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11 – 20 of over 3000Muna Raypah, Mutharasu Devarajan and Shahrom Mahmud
The presence of voids in the solder layer has been considered as one of the main issues causing reliability problems in optoelectronic devices. Voids can be created due to trapped…
Abstract
Purpose
The presence of voids in the solder layer has been considered as one of the main issues causing reliability problems in optoelectronic devices. Voids can be created due to trapped gas, clean-up agent residues (fluxes), poor wettability at interface or shortcoming of the reflow process. The voids hinder the heat conduction path and subsequently, the thermal resistance will increase. The purpose of this paper is to investigate the influence of lead-free water-washable Sn96.5Ag3.0Cu0.5 (SAC305) solder paste (SP) voids on the thermal and optical performance of white high-power (HP) surface-mounted device (SMD) light-emitting diode (LED).
Design/methodology/approach
Five LEDs are mounted on five SinkPAD substrates by using the SP. The SMT stencil printing is used to control the thickness of the SP and reflow oven for the soldering process. The fraction of voids in the SP layer is calculated using the X-ray machine software. The thermal parameters of the LEDs with different voids fraction and configuration are measured using a thermal transient tester (T3Ster) system. In addition, the optical characterizations of the LEDs are determined by the thermal and radiometric characterization of power LEDs (TeraLED) and the electroluminescence by using the spectrometer.
Findings
The results showed that the thermal performance and temperature distribution are improved for the LED with lower voids fraction and good filling state of soldering. In addition, luminous flux, efficacy and color shift of the LEDs with different fraction and configurations of voids on the SP layer are compared and discussed. It is found that the color shift of LED1 of low voids fraction and higher thickness are less than other LEDs.
Originality/value
The paper provides valuable information about the effect of water-washable SAC305 SP voids fraction and filling state of solder on the thermal and optical performance of ThinGaN HP SMD LED. A comprehensive overview of the outcomes is not available in the literature. It was shown experimentally that the voids fraction, height and configuration of the SP layer could strongly influence the heat dissipation efficiency and thermal resistance. This study can help in heat diffusion investigation and failure analysis of HP SMD LEDs.
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Paweł Winiarski, Adam Kłossowicz, Wojciech Stęplewski, Damian Nowak and Andrzej Dziedzic
The purpose of this paper is to present the results of thermal analysis of cermet resistors made on alumina or LTCC substrate and polymer thick-film resistors embedded in FR-4…
Abstract
Purpose
The purpose of this paper is to present the results of thermal analysis of cermet resistors made on alumina or LTCC substrate and polymer thick-film resistors embedded in FR-4 substrate.
Design/methodology/approach
The study was performed using a thermal imaging method. The research was carried out with an additional consideration of such factors as sheet resistance (which depended on the type of resistive paste), the size and topology of element and the kind of contact material (Cu, Ag or Ni/Au). A few key points on the element were specified for which a more thorough analysis was carried out. The results were approximated by physically acceptable function which allowed to determine the influence of different mechanisms of heat transfer and determine their time and thermal constants.
Findings
The effectiveness of heat dissipation from resistor is determined by the type of substrate material, width of conductive paths, and contact material. The best results were observed for elements with wider conductive paths made of Cu or Ni/Au. The LTCC substrate ensures the fastest achieving of stable temperature on the component. The changes of the temperature gradient in time can be described by a formula consisting of two or three exponent parts, each one presenting different mechanism of change.
Research limitations/implications
These studies do not include more detailed determination of nature of found mechanisms of change. There has not also been established what form of the formula is more accurate physically description of the results for respective structure.
Originality/value
The results provide important data of the thermal properties of the chosen materials. This allows to determine their usability for specific applications where heat distribution plays an important role. The used analysis method is proven to provide reliable results and can be considered to be used for further studies in that subject.
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Abstract
Purpose
In this communication, a theoretical simulation is aimed to characterize the Darcy–Forchheimer flow of a magneto-couple stress fluid over an inclined exponentially stretching sheet. Stokes’ couple stress model is deployed to simulate non-Newtonian microstructural characteristics. Two different kinds of thermal boundary conditions, namely, the prescribed exponential order surface temperature (PEST) and prescribed exponential order heat flux, are considered in the heat transfer analysis. Joule heating (Ohmic dissipation), viscous dissipation and heat source/sink impacts are also included in the energy equation because these phenomena arise frequently in magnetic materials processing.
