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To explore the effect of acrylic acid polymerization and NaOH treatment of nylon‐6 on hemoglobin washability.

The nylon‐6 was chemically grafted with acrylic acid and treated with NaOH for the purpose to improve the washability of hemoglobin as a blood protein soil. The structural change before and after graft polymerization was analyzed by X‐ray photoelectron spectroscopy and scanning electron microscopy. The moisture regain, the contact angle, and the washability were each measured.

Graft polymerization and NaOH treatment of nylon‐6 changed the surface energy and structure of nylon‐6 causing the washability of hemoglobin to improve. Compared to ungrafted nylon‐6, the hydrophilic properties were increased remarkable by graft polymerization and NaOH treatment, which reulted in the improvement of washability.

Hemoglobin is one of the most difficult soils to remove from the fabric. The paper might be of interest to those who would consider purchasing fabrics that are good at both hydrophilic properties and washability.

The study on washability of hemoglobin as a blood protein soil for grafted fabric has not been reported so far. The results of this research may be used in a basic research for the development of new process which is capable of improving of hemoglobin washability.

This study aims to report the preparation, selective laser sintering (SLS) processing and properties of a new nylon elastomer powder. The effects of solvent, dissolution temperature and time and cooling method and speed on the particle size and morphologies of the prepared nylon elastomer powder are investigated.

The prepared nylon elastomer power possesses the particle size of around 50 mm and is spherical in shape, indicating that this study provides the feasible dissolution-precipitation process, a distillation cooling method and a suitable solvent to prepare nylon elastomer powders.

Compared to pure nylon 12, the nylon elastomer has a lower part bed temperature and a wider sintering window for the SLS process. The wider sintering window indicates the better SLS processibility. The lower part bed temperature is beneficial to the recycling of material and the decrease in the requirement of SLS equipment.

The nylon elastomer in this study has a lower part bed temperature and a wider sintering window for the SLS process. The wider sintering window indicates better SLS processibility. The lower part bed temperature is beneficial to the recycling of material and the decrease in the requirement of SLS equipment.

The purpose of this paper is to evaluate the energy consumed to fabricate nylon parts using selective laser sintering (SLS) and to compare it with the energy consumed for injection molding (IM) the same parts.

Estimates of energy consumption include the energy consumed for nylon material refinement, adjusted for SLS and IM process yields. Estimates also include the energy consumed by the SLS and IM equipment for part fabrication and the energy consumed to machine the injection mold and refine the metal feedstock required to fabricate it. A representative part is used to size the injection mold and to quantify throughput for the SLS machine per build.

Although SLS uses significantly more energy than IM during part fabrication, this energy consumption is partially offset by the energy consumption associated with production of the injection mold. As a result, the energy consumed per part for IM decreases with the number of parts fabricated while the energy consumed per part for SLS remains relatively constant as long as builds are packed efficiently. The crossover production volume, at which IM and SLS consume equivalent amounts of energy per part, ranges from 50 to 300 representative parts, depending on the choice of mold plate material.

The research is limited to material refinement and part fabrication and does not consider other aspects of the life cycle, such as waste disposal, distributed 2 manufacturing, transportation, recycling or use. Also, the crossover volumes are specific to the representative part and are expected to vary with part geometry.

The results of this comparative study of SLS and IM energy consumption indicate that manufacturers can save energy using SLS for parts with small production volumes. The comparatively large amounts of nylon material waste and energy consumption during fabrication make it inefficient, from an energy perspective, to use SLS for higher production volumes. The crossover production volume depends on the geometry of the part and the choice of material for the mold.

Composites 3D printing has the potential to replace the conventional manufacturing processes for engineering applications because it allows for the manufacturing of complex shapes with the possibility of reducing the manufacturing cost. This paper aims to analyse the performance of 3D printed fibre reinforced polymer composites to investigate the energy absorption capabilities and the residual properties before and after impact.

Various composites composed of carbon fibres and Kevlar fibres embedded into both Onyx and nylon matrix were printed using Markforged-Two 3D printers. Specimens with different fibre orientations and fibre volume fractions (Vf) were printed. A drop-weight impact test was performed at energies of 2, 5, 8 and 10 J. Flexural testing was performed to evaluate the flexural strength, flexural modulus and absorbed energy under bending (AEUB) before and after impact. Additionally, 3D printed carbon fibre composites were tested at two different temperatures to study their behaviour under room and sub-ambient temperatures. Failure modes were investigated using optical and high depth of field microscopes for all 3D printed composite samples.

Kevlar/nylon composites with a unidirectional lay-up and 50% Vf exhibited the most prominent results for AEUB at room temperature. The high-Vf carbon fibre composite showed the highest ultimate strength and modulus and performed best at both temperature regimes.

