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1 – 10 of over 2000
Article
Publication date: 15 March 2013

Z.H.Z. Abidin, K.M. Nasir, S.K.M. Jamari, N. Saidon, S.V. Lee, N.A. Halim and R. Yahya

The purpose of this work is to investigate the correlation characteristics in mechanical, thermal and optical properties of PMMA‐acrylic polyol polymer blends mixed with lawsone…

Abstract

Purpose

The purpose of this work is to investigate the correlation characteristics in mechanical, thermal and optical properties of PMMA‐acrylic polyol polymer blends mixed with lawsone natural dye for coating paint application.

Design/methodology/approach

Natural brownish dye colorant was extracted from Lawsonia Inermis leaves used as a dye colorant in this paint coating system by using ethanol as the solvent. Poly(methyl methacrylate) (PMMA), blended with acrylic polyol was used as the binder system. The ratio of PMMA to acrylic polyol was varied with PMMA dominance. The dye colorant was fixed at 10 wt percent.

Findings

The potential time measurement tests showed that the dye colorant paint system with 10 wt percent of acrylic polyol has the highest coating resistance against electrolyte penetration. The dye colorant paint system with 30 wt percent acrylic polyol performed better in mechanical tests such as cross‐hatch and impact resistance. The dye colorant paint system molecular crosslinks were analysed by using the fourier transform infrared spectroscopy (FTIR) and X‐ray diffraction spectroscopy.

Research limitations/implications

The ratio of lawsone dye colorant in the polymer blends is found limited to 10 percent. Increasing in the percentage of lawsone dye colorant will cause inhomogeneity in coating paint sample.

Originality/value

A new formulation of natural dye colorant paint system with 10 percent wt dye volume concentration of lawsone as pigment was obtained.

Details

Pigment & Resin Technology, vol. 42 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 16 October 2023

Monapriya Naidu Kerinasamy Naidu, Iling Aema Wonnie Ma, Sachin Sharma Ashok Kumar, Vengadaesvaran Balakrishnan, Ramesh Subramaniam and Ramesh Kasi

The purpose of this study is to develop a protective coating system on mild steel panel incorporating epoxidized natural rubber with acrylic polyol resin.

Abstract

Purpose

The purpose of this study is to develop a protective coating system on mild steel panel incorporating epoxidized natural rubber with acrylic polyol resin.

Design/methodology/approach

In this work, a novel attempt is made to develop binder coatings using epoxidized natural rubber-based material and an organic resin (acrylic resin) for corrosion protection on metal substrate. Seven different samples of multifunctional coatings are developed by varying the compositions of epoxidized natural rubber (ENR) and acrylic resin. The properties of the developed coatings have been characterized using analytical methods such as Fourier transform infrared spectroscopy (FTIR) and electrochemical impedance spectroscopy (EIS). EIS has been carried out for 30 days to evaluate the corrosion resistance after immersing into 3.5 wt.% of sodium chloride. Cross hatch cut tester (CHT) has been used to study the adhesive properties. UV–Visible Spectroscopy (UV–Vis) was also used to assess changes in the coating-film transparency of the natural rubber-based coating systems in this study.

Findings

The developed coatings have formed uniform layer on the substrate. CHT results show excellent adhesion of the coatings. Higher concentrations of ENR have higher transparency level, which reduces when the acrylic concentration increases. FTIR analysis confirms the crosslinking that occurred between the components of the coatings. Based on the impedance data from EIS, the incorporation of natural rubber can be an additive for the corrosion protection, which has the coating resistance values well above 108Ω even after 30 days of immersion.

Practical implications

The blending method provides a simple and practical solution to improve the strength and adhesion properties of acrylic polyol resin with epoxidized natural rubber. There is still improvement needed for long-term applications.

Originality/value

The work has been conducted in our laboratory. The combination of natural rubber-based materials and organic resins is a new approach in coating research.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 May 2016

R. Usop, Z.H.Z Abidin, N.A. Mazni, A.N. Hadi, N.A. Halim, R.M. Taha, M.A. Careem, S.R. Majid and A.K. Arof

This paper aims to study the colour stability of chlorophyll and the effect of copper (II) nitrate – Cu(NO3)2 – as an additive in natural dye coating films after being exposed to…

Abstract

Purpose

This paper aims to study the colour stability of chlorophyll and the effect of copper (II) nitrate – Cu(NO3)2 – as an additive in natural dye coating films after being exposed to ultraviolet-A (UV-A).

