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Article
Publication date: 28 May 2021

Ainur Rosyida, Suranto, Mohammad Masykuri and Margono

This paper aims to select a type of mordant from aluminium salts, namely, aluminium sulphate, aluminium nitrate and polyaluminium chloride (PAC) with the lowest potential for…

Abstract

Purpose

This paper aims to select a type of mordant from aluminium salts, namely, aluminium sulphate, aluminium nitrate and polyaluminium chloride (PAC) with the lowest potential for contamination so that their use will minimise pollution from natural dye waste. It also aims to determine the pollution value of natural dye immersion waste from jackfruit wood extract, secang wood, mangsi fruit and several synthetic dyes, to identify potential environmental pollution.

Design/methodology/approach

Dyeing with natural dyes was performed by exhaust at room temperature by the pre-mordant method, while with synthetic dyes it was performed by exhaust according to the dyeing procedure (reactive, vat and naphthol). The groundwater, mordant solutions, natural dye extract and the waste-water from the natural and synthetic dyes were then tested to determine their biological oxygen demand (BOD5), chemical oxygen demand (COD), total suspended solids (TSS), pH, Al and heavy metal contents such as chromium (Cr), copper (Cu), cadmium (Cd), nickel (Ni), cobalt (Co) and lead (Pb).

Findings

Aluminium sulphate had the lowest pollution load while PAC had the highest, as aluminium sulphate had a higher BOD5/COD ratio (0.62–0.67) than aluminium nitrate (0.56–0.64) or PAC (0.44–0.54). The dyeing waste from the three natural dyes contained an acidic pH of 3.5–4.2, Al of 75.280–621.34 mg/L, Cr of 0.154–0.215 mg/L and Cu of 0.035–0.072 mg/L. The values of TSS, COD and BOD5 are higher than the quality standards of the waste but are environmentally friendly because the ratio of the BOD5/COD values from the waste ranges from 0.44–0.67.

Research limitations/implications

The findings indicate that as a mordant, aluminium sulphate results in lower pollution loads than aluminium nitrate and PAC. However, all three mordants contain Cr and Cu, albeit in negligible concentrations. Therefore, it is recommended that future studies strive to identify a mordant that has lower pollution loads and does not contain metals but can increase dyeing results to satisfy consumer requirements. It is the hope that, with the discovery of a new mordant, natural dyes will be the solution for the heavy metal pollution caused by synthetic dyes.

Practical implications

The use of environmentally-friendly mordants and natural dyes in the Indonesian textile and batik industry will give rise to superior quality eco-textile and eco-batik products. Such environmentally-friendly and high-quality products will not only increase competition and consumer interest but increase product sales as well which will, in turn, increase incomes and the economy. Additionally, an increase in the use of natural dyes by the textile and batik industry will serve as additional income to the communities and farmers from which the raw materials for the natural dyes are sourced thereby creating jobs and increasing welfare.

Social implications

As environmentally-friendly mordants and natural dyes replace the hazardous and toxic materials currently used in the textile and batik industry, it guarantees the health and safety of its consumers and workers. Furthermore, as the waste-water produced is biodegradable, it reduces river and groundwater pollution. It is, therefore, expected that this information will not only lead to a shift in attitude within the textile and batik industries but the adoption of environmentally-friendly materials, for the sake of the environment, as well as the development of eco-textile and eco-batik products.

Originality/value

Aluminium sulphate is a mordant type of aluminium salt with a lower potential for contamination than aluminium nitrate and PAC. However, PAC has been discovered to be a mordant for natural dyes, as has the fruit of the mangsi shrub, which has recently been discovered as a naturally occurring blue dye.

Details

Research Journal of Textile and Apparel, vol. 26 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 11 December 2023

Shereen Omar Bahlool and Zeinab M. Kenawy

Peanut skins are an agro-waste product with no commercial value. The purpose of this paper is to evaluate peanut skin as a natural dyestuff and to determine if this natural dye…

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Abstract

Purpose

Peanut skins are an agro-waste product with no commercial value. The purpose of this paper is to evaluate peanut skin as a natural dyestuff and to determine if this natural dye could be used in the dyeing of some Egyptian cotton cultivars.

Design/methodology/approach

The methodology consists of several steps; dye extraction procedure from peanut skin through aqueous extraction, then dyeing optimized using simultaneous mordanting using alum. Finally, dyed cotton has been subjected to different textile laboratory tests, for example, color measurements and mechanical properties. Color-fastness was determined on Egyptian cotton fabric. The peanut skin as a source of natural dye and the dyed cotton sample were characterized by fourier transform infrared spectroscopy (FTIR) analysis.