The work, findings and testing produced in this paper are entirely original with the objective to provide further understanding of 3D printed composites and its potential for use in many applications.

Process parameters in Fused Filament Fabrication (FFF) can affect mechanical and surface properties of printed parts. Numerous studies have reported parametric studies of various materials using full factorial and Taguchi design of experiments (DoEs). However, a comparison between the two are not well-established in literature. The purpose of this study is to compare full factorial and Taguchi DoEs to determine the effects of FFF process parameters on mechanical and surface properties of Nylon 6/66 copolymer. In addition, perform in-depth failure mechanism analysis to understand why the process parameters affect the responses.

A full factorial DoE was used to determine the effects of FFF process parameters, such as infill density, infill pattern, layer height and raster angle on responses, such as compressive strength, impact strength, surface roughness and manufacturing time of Nylon 6/66. Micro-computed tomography was used to analyse the impact test samples before and after impact and scanning electron microscope was used to understand the failure mechanism of infill and top layers. Differential scanning calorimetry (DSC) scans of infill and top layers were then taken to determine if a variation in crystallinity existed in different regions of the build.

Analysis of variance and main effects plots reveal that infill density has the greatest effect on mechanical and surface properties while manufacturing time is most affected by layer height for the polymer used. A 20% reduction in infill increased impact strength by 19% on average, X-ray images of some of the samples before and after impact tests are presented to understand the reason behind the difference. Moreover, DSC revealed a difference in the degree of crystallinity between the infill and top layers for 80% infill density samples. In addition, Taguchi DoE is realized to be a more efficient technique to determine optimum process parameters for responses that vary linearly as it reduces experimental effort significantly while providing mostly accurate results.

To the author’s knowledge, no published paper has reported a comparison between predictive DoE method with full factorial DoE to verify their accuracy in determining the effects of FFF process parameters on properties of printed parts. Also, a theory was developed based on DSC results that as the infill is printed faster, it cools slowly compared to the top layers, and hence the infill is in a less crystalline state when compared to the top layers. This increased the ductility of the infill (of 80% infill samples) and thus improved impact absorption.

The purpose of this work is to perform an application study on experimental animals (dogs) to investigate the efficiency of using weft knitted mesh fabric as cardiac support mesh to support left ventricular hypertrophy.

In this work, weft-knitted mesh sample “Knitted Cardiac Support Mesh” manufactured using Nylon (6, 6) yarns, with count 20 Denier and medium mesh size, was placed around the two ventricles to prevent further dilatation, support and reduce left ventricular wall stress.

Medical textile is a rapidly expanding field in technical textiles that are widely used in a variety of medical applications. One of these medical textile applications is “Knitted Cardiac Support Mesh”, which is used in the treatment of Dilated Cardiomyopathy.

After the implantation of the manufactured Knitted Cardiac Support Mesh around the myocardium, all dogs survived for three months before being euthanized, and some clinical examinations were performed to investigate and evaluate the sample performance. It was demonstrated from the experimental application, that the nylon mesh sample performed the best during the surgical operation due to its good ability to stretch and recover at a moderate rate, as well as the textile mesh lightweight.

The purpose of this study is to highlight the direct fabrication of rapid tooling (RT) with desired mechanical, tribological and thermal properties using fused deposition modelling (FDM) process. Further, the review paper demonstrated development procedure of alternative feedstock filament of low-cost composite material for FDM to extend the range of RT applications.

The alternative materials for FDM and their processing requirements for fabrication in filament form as reported by various researchers have been summarized. The literature demonstrates the role of various post-processing techniques on surface finish of FDM prints. Further, low-cost materials for feedstock filament have been investigated experimentally to check their adaptability/suitability for commercial FDM setup. The approach was to realize the requirements of FDM (melt flow rate, flexibility, stiffness, glass transition temperature and mechanical strength), necessary for the successful run of an alternative filament. The effect of constituents (additives, plasticizers, surfactants and fillers) in polymeric matrix on mechanical, tribological and thermal properties has been investigated.

It is possible to develop composite material feedstock as filament for commercial FDM setup without changing its hardware and software. Surface finish of the parts can further be improved by applying various post-processing techniques. Most of the composite parts have high mechanical strength, hardness, thermal stability, wear resistant and better bond formation than standard material parts.

Future research may be focused on improving the surface quality of parts fabricated with composite feedstock, solving issues related to the uniform distribution of filled materials during the fabrication of feedstock filament which in turns further increases mechanical strength, high dimensional stability of composite filament and transferring the technology from laboratory scale to various industrial applications.