Design/methodology/approach
The governing partial differential equations are transformed into nonlinear ordinary differential equations (ODEs) by adopting suitable similar transformations. The resulting system of nonlinear ODEs is tackled numerically by using the Runge–Kutta fourth (RK4)-order numerical integration scheme based on the shooting technique. The impacts of sundry parameters on stream function, velocity and temperature profiles are viewed with the help of graphical illustrations. For engineering interests, the physical implication of the said parameters on skin friction coefficient, Nussult number and surface temperature are discussed numerically through tables.
Findings
As a key outcome, it is noted that the augmented Chandrasekhar number, porosity parameter and Forchhemeir parameter diminish the stream function as well as the velocity profile. The behavior of the Darcian drag force is similar to the magnetic field on fluid flow. Temperature profiles are generally upsurged with the greater magnetic field, couple stress parameter and porosity parameter, and are consistently higher for the PEST case.
Practical implications
The findings obtained from this analysis can be applied in magnetic material processing, metallurgy, casting, filtration of liquid metals, gas-cleaning filtration, cooling of metallic sheets, petroleum industries, geothermal operations, boundary layer resistors in aerodynamics, etc.
Originality/value
From the literature review, it has been found that the Darcy–Forchheimer flow of a magneto-couple stress fluid over an inclined exponentially stretching surface with heat flux conditions is still scarce. The numerical data of the present results are validated with the already existing studies under limited cases and inferred to have good concord.
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Saeid Hejri, Daryoush Kamali and Emad Hasani Malekshah
The purpose of this study is analysis of the natural convection and entropy production in a two-dimensional section of the considered heat exchanger. For this purpose, the lattice…
Abstract
Purpose
The purpose of this study is analysis of the natural convection and entropy production in a two-dimensional section of the considered heat exchanger. For this purpose, the lattice Boltzmann method which is equipped with Bhatnagar–Gross–Krook model is used. This model proposes a significant accurate prediction for thermal and hydro-dynamical behaviors over free convection phenomenon. The heat exchanger is filled with Fe2O3-water nanofluid. To improve the accuracy of prediction, it is neglected to use the theoretical models for properties of nanofluid. At this end, some experimental observations are conducted, and the required rheological and thermal properties of nanofluid are measured based on laboratory work..
Design/methodology/approach
The present work focuses on the influence of different factors on the thermal behaviors and entropy production of a heat exchanger. The heat exchanger is consisted by an inner tube, an outer tube and some fins which are implanted at the surface of inner tube.
Findings
The effects of various factors like structure of inner fins, nanoparticle concentration and Rayleigh number over the heat transfer rate, local and volumetric entropy production, Bejan number, flow configuration and temperature distributions are provided.
Originality/value
The originality of this work is using a new-developed numerical method for treating natural convection and experimental measurements for thermal and rheological properties of nanofluid.
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Umar Farooq, Tao Liu, Ahmed Jan, Umer Farooq and Samina Majeed
In this study, we investigate the effects of an extended ternary hybrid Tiwari and Das nanofluid model on ethylene glycol flow, with a focus on heat transfer. Using the Cross…
Abstract
Purpose
In this study, we investigate the effects of an extended ternary hybrid Tiwari and Das nanofluid model on ethylene glycol flow, with a focus on heat transfer. Using the Cross non-Newtonian fluid model, we explore the heat transfer characteristics of this unique fluid in various applications such as pharmaceutical solvents, vaccine preservatives, and medical imaging techniques.
Design/methodology/approach
Our investigation reveals that the flow of this ternary hybrid nanofluid follows a laminar Cross model flow pattern, influenced by heat radiation and occurring around a stretched cylinder in a porous medium. We apply a non-similarity transformation to the nonlinear partial differential equations, converting them into non-dimensional PDEs. These equations are subsequently solved as ordinary differential equations (ODEs) using MATLAB’s bvp4c tools. In addition, the magnetic number in this study spans from 0 to 5, volume fraction of nanoparticles varies from 5% to 10%, and Prandtl number for EG as 204. This approach allows us to examine the impact of temperature on heat transfer and distribution within the fluid.
Findings
Graphical depictions illustrate the effects of parameters such as the Weissenberg number, porous parameter, Schmidt number, thermal conductivity parameter, Soret number, magnetic parameter, Eckert number, Lewis number, and Peclet number on velocity, temperature, concentration, and microorganism profiles. Our results highlight the significant influence of thermal radiation and ohmic heating on heat transmission, particularly in relation to magnetic and Darcy parameters. A higher Lewis number corresponds to faster heat diffusion compared to mass diffusion, while increases in the Soret number are associated with higher concentration profiles. Additionally, rapid temperature dissipation inhibits microbial development, reducing the microbial profile.