Design/methodology/approach

The natural dye was extracted from the leaves of Cassia alata L. using absolute ethanol as the solvent. The extract was divided into two parts and, one of it was added with 3 wt.% Cu(NO3)2 as an additive. The polymer blend of poly(methyl methacrylate) (PMMA) and acrylic polyol was used as the coating binder. Both parts of the dye with and without additive were mixed with the blended polymer in a specific ratio. The resulted mixtures were applied as coating films on glass substrates. The colour stability of the coating films on exposure to UV-A with the time of exposure was observed with Commission internationale de l’éclairage (CIE) L*a*b* colour coordinates. The hidden power by the means of reflectivity and glossiness of the coatings was also studied. Statistical standard deviation (STD) was used to analyse the data.

Findings

The test showed that the coating films containing Cu(NO3)2 had smaller colour differences, (ΔE*) indicating higher colour stability. The analysis on hidden power also showed that the coating film with Cu(NO3)2 was 1.6 times more stable than the film without additive. All the measurements in this study were observed within 35 days of duration.

Research limitations/implications

This paper implies the potential of using natural dye extracted from Cassia alata L. leaves as a stable dye colourant for coating applications.

Practical implications

The coating film developed in this study is suitable for glass substrate applications.

Originality/value

A new method of preparing solvent-based coating film from PMMA–acrylic polyol with chlorophyll colourant is introduced in this study.

Details

Pigment & Resin Technology, vol. 45 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 24 September 2019

Waldemar Weisheim, Peter Schaumann, Lisa Sander and Jochen Zehfuß

This paper aims to deal with the experimental and numerical investigations of the fire protection performance of a waterborne intumescent coating (IC) on structural steel in case…

Abstract

Purpose

This paper aims to deal with the experimental and numerical investigations of the fire protection performance of a waterborne intumescent coating (IC) on structural steel in case of natural fires. Based on own small-scale laboratory tests, an advanced numerical model is developed to simulate the fire protection performance of the investigated coating in case of arbitrary fire scenarios. The insulation efficiency of the coating is described within the model by temperature and heating rate-dependent material properties, such as expansion factors, thermal conductivity and heat capacity. The results of the numerical model are compared to own large-scale fire tests of an unloaded I-section beam and column.

Design/methodology/approach

As natural fires can show arbitrary regimes, the material properties of the waterborne IC are investigated for various heating rates. Based on these investigations, a material model for the IC is implemented in the finite element program ABAQUS. With the help of user subroutines, the material properties of the coating are introduced for both the heating and cooling phase of natural fires, allowing for two- and three-dimensional thermomechanical analyses of coated steel elements.

Findings

The results of the performed small-scale laboratory tests show a heating rate-dependent behavior of the investigated coating. The mass loss as well as the expansion of the coating change with the heating rate. Moreover, the material properties obtained on small scale are valid for large scale. Therefore, a material model could be developed that is suitable to reproduce the results of the large-scale fire tests. Additionally, with the help of the numerical model, a dimensioning approach for the dry film thickness (DFT) of the investigated coating is derived for arbitrary natural fires.

Research limitations/implications

The material properties presented in this paper are only valid for the investigated waterborne IC and the parameter area that was chosen. However, the developed modeling approach for the fire protection performance of ICs is general and can be applied for every coating that is part of the intumescent product family.

Originality/value

Until now, only few research works have been carried out on the fire protection performance of ICs under non-standard fire exposure. This paper deals extensively with the material properties and the material modeling of a waterborne IC exposed to natural fires. Especially, the laboratory examinations and the numerical simulations are unique and allow for new evaluation possibilities of ICs.

Details

Journal of Structural Fire Engineering, vol. 11 no. 1
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 27 August 2024

Pan Hao, Yuchao Dun, Jiyun Gong, Shenghui Li, Xuhui Zhao, Yuming Tang and Yu Zuo

Organic coatings are widely used for protecting metal equipment and structures from corrosion. Accurate detection and evaluation of the protective performance and service life of…

Abstract

Purpose

Organic coatings are widely used for protecting metal equipment and structures from corrosion. Accurate detection and evaluation of the protective performance and service life of coatings are of great importance. This paper aims to review the research progress on performance evaluation and lifetime prediction of organic coatings.

