the printing paste were scrutinized in the current study to get a better insight into this important polysaccharide. The output of this effort aimed to specify the parameters of the processes for printing textiles to serve in women’s fashion clothes by applying innovated handmade combinations of Islamic art motives using a quick and affordable method. Seven designs are executed, and inspiring from them, seven fashion designs of ladies’ clothes were designed virtually by Clo 3D software.
Findings
The result recorded that the new gum has excellent printing properties. In addition, they have better rheological properties, viscosity, chromatic strength and fastness qualities, all of which could help them in commercial production.
Research limitations/implications
Flaxseed and three different fabric types (Cotton, Linen and Viscous) were used.
Practical implications
Synthesis of a new biodegradable thickener from a natural resource, namely, flaxseed, by applying new technology to save time, water and energy.
Originality/value
Synthesis of eco-friendly biodegradable thickener and used in textile printing alternative to the synthetic thickener.
Details
Keywords
Abstract
Purpose
The paper aims to improve the protective and comfort properties of both woven and knitted acrylic fabrics by applying a hybrid waterborne polyurethane/fluorocarbon hydrophobic finish.
Design/methodology/approach
In this study, it was found that the transportation of water from fabrics is one of the important textile parameters. To improve this property, a polyurethane-based finish (Dicrylan BSRN®) and an oil- and water-repellent finish (Oleophobol ZSR®) were applied by using the pad-dry-cure method. After applying the finishes, the resultant fabric samples were investigated for various textile properties.
Findings
The application of Oleophobol ZSR® increased the absorbency time, indicating that the fabric became hydrophobic, whereas the application of Dicrylan BSRN® finish improved the moisture management properties of the woven acrylic. The tensile strength of the woven acrylic fabric was not significantly affected by the application of these finishes. The contact angle of treated knitted fabrics increased and air permeability decreased with an increase in the concentration of Oleophobol ZSR®.
Practical implications
Moisture management is one of the crucial performance criteria in today’s apparel industry. Therefore, fluorochemicals are one of the major precursors used in water-repellent finishes and waterproof membranes in outdoor garments. Based on this fact, this research work focused on the textile sector, where moisture management is required.
Originality/value
This is the first report about the combined application of waterborne polyurethane and fluorochemical-based finishes on acrylic fabrics to tune their comfort and hydrophobic properties.
Details
Keywords
Heba Tolla El Sayed Abo El Naga and Manar Yahia Ismail Abd El-Aziz
Synthetic materials have many drawbacks in high-performance garments because they absorb less moisture and cause allergies to sensitive individuals. Cotton materials cannot…
Abstract
Purpose
Synthetic materials have many drawbacks in high-performance garments because they absorb less moisture and cause allergies to sensitive individuals. Cotton materials cannot satisfy all the requirements and cannot provide the required high performance. This study aims to use eco-friendly materials with a common structure to analyse their suitability for high-performance garment application.
Design/methodology/approach
This study used two eco-friendly yarns (bamboo, modal and bamboo: modal 50:50) and yarns per needle (two- and four-ply yarns). with a single jersey knit construction and gauge of 7. The physical, mechanical, appearance, comfort, thermal and ultraviolet protection factor (UPF) protection characteristics were evaluated using 15 tests.
Findings
The produced knitted fabrics showed high performance for use as garments with physical, mechanical, appearance, comfort, thermal and UPF protection characteristics that were achieved, tested and analysed. The highest-achieved samples with a good UPF (<15) were made from bamboo material, which has other high-performance characteristics such as antibacterial characteristics, a soft surface, thermal insulation and others.
Research limitations/implications
The single jersey structure was used for producing fabrics as it is the common structure in the garment. Also, only gauge 7 was used for its economics and ease of production.