Findings

It was found that the natural dye extracted from peanut skin has an affinity for cotton samples and showed high dyeability with a unique color shade, good color strength and very good fastness.

Originality/value

The novelty of this paper is the extraction of color from the peanut's outer skin which is discarded as waste such as agro-waste of the agricultural process which can be used as a natural dye in the textile industry and applied to dyeing some Egyptian cotton fibers from different genotypes.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 10 June 2022

Hooman Imani, Kamaladin Gharanjig and Zahra Ahmadi

The purpose of this study is simultaneous dyeing and mordanting of wool yarns with extracted cochineal dye and aluminum sulfate to the reduction of consuming energy, water and…

Abstract

Purpose

The purpose of this study is simultaneous dyeing and mordanting of wool yarns with extracted cochineal dye and aluminum sulfate to the reduction of consuming energy, water and time.

Design/methodology/approach

The dyeing process was optimized using the response surface methodology (RSM) approach. pH, dyeing duration and the presence of additives were chosen as variables and the color strength of samples as a response. The color characteristics and fastness attributes of samples dyed in the best condition were evaluated and compared to pre-mordant dyeing outcomes on wool yarns.

Findings

The best conditions for deep dyeing wool with cochineal dye were as follows: pH 2.5, time 110 min and the ratio of aluminum: additives 1:0 at 100 °C. Color strength of dyed wool yarns by one-bath and pre-mordant dyeing methods were approximately the same. Wool yarns can dye to the on-bath dyeing method such that the dyed samples have similar color strength and fastness properties to pre-mordant dyeing.

Social implications

Wool dyeing processes that use one-bath dyeing consume less water and produce fewer effluents. As a result, this strategy conserves water and energy for a higher quality of life. The findings of this study, in general, aid environmental protection.

Originality/value

A novel one-bath process for dyeing wool with cochineal dye at heavy depths is introduced. RSM was used to optimize the procedure and determine effective parameters on the color strength of dyed wools. Using extracted cochineal dye and aluminum sulfate in a simultaneous dyeing technique, good color fastness qualities on wool fibers were achieved.

Details

Pigment & Resin Technology, vol. 52 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 28 March 2024

Mozhgan Hosseinnezhad, Kamaladin Gharanjig, Shahid Adeel and Alireza Mahmoudi Nahavandi

Agricultural waste and food sources are some of the pollutants of the environment. One of these wastes is the peel of fruits that cannot be consumed as food. In this regard…

Abstract

Purpose

Agricultural waste and food sources are some of the pollutants of the environment. One of these wastes is the peel of fruits that cannot be consumed as food. In this regard, walnut husk (WH) and oleaster peel (PO) are known as two important sources of tannin and are bulky wastes. Because of the high percentage of tannin, these materials can be used as a natural source for the preparation of bio-mordant in the dyeing process.

Design/methodology/approach

In this study, Reseda and Madder were used as natural dyes in the presence of a mixture of two bio-mordants. WH and PO were selected as bio-mordant. All natural resources are extracted to obtain the juice. The phenolic percentage of tannin-containing extracts was evaluated and then it was used for wool yarns by premordanting method. The results of evaluating the fastness properties using the ISO method.

Findings

The most important achievement of this research is the use of agricultural waste in the dyeing process to reduce environmental pollution and create added value. All compounds rich in tannin have some phenolic components, therefore the amount of phenolic content of these extracts was evaluated. The effect of mixing the mordant on the color characteristics of the yarns was investigated and the results showed that changing the ratio of the combination of two mordant is effective on the K/S values. The results of evaluating the fastness properties using the ISO method showed that the washing, rubbing and light fastness in the presence of mordant is good, good and moderate, respectively.

Originality/value

In this paper, to the best of the authors’ knowledge, for the first time, the combination of two natural extracts obtained from agricultural waste has been used to create a new bio-mordant on fibers and improve stability.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 1 February 1999

P. M. Chan, C. W. M. Yuen and K. W. Yeung

Attempt has been made to extract the dyes from waste materials such as simulated tea waste and applied it in wool dyeing. In this paper, the central composition experimental…

Abstract

Attempt has been made to extract the dyes from waste materials such as simulated tea waste and applied it in wool dyeing. In this paper, the central composition experimental design of multivariate Response Surface Method was used to formulate mathematical models aiming to predict (1) the optimum dyeing conditions of simulated waste Lung Ching tea dye for wool fabric, and (2) the optimum extraction conditions of a natural mordant originated from common waste eggshell. The pre-mordanting process using eggshell as a mordant to lieu of traditional heavy metal mordants was applied to wool fabric followed by dyeing with simulated waste Lung Ching tea extract under the optimum dyeing conditions. The improvement of pre-mordanting process on dye uptake and colour fastness properties has been evaluated.