Potential applications of direct fabrication with RT includes rapid manufacturing (RM) of metal-filled parts and ceramic-filled parts (which have complex shape and cannot be rapidly made by any other manufacturing techniques) in the field of biomedical and dentistry.

This new manufacturing methodology is based on the proper selection and processing of various materials and additives to form high-performance, low-cost composite material feedstock filament (which fulfil the necessary requirements of FDM process). Finally, newly developed feedstock filament material has both quantitative and qualitative advantage in RT and RM applications as compared to standard material filament.

The purpose of this paper is to apply the goals and processes of reverse logistics related to disposal and renewal to an industry example, in this case, the tufted carpet manufacturing industry. With an industry-wide coalition, the Carpet America Recovery Effort (CARE), the carpet industry offers lessons for other industries on how to create new products from waste, how to develop systems to process this waste, how to encourage the development of infrastructure for reprocessing and how to remove barriers to recovery. A major part of the US floor covering cluster is headquartered around Dalton, Georgia. The industry has formed a coalition to divert manufactured carpet from landfills and find other uses for used carpet. This industry-wide coalition, known as the Carpet America Recovery Effort, offers many lessons for other industries on creating new products from waste, developing systems to process this waste, encouraging the development of infrastructure for reprocessing and removing barriers to recovery.

Academics have proposed several frameworks for examining reverse logistics. In this study, the framework developed by de Brito and Dekker (2004) is utilized because it focuses on essential forces in reverse logistics, asking four simple questions: Why? What? How? and Who? To this list, is added a question: Where? This modified framework is applied to the carpet manufacturing industry, focusing on post-consumer carpet.

The carpet industry is becoming a model for developing renewal supply chains that take waste products and create new ones. Although disposal remains the largest part of the end-of-use supply chain for carpet, this is changing, though not rapidly enough to suit the industry.

This case focuses on what the industry is currently doing and on the impediments it has encountered in developing these chains. Renewal chains may well dominate the future of reverse logistics in the industry, but much work remains. The paper concludes with a discussion and areas for future research.

A large amount of post‐consumer carpet waste is discarded into landfills. The need to recycle this waste is increasing due to the lack of available landfill spaces in many parts of the world, environmental concerns, and resource conservation. The purpose of this paper is to explore the use of this waste for a low‐cost, high‐volume application.

Fibers from carpet waste have been successfully used as reinforcement in concrete, typically at 0.1‐1 per cent volume fraction (fractions by weight are even lower), for enhanced toughness. In this study, lightweight cementitious composites were fabricated that were reinforced with recycled carpet fibers at up to 20 per cent fiber to cement weight ratios. Flexural, toughness, and impact properties of the lightweight cementitious composites were characterized.

The density of the composites decreases with the increase of fiber content. In the three‐point bending test, lightweight cementitious composites exhibited a ductile behavior, and the flexural strength increases with the density of the composites. The energy absorption measured by the drop weight impact test was not very sensitive to the material parameters due to the total absorption of the impact energy by the specimens.

The density of the lightweight composites ranges from 0.7 to 1.0 g/cm³, which was about 30‐40 per cent of the density of typical concrete. Besides being moisture and termite resistant, the lightweight composites were very tough and could be cut and fastened with ordinary tools and nails. The lightweight composites are suitable for applications such as underlayment and wall panels for buildings, as well as for outdoor structures.

The purpose of this study is to improve the mechanical and tribological performance of polypropylene (PP) material. The influence of hexagonal boron nitride (h-BN) microparticles on mechanical and tribological properties of PP/polyamide 6 (nylon 6) (PA6) blend has been investigated in this paper.

Tensile strength, elongation, elastic modulus and Rockwell hardness were measured to identify the mechanical properties of materials. Coefficient of friction (COF) and wear rates of materials were measured with the help of a pin-on-disc tribometer to check the tribological behavior of blend and composite materials.

As a result, a small decrease in tensile strength and elongation and improvement in elastic modulus were found for PP/PA6 and PP/PA6/h-BN composite compared to pure PP. The wear rate of PP/PA6 blend and PP/PA6/h-BN composite was found low compared to pure PP matrix, while the COF of PP/PA6 blend was found slightly higher owing to the presence of harder PA6 matrix which was then improved by the h-BN filler reinforcement in PP/PA6/h-BN composite. The addition of PA6 in PP improved the wear rate of PP by 8–24%, whereas the addition of h-BN microparticles improved the wear rate by 22–50% and 24–44% compared to pure PP and PP/PA6 blend, respectively, in different parameters.

Modulus of elasticity and hardness of pure PP was enhanced by blending with PA6 and was further improved by h-BN fillers. The addition of PA6 in PP improved the wear rate, while h-BN fillers were found effective in reducing the COF by generating smooth thin lubricating film.