Originality/value
The numerical analysis of skin friction coefficients and Nusselt numbers in tabular form further validates our approach. Overall, our findings demonstrate the effectiveness of our numerical technique in providing a comprehensive understanding of flow and heat transfer processes in ternary hybrid nanofluids, offering valuable insights for various practical applications.
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Rashmi Agrawal and Pradeep Kaswan
This paper aims to examine the squeezing flow of hybrid nanofluid within the two parallel disks. The 50:50% water–ethylene glycol mixture is used as a base fluid to prepare…
Abstract
Purpose
This paper aims to examine the squeezing flow of hybrid nanofluid within the two parallel disks. The 50:50% water–ethylene glycol mixture is used as a base fluid to prepare Ag–Fe_3O_4 hybrid nanofluid. Entropy generation analysis is examined by using the second law of thermodynamics, and Darcy’s modal involves estimating the behavior of a porous medium. The influences of Viscous dissipation, Joule heating and thermal radiation in modeling are further exerted into concern.
Design/methodology/approach
For converting partial differential systems to ordinary systems, a transformation technique is used. For the validation part, the numerical solution is computed by embracing a fourth-order exactness program (bvp4c) and compared with the analytical solution added by the homotopy analysis method (HAM). Graphical decisions expose the values of miscellaneous-arising parameters on the velocity, temperature and local-Nusselt numbers.
Findings
Hybrid nanofluid gives significant enhancement in the rate of heat transfer compared with nanofluid. The outcomes indicate that the average Nusselt number and entropy generation are increasing functions of the magnetic field, porosity and Brinkman number. When the thermal radiation rises, the average Nusselt number diminishes and the entropy generation advances. Furthermore, combining silver and magnetite nanoparticles into the water–ethylene glycol base fluid significantly enhances entropy generation performance.
Originality/value
Entropy generation analysis of the magneto-hydrodynamics (MHD) fluid squeezed between two parallel disks by considering Joule heating, viscous dissipation and thermal radiation for different nanoparticles is addressed. Furthermore, an appropriate agreement is obtained in comparing the numerical results with previously published and analytical results.
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Chenyu Zhang, Hongtao Xu and Yaodong Da
Thermal protection of a flange is critical for preventing tower icing and collapse of wind turbines (WTs) in extremely cold weather. This study aims to develop a novel thermal…
Abstract
Purpose
Thermal protection of a flange is critical for preventing tower icing and collapse of wind turbines (WTs) in extremely cold weather. This study aims to develop a novel thermal protection system for the WTs flanges using an electrical heat-tracing element.
Design/methodology/approach
A three-dimensional model and the Poly-Hexacore mesh structure are used, and the fluid-solid coupling method was validated and then deployed to analyze the heat transfer and convection process. Intra-volumetric heat sources are applied to represent the heat generated by the heating element, and the dynamic boundary conditions are considered. The steady temperature and temperature uniformity of the flange are the assessment criteria for the thermal protection performance of the heating element.
Findings
Enlarging the heating area and increasing the heating power improved the flange's temperature and temperature uniformity. A heating power of 4.9 kW was suitable for engineering applications with the lowest temperature nonuniformity. Compared with continuous heating, the increased temperature nonuniformity was buffered, and the electrical power consumption was reduced by half using pulse heating. Pulse heating time intervals of 1, 3 and 4 h were determined for the spring, autumn and winter, respectively.
Originality/value
The originality of this study is to propose a novel electrical heat-tracing thermal protection system for the WTs flanges. The effect of different arrangements, heating powers and heating strategies was studied, by which the theoretical basis is provided for a stable and long-term utilization of the WT flange.
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Muhammad Ijaz Khan, Ahmed Alsaedi, Salman Ahmad and Tasawar Hayat
This paper aims to examine squeezing flow of hybrid nanofluid inside the two parallel rotating sheets. The upper sheet squeezes downward, whereas the lower sheet stretches…
Abstract
Purpose
This paper aims to examine squeezing flow of hybrid nanofluid inside the two parallel rotating sheets. The upper sheet squeezes downward, whereas the lower sheet stretches. Darcy’s relation describes porous space. Hybrid nanofluid consists of copper (Cu) and titanium oxide (TiO2) nanoparticles and water (H2O). Viscous dissipation and thermal radiation in modeling are entertained. Entropy generation analysis is examined.