Details

Research Journal of Textile and Apparel, vol. 3 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 8 July 2019

Ebenezer Kofi Howard, Charles Frimpong and Raphael Kanyire Seidu

The purpose of this study is to assess the attitudes and practices of students and practitioners in the dyeing studio. Empirical evidence shows that synthetic dyes are the most…

Abstract

Purpose

The purpose of this study is to assess the attitudes and practices of students and practitioners in the dyeing studio. Empirical evidence shows that synthetic dyes are the most commonly used dyestuff because of their colour fastness as compared with natural dyes. However, it is proven scientifically that synthetic dyes and their auxiliaries are carcinogenic and allergenic, which pose as health risks to users.

Design/methodology/approach

The study used analytical observational study design, where observation, questionnaire and interview were the instruments for data collection.

Findings

A survey conducted at selected dyeing studios in Ghana revealed the excessive use of vat dyes by students and practitioners because of its availability and accessibility on the local market. Adversely, the study found non-use of personal protective equipment by students and practitioners for protection against hazardous effects of dye chemicals. Again, poor studio set up with limited space and lack of proper waste drainage systems at the various dyeing studios results in inappropriate disposal of dyes, leading to environmental pollution.

Originality/value

Dyeing throughout history has been practiced to colour a fabric or yarn for specific use in the environment, which brings in some revenue. This practice however employs the use of dyes coupled with its auxiliaries, which poses some health problems in the short, medium and long term because of certain attitudes and practices exhibited by students and practitioners in the studio. It is therefore imperative for effective compliance to safety rules and practices by students and practitioners to ensure their safety. It is also critical that educational institutions and practitioners build modern dyeing studios which are spacious, well ventilated and efficient in limiting environmental pollution in compliance with eco-friendly practices. The study further recommends collaboration between Academia, local dyers’ association , Ghana Health Service and the Environmental Protection Agency to organize workshops to ensure best safety practices to save lives and the environment.

Details

Research Journal of Textile and Apparel, vol. 23 no. 3
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 29 May 2019

Leyla Yıldırım and Özlenen Erdem Ìşmal

The purpose of this paper is to show the dyeing effect of banana peel on polyamide fabric by using various mordants and to reveal alternatives to metallic mordants.

Abstract

Purpose

The purpose of this paper is to show the dyeing effect of banana peel on polyamide fabric by using various mordants and to reveal alternatives to metallic mordants.

Design/methodology/approach

The simultaneous mordanting method was used in the dyeing process.

Findings

From environmental and economical points of view, this paper studies the use of a natural waste product in textile dyeing. Assessment of domestic organic wastes will provide new possibilities for valorization of biomaterials. It is concluded that colorimetric data are affected by the amount of plant used in extraction, amount and type of mordant and pH of dye bath. Tin II chloride ensured the lightest color shades. No alternative mordants could be presented to iron II sulfate and tin II chloride, as they generated completely different color shades. Acids can be an alternative to 0.8 g/L alum mordant. Ammonium sulfate and sodium acetate also generated similar colors to alum. Ammonium sulfate can be substituted for citric acid and alum. Banana peel can be considered as a natural dye source for polyamide elastane blend fabric.

Originality/value

Banana peel can be suggested as a natural colorant with good wash fastness for dyeing of polyamide elastane blend fabric.

Details

Research Journal of Textile and Apparel, vol. 23 no. 2
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 5 May 2021

Scolastica Manyim, Ambrose Kipchumba Kiprop, Josphat Igadwa Mwasiagi, Cleophas Mecha Achisa and Mark Peter Odero

The majority of the synthetic dyes have been found to be non-biodegradable, toxic and carcinogenic. As a result, there has been a growing trend toward the use of natural dyes as…

Abstract

Purpose

The majority of the synthetic dyes have been found to be non-biodegradable, toxic and carcinogenic. As a result, there has been a growing trend toward the use of natural dyes as alternates to synthetic dyes. This shift calls for more research to come up with more sources of natural dyes to satisfy their increasing demand. Euclea divinorum plant has been used traditionally as a source of dye, however, its textile dyeing properties have not been studied. This study aims to determine the textile dyeing properties of E. divinorum extract.