Details
Keywords
Awadhesh Kumar Choudhary, Monica Puri Sikka and Payal Bansal
The purpose of this review paper is to define the dominating factors (such as fiber, yarn, fabric structure, sewing thread, sewing needle and machine parameters) that affect the…
Abstract
Purpose
The purpose of this review paper is to define the dominating factors (such as fiber, yarn, fabric structure, sewing thread, sewing needle and machine parameters) that affect the seam damages and causing defects. It also describes the various explanations of sewing defects in garment production and critically analyzes them for optimum selection of parameters and speeds for minimizing such faults. Hence, the knowledge of various factors which affect the sewing damages/defects will be helpful for garment manufacturers/researchers to know influence of the parameters and control the quality of producing seam.
Design/methodology/approach
This section is not applicable for a review paper.
Findings
Sewing damages such as needle cut and other sewing damages/defects are studied mostly in woven fabric. There are very few studies conducted on knitted fabric sewing damages/defects. The sewing damage problems do not have single solution that is capable of removing these damages in fabric. All the determined and affecting parameters related to fiber, yarn, fabric construction, sewing thread and sewing machine must be examined to design appropriate remedial measurement related to machine design, fabric parameters and sewing thread. This could help in minimizing or eliminating the needle cut and other sewing damage problems.
Originality/value
It is an original review work and is helpful for garment manufacturers/researchers to reduce the defects and be able to produce good quality seam.
Details
Keywords
Weixin Zhang, Zhao Liu, Yu Song, Yixuan Lu and Zhenping Feng
To improve the speed and accuracy of turbine blade film cooling design process, the most advanced deep learning models were introduced into this study to investigate the most…
Abstract
Purpose
To improve the speed and accuracy of turbine blade film cooling design process, the most advanced deep learning models were introduced into this study to investigate the most suitable define for prediction work. This paper aims to create a generative surrogate model that can be applied on multi-objective optimization problems.
Design/methodology/approach
The latest backbone in the field of computer vision (Swin-Transformer, 2021) was introduced and improved as the surrogate function for prediction of the multi-physics field distribution (film cooling effectiveness, pressure, density and velocity). The basic samples were generated by Latin hypercube sampling method and the numerical method adopt for the calculation was validated experimentally at first. The training and testing samples were calculated at experimental conditions. At last, the surrogate model predicted results were verified by experiment in a linear cascade.
Findings
The results indicated that comparing with the Multi-Scale Pix2Pix Model, the Swin-Transformer U-Net model presented higher accuracy and computing speed on the prediction of contour results. The computation time for each step of the Swin-Transformer U-Net model is one-third of the original model, especially in the case of multi-physics field prediction. The correlation index reached more than 99.2% and the first-order error was lower than 0.3% for multi-physics field. The predictions of the data-driven surrogate model are consistent with the predictions of the computational fluid dynamics results, and both are very close to the experimental results. The application of the Swin-Transformer model on enlarging the different structure samples will reduce the cost of numerical calculations as well as experiments.
Research limitations/implications
The number of U-Net layers and sample scales has a proper relationship according to equation (8). Too many layers of U-Net will lead to unnecessary nonlinear variation, whereas too few layers will lead to insufficient feature extraction. In the case of Swin-Transformer U-Net model, incorrect number of U-Net layer will reduce the prediction accuracy. The multi-scale Pix2Pix model owns higher accuracy in predicting a single physical field, but the calculation speed is too slow. The Swin-Transformer model is fast in prediction and training (nearly three times faster than multi Pix2Pix model), but the predicted contours have more noise. The neural network predicted results and numerical calculations are consistent with the experimental distribution.
Originality/value
This paper creates a generative surrogate model that can be applied on multi-objective optimization problems. The generative adversarial networks using new backbone is chosen to adjust the output from single contour to multi-physics fields, which will generate more results simultaneously than traditional surrogate models and reduce the time-cost. And it is more applicable to multi-objective spatial optimization algorithms. The Swin-Transformer surrogate model is three times faster to computation speed than the Multi Pix2Pix model. In the prediction results of multi-physics fields, the prediction results of the Swin-Transformer model are more accurate.
Details