Design/methodology/approach

First, the failure forms and aging testing methods of organic coatings are briefly introduced. Then, the technical status and the progress in the detection and evaluation of coating protective performance and the prediction of service life are mainly reviewed.

Findings

There are some key challenges and difficulties in this field, which are described in the end.

Originality/value

The progress is summarized from a variety of technical perspectives. Performance evaluation and lifetime prediction include both single-parameter and multi-parameter methods.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 24 January 2020

Guiyang Wu, Qiang Zhang and Nange Zhang

Organic coatings are one of the most widely applied methods for corrosion protection of metallic materials such as the tubing used in sour gas field. However, such coatings

Abstract

Purpose

Organic coatings are one of the most widely applied methods for corrosion protection of metallic materials such as the tubing used in sour gas field. However, such coatings usually encounter the risk of failure due to the harsh and complex environment. Therefore, the study of failure of the organic coating is highly significant.

Design/methodology/approach

In this paper, the effects of Cl-concentration, HCl content, hydrogen sulfide/carbon dioxide (H2S/CO2), temperature and flow rate on the failure of epoxy-phenolic coating on the internal surface of BG90S steel tubing were investigated using adhesion force measurement, metallographic microscope, electrochemistry impedance spectroscopy and Fourier transform infrared spectroscopy.

Findings

The results show that the Cl-concentration, HCl content and H2S/CO2 do not affect the failure process too much as the ion concentration increased. However, the flow rate at the high temperature is the most important factor affecting the corrosion resistance of the inner coating tubing. With the increase of the flow rate, the pore resistance of the coating shows a decreasing trend, and the rate of decrease in pore resistance is first rapid and then slow. It demonstrates that the penetration speed of the electrolyte solution into the coating varied from fast to slowly. A weakening influence of the flow rate on the penetration failure of the inner coating can be found as the increase of the flow rate. Once the HS-ions penetrate through the coating and reach at the coating/steel interface where H2 could be formed through the adsorption reaction, the coating failure occurs.

Originality/value

The failure of the coating depends on the penetration rate of water and ions, with the presence of exposed or punctured holes is accelerated and HS- was adsorpted by substrate Fe, and form H2 molecules between the coatings and substrate, that results failure of coatings.

Details

Pigment & Resin Technology, vol. 49 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 October 2000

Andréa Kalendova

Studies the effects of non‐isometric pigments on the anticorrosion properties of coating films. The optimum concentrations for using iron mica, muscovite, and graphite have been…

Abstract

Studies the effects of non‐isometric pigments on the anticorrosion properties of coating films. The optimum concentrations for using iron mica, muscovite, and graphite have been determined. The results obtained on using the natural iron mica are compared to those obtained with a synthetic product. As binders for the coatings epoxy resin, polyurethane and alkyd resins were used. The results allow the conclusion that on the pigmentation with iron mica the protection function of top coatings against the corrosive media can be considerably increased.

Details

Pigment & Resin Technology, vol. 29 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 25 September 2023

Jiaxin Li, Zhiyuan Zhu, Zhiwei Li, Yonggang Zhao, Yun Lei, Xuping Su, Changjun Wu and Haoping Peng

Gallic acid is a substance that is widely found in nature. Initially, it was only used as a corrosion inhibitor to retard the rate of corrosion of metals. In recent years, with…

Abstract

Purpose

Gallic acid is a substance that is widely found in nature. Initially, it was only used as a corrosion inhibitor to retard the rate of corrosion of metals. In recent years, with intensive research by scholars, the modification of coatings containing gallic acid has become a hot topic in the field of metal protection. This study aims to summarize the various preparation methods of gallic acid and its research progress in corrosion inhibitors and coatings, as well as related studies using quantum chemical methods to assess the predicted corrosion inhibition effects and to systematically describe the prospects and current status of gallic acid applications in the field of metal corrosion inhibition and protection.

Design/methodology/approach

First, the various methods of preparation of gallic acid in industry are understood. Second, the corrosion inhibition principles and research progress of gallic acid as a metal corrosion inhibitor are presented. Then, the corrosion inhibition principles and research progress of gallic acid involved in the synthesis and modification of various rust conversion coatings, nano-coatings and organic resin coatings are described. After that, studies related to the evaluation and prediction of gallic acid corrosion inhibition on metals by quantum chemical methods are presented. Finally, new research ideas on gallic acid in the field of corrosion inhibition and protection of metals are summarized.

Findings

Gallic acid can be used as a corrosion inhibitor or coating in metal protection.