Design/methodology/approach

Optimization of dyeing conditions of Euclea divinorum natural dye extract on the cotton fabric was done using response surface methodology (RSM). The combined effects of examined dyeing conditions on the relative color strength (K/S) were studied using a central composite experimental design. Analysis of variance (ANOVA) was used to determine the significance of the statistical model generated for the study. Mordanting effects were measured using standard ISO wash, rub and lightfastness tests.

Findings

The optimum dyeing conditions were found to be 68 min, pH 3.3 and 82°C with color strength 0.609. Temperature and pH showed some interaction effects during the dyeing experiments. The predicted optimum K/S value was validated experimentally using the optimum conditions and was found to be in agreement with the experimental values. All the metallic mordants used enhanced the color strength and provided a variety of brown shades, therefore, a suitable alternative for the toxic synthetic dyes.

Originality/value

Optimization of dyeing conditions of Euclea divinorum dye on cotton using RSM and mordanting at optimal conditions has not been done elsewhere.

Details

Research Journal of Textile and Apparel, vol. 26 no. 2
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 7 June 2022

Quratulain Mohtashim, Fareha Asim and Salma Farooq

The application of synthetic dyestuffs in the dyeing and printing industries has been criticized because of the introduction of contaminants into the environment. With time, the…

Abstract

Purpose

The application of synthetic dyestuffs in the dyeing and printing industries has been criticized because of the introduction of contaminants into the environment. With time, the increasing international awareness of environment and ecology preservation has led to the industry’s attention towards natural dyes and their efficient usage compared to synthetic counterparts. Because the need for “Green” goods and services are rising public awareness, this paper aims to use a banana bio-resource waste to dye cotton fabric.

Design/methodology/approach

Factorial design with three variables, including parts of a banana plant, combination of alkalis and application temperature at three different levels, was studied to identify a significant correlation between the effect of these variables on the colour strength and fastnesses of the dyed cotton fabrics.

Findings

Dyeing samples achieved with various parts of banana are found to offer significant colour strength and a good wash and rub fastness. Experimental design analysis helped to formulate a standard workable dyeing recipe with the minimum use of resources exhibiting reasonably good wash and rub fastness.

Originality/value

This dyeing technique is novel and can be found useful for partially replacing synthetic dyes with natural colourants possessing good washing and rubbing fastness.

Details

Pigment & Resin Technology, vol. 52 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 12 August 2024

Raphael Kanyire Seidu, George Kwame Fobiri, Edwina Tekper, Emmanuel Abankwah Ofori, Benjamin Eghan, Alex Osei Afriyie, Richard Acquaye, Benjamin Kwablah Asinyo and Ebenezer Kofi Howard

Safety-related issues are prominent in dyeing workplaces and studios that result in accidents. The purpose of this study is to investigate the compliance towards health safety…

Abstract

Purpose

Safety-related issues are prominent in dyeing workplaces and studios that result in accidents. The purpose of this study is to investigate the compliance towards health safety practices by students at the dyeing studios in selected universities in Ghana.

Design/methodology/approach

A structured online questionnaire was developed and used to collect 285 responses from students studying at the textile and fashion department of ten universities in Ghana. The study used the partial least square (PLS) algorithm of the structural equational modelling (SEM) by bootstrapping with 5,000 samples in the SmartPLS-SEM version 4.0.

Findings

Students exhibited good attitudes with significant knowledge regarding health safety hazards at the dyeing studio. Results revealed that students’ attitudes significantly and positively affect their knowledge of health safety hazards; hence, as attitude increases, their knowledge of health safety hazards also increases. However, institutional support significantly and negatively affects the knowledge of health safety hazards by students at the dyeing studio. Subsequently, institutional support significantly and positively affects students’ attitudes towards health safety hazards at the dyeing studio; hence, as institutional support increases, their attitude towards health safety hazards also increases. In the moderation analysis, results showed that students’ attitude dampens the negative relationship between institutional support and student’s knowledge.

Practical implications

Work-related safety at the dyeing studios is very important to help drive for an injurious free hands-on practice with dyeing activities. Hence, the findings of this study call on institutions to provide appropriate personal protective equipments and first aid kits, effective training and supervision for workspace safety at the dyeing studios for students. This would go a long way to maintain good health safety practices during students’ dyeing activities at the studio, hence eliminating possible hazards.

Originality/value

The present study provides an in-depth understanding of how key variables such as institutional support influence the knowledge and attitude of students towards studio dyeing practices. Key findings from the study reiterated the importance of training workshops, state-of-the-art studios and adherence to safety by students to prevent injuries.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

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