Design/methodology/approach
Transformation procedure is implemented for conversion of partial differential systems into an ordinary one. The shooting scheme computes numerical solution.
Findings
Velocity, temperature, Bejan number, entropy generation rate, skin friction and Nusselt number are discussed. Key results are mentioned. Velocity field increases vs higher estimations of squeezing parameter, while it declines via larger porosity variable. Temperature of liquid particles enhances vs larger Eckert number. It is also examined that temperature field dominates for TiO2-H2O, Cu-H2O and Cu-TiO2-H2O. Magnitude of heat transfer rate and skin friction coefficient increase against higher squeezing parameter, radiative parameter, porosity variable and suction parameter.
Originality/value
The originality of this paper is investigation of three-dimensional time-dependent squeezing flow of hybrid nanomaterial between two parallel sheets. To the best of the authors’ knowledge, no such consideration has been carried out in the literature.
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Babak Lotfi and Bengt Ake Sunden
This study aims to computational numerical simulations to clarify and explore the influences of periodic cellular lattice (PCL) morphological parameters – such as lattice…
Abstract
Purpose
This study aims to computational numerical simulations to clarify and explore the influences of periodic cellular lattice (PCL) morphological parameters – such as lattice structure topology (simple cubic, body-centered cubic, z-reinforced body-centered cubic [BCCZ], face-centered cubic and z-reinforced face-centered cubic [FCCZ] lattice structures) and porosity value ( ) – on the thermal-hydraulic characteristics of the novel trussed fin-and-elliptical tube heat exchanger (FETHX), which has led to a deeper understanding of the superior heat transfer enhancement ability of the PCL structure.
Design/methodology/approach
A three-dimensional computational fluid dynamics (CFD) model is proposed in this paper to provide better understanding of the fluid flow and heat transfer behavior of the PCL structures in the trussed FETHXs associated with different structure topologies and high-porosities. The flow governing equations of the trussed FETHX are solved by the CFD software ANSYS CFX® and use the Menter SST turbulence model to accurately predict flow characteristics in the fluid flow region.
Findings
The thermal-hydraulic performance benchmarks analysis – such as field synergy performance and performance evaluation criteria – conducted during this research successfully identified demonstrates that if the high porosity of all PCL structures decrease to 92%, the best thermal-hydraulic performance is provided. Overall, according to the obtained outcomes, the trussed FETHX with the advantages of using BCCZ lattice structure at 92% porosity presents good thermal-hydraulic performance enhancement among all the investigated PCL structures.
Originality/value
To the best of the authors’ knowledge, this paper is one of the first in the literature that provides thorough thermal-hydraulic characteristics of a novel trussed FETHX with high-porosity PCL structures.
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J. Heilala, K. Keränen, J.‐T. Mäkinen, O. Väätäinen, K. Kautio, P. Voho and P. Karioja
The aim of the research was to evaluate the concept that utilizes structured planar substrates based on low temperature co‐fired ceramics (LTCC) as a precision platform for the…
Abstract
Purpose
The aim of the research was to evaluate the concept that utilizes structured planar substrates based on low temperature co‐fired ceramics (LTCC) as a precision platform for the passive alignment of a multimode fiber and wide‐stripe diode laser.
Design/methodology/approach
Presents the manufacturing process for realisation of 3D precision structures, heat dissipation structures and a cooling channel into the LTCC substrate. The developed methodology for 3D modelling and simulation of the system was used to optimize structures, materials and components in order to achieve optimal performance for the final product and still maintain reasonably low fabrication costs. The simulated optical coupling efficiency and alignment tolerances were verified by prototype realization and characterization.
Findings
The achieved passive alignment accuracy allows high coupling efficiency realisations of multimode fiber pigtailed laser modules and is suitable for mass production.
Research limitations/implications
Provides guidance in the design of LTCC precision platforms for passive alignment and presents a hybrid simulation method for photonics module concept analysis.
Practical implications
The three‐dimensional shape of the laminated and fired ceramic substrate provides the necessary alignment structures including holes, grooves and cavities for the laser to fiber coupling. Thick‐film printing and via punching can be incorporated in order to integrate electronic assemblies directly into the opto‐mechanical platform.
Originality/value
Introduces the LTCC 3D precision structures for photonics modules enabling passive alignment of multimode fiber pigtailed laser with high efficiency optical coupling. Demonstrates the hybrid simulation methodology for concept analysis.
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