Research limitations/implications

There is a lack of research on the synergistic improvement of gallic acid and other substances.

Practical implications

The specific application of gallic acid in the field of metal protection was summarized, and the future research focus was put forward.

Originality/value

To the best of the authors’ knowledge, this paper systematically expounds on the research progress of gallic acid in the field of metal protection for the first time and provides new ideas and directions for future research.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 18 October 2018

R. Usop, L. Sulaiman, N.A. Mazni, N.S.A. Manah, N. Anuar, A.K. Arof and Z.H.Z. Abidin

The purpose of this paper is to study the colour stability and water content resistivity of the green colour coating paint film (consisting of chlorophyll) during exposure to…

93

Abstract

Purpose

The purpose of this paper is to study the colour stability and water content resistivity of the green colour coating paint film (consisting of chlorophyll) during exposure to ultraviolet A (UV-A).

Design/methodology/approach

The natural green dye was prepared by immersing Cassia alata L. leaves in absolute ethanol. The extract was prepared in two batches of dye samples where one of it was a pure dye and the other was added with 3 Wt. % Cu(NO3)2 as an additive. Polymer blend as a binder was prepared by mixing poly(methyl methacrylate) (PMMA) and commercial acrylic polyol. The blended polymer was mixed with the natural dye in a specific ratio and applied as coating paint film on glass panel surfaces. The visible spectrum stability (colour stability) and water content resistivity of the coating paint films during exposure to UV-A were monitored.

Findings

Addition of Cu(NO3)2 had improved the colour stability of the coating paint film. Fourier transform infrared spectroscopy analysis showed that both coating paint films do not absorb water and are resistive to water content.

Research limitations/implications

The ability of Cu(NO3)2 as an colour stability additive to the natural green dye applied in the coating paint film.

Practical implications

The coating paint film developed in this work is suitable to be applied on glass substrates.

Originality/value

The colour stability of the coating paint film was analysed by using the reflectance spectrum.

Details

Pigment & Resin Technology, vol. 47 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 17 May 2013

N.A. Mat Nor, N. Aziz, A.F. Mohd‐Adnan, R.M. Taha and A.K. Arof

The purpose of this paper is to evaluate the potential of natural colourants from fruits of Ixora siamensis for coating applications, to study its glossiness and effectiveness…

Abstract

Purpose

The purpose of this paper is to evaluate the potential of natural colourants from fruits of Ixora siamensis for coating applications, to study its glossiness and effectiveness against UV‐B irradiation.

Design/methodology/approach

In this study, natural colourants from the fruits of Ixora siamensis were extracted using trifluoroacetic acid‐methanol solution. Anthocyanins and organic acid variants were mixed together to form co‐pigments. Different concentrations of ferulic and gallic acid co‐pigments were added to a blended solution of poly (vinyl alcohol), PVA and anthocyanin (from Ixora siamensis) to form a coating system. The coatings were exposed to UV‐B irradiation at room temperature in air using a UV‐lamp which emitted radiation at 312 nm. The effects of UV‐B irradiation on the coating system were evaluated using glossiness test and UV‐visible spectroscopy.

Findings

Anthocyanins are unstable and can quickly lose their colour. One of the methods of preserving the stability of these pigments is by co‐pigmentation. Co‐pigmentation of anthocyanin with organic acid variants resulted in an increase in both hyperchromic effects (ΔA) and bathochromic shifts (Δλ). In this study, ferulic acids yielded better results compared to gallic acids.

Research limitations/implications

Samples with co‐pigmentation give better result compared to the untreated samples. The addition of 0.5 and 1.0 per cent ferulic acid improves the gloss properties and resistivity of the samples towards the UV irradiation. Thus, in order to study the effectiveness of ferulic acid as additive and improving the properties of the samples, the percentage of ferulic acid added and exposure time could be increased.

Practical implications

The method developed provided a simple and efficient solution for improving the UV resistance of anthocyanin blend with poly (vinyl alcohol), PVA UV absorber. Effect of ferulic acid as UV absorber, if added in more concentration, can be further studied for optimization.

Social implications

The social implication is the use of local plant species as a low cost source of natural pigments in coating system.

Originality/value

The method for improving the resistance towards UV irradiation of anthocyanin blend with poly (vinyl alcohol), PVA was novel and could find numerous applications for natural product based on plant pigment.

1 – 10 of over 2000