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A test method and instrumentation have been developed to facilitate the identification of potential appearance problems and for the development of improved fabric pressing performance. The method determines the fabric pressing performance with a greater degree of certainty than using a steam press. The weft “pressing performance” crease angle, as measured by the test method developed by CSIRO, in cooperation with IWS (Biella Technical Centre) and the Italian industries, combined with warp formability, as measured by SIROFAST, were found to be the two fabric properties most important for the prediction of the acceptability and appearance of a range of high quality men’s suits. It also appears that a good pressing performance can partly compensate for the seam pucker symptoms of low formability.

The aim of the present study is to consider the influence of the tensile behavior of fabric and sewing thread on the seam appearance.

In this study, the formation of seam puckering on two elastic and normal woven fabrics was explored. In order to prepare samples, various sewing threads were applied. Test specimens were sewn under five different thread tension levels. Then the appearance of samples was evaluated subjectively to determine their seam puckering grade before and after the laundering process.

The obtained outcomes of this study present that although sewing thread tension increment decreases the seam pucker ranking in the similar sewing condition, elastic fabrics have a greater seam pucker grade compared to the normal fabric due to the fabric extension and contraction during sewing and after sewing process, respectively. In addition, the elastic strain of the sewing thread is the key factor that determined sewing thread's tendency to make seam puckering. Moreover, the laundry process due to the relaxation of the sewing thread decreases the seam pucker grade.

The consistency of the tensile property of fabric and sewing thread is a crucial parameter in improving the seam appearance and obtaining a smooth seam.

The contribution presented here is the development of the system for qualitative prediction of garment appearance quality. The starting point for designing such a system is a qualitative evaluation of garment appearance quality, based on the study of relation of fabric mechanical properties and achieved quality level of garment appearance, as well as the definition of elements of a system for qualitative evaluation of garment appearance quality level, i.e. its fit.

The purpose of this paper is to propose a rational and complete design scheme of seam type of outdoor clothing, so as to improve the seam efficiency and appearance of outdoor clothing, as well as to provide an optimal seam base for the subsequent pressure adhesive process.

Four types of common outdoor fabrics and four seam types were selected. Seam strength and thickness were measured. Seam efficiency and seam thickness strain were calculated to evaluate seam quality. Multiple linear regression analysis was adopted to analyze the influence of seam type essential factors on seam strength.

Among the component factors of seam type, based on two stitches, seam strength was significantly affected by stitch distance, followed by fabric layer on the seam side. The increase of stitch and the interaction among fabrics can effectively improve the seam efficiency. The methods are as follows: the increase of stitches, stitch distance shortening, the increase of fabric layers, etc. The change of seam type had no significant influence on seam thickness strain. A seam-type design scheme of outdoor clothing with good mechanical and appearance properties was designed by choosing the seam types FX₁, FX₂ and FX₄.

This paper designed a practical scheme of seam-type design of outdoor clothing, which has been applied in the industrial production process. It is important for guiding the improvement of seam quality and the production efficiency of outdoor clothing.

A simple measurement of fabric pressing performance as indicated by crease angle has been developed and applied to the prediction of appearance of wool and wool blend tailored jackets. Industrial and laboratory trials have measured by the FAST system to give an assessment of garment appearance of lightweight fabrics after they are pressed.

This paper aims to develop at sewing thread during the seam formation may lead to the compression of fabric under seam. In the present study, the model has been proposed to predict the seam compression and calculation of seam boldness, as well as thread consumption by considering seam compression.

The effect of sewing parameters on the fabric compression at the seam (Cf) for fabrics of varying bulk density was studied by the Taguchi method and also the multilinear regression equation is obtained to predict seam compression by considering these parameters. The framework has been set as per the single view metrology approach to measuring structural seam boldness (Bs). One of the basic geometrical models (Ghosh and Chavhan, 2014) for the prediction of thread consumption at lock stitch has been modified by considering fabric compression at the seam (Cf).

The multilinear regression model has been proposed which can predict the compression under seam using easily measurable fabric parameters and stitch density. The seam boldness is successfully calculated quantitatively using the proposed formula with a good correlation with the seam boldness rated subjectively. The thread consumption estimation from the proposed approach was found to be more accurate.

The compression under seam is found out using easily measurable parameters; fabric thickness, fabric weight and stitch density from the proposed model. The attempt has been made to calculate seam boldness quantitatively and the new approach to find out thread consumption by considering the seam compression has been proposed.

Denim fabrics of various weight ranges were sewn with three different compositions of sewing threads ‐ 100 per cent cotton, 100 per cent polyester and corespun thread ‐ with all possible ticket numbers, to examine the interaction of various fabric‐thread combinations. The sewing thread performance in terms of seam efficiency, pucker, slippage and needle cutting index was determined and the results were analysed in the light of the dimensional and mechanical properties of the fabric, thread and seam itself. Corespun threads were found to be most suitable from a seam efficiency point of view. However, other sewing parameters such as pucker, slippage and damage were adversely affected by sewing with corespun threads. Tensile properties of fabrics and threads were found to be the most important factors for sewability. Breaking strength and elongation of the fabric and sewing thread had an excellent correlation with seam efficiency. Cotton threads were found to be most suitable for sewing denim from a seam puckering point of view. On the other hand, polyester threads were more prone to develop seam pucker. Corespun thread was the greatest yarn damager compared to cotton and polyester threads. Fabric cover factor and sewing thread diameter were highly correlated with the needle cutting index.

States that computer simulations of seam pucker were executed. The simulations were based on the computer program which predicts the shape of virtual fabric with an assumption that the relationship between stress and strain of the virtual fabric is linear. The simulations predicted the shape of fabric with the conditions such as material puckering and mechanical properties of fabric. The rating of simulated seam pucker changes according to material puckering. It was shown that bending stiffness and tensile modulus affect the rating of seam pucker. Seam pucker samples were made from fabric for comparison. Computerised seam pucker samples were executed utilising the same properties and shape of seam line as the sample fabric. A fairly similar shape was obtained by the simulation.

Observes that the formability of woven fabric has a major effect on the appearance of garments, in that seams sewn from fabrics with low formability are more likely to pucker than those sewn from fabric with high formability. Describes the concept of formability and illustrates the relationship between this parameter and seam pucker, the difficulty of a particular sewing operation and the appearance of structured jackets. Notes that the formability of wool fabrics is most appropriately controlled in finishing by modifying the extensibility of the fabric. Discusses the difficulties associated with engineering, the extensibility of woven fabrics and the implications for other fabric properties, such as relaxation shrinkage.

The conversion of fabric into a garment involves many interactions such as the selection of suitable sewing thread, optimization of sewing parameters, ease of conversion of fabric into the garment and actual performance of the sewn fabric during wear of the garment. The adjustment of all sewing parameters is necessary to ensure quality. The purpose of this paper is to define the parameters that affect seam quality comprehensively.

This study primarily focuses on the studies dealing with the effect of various parameters on-seam quality in detail. A systematic literature review was conducted.

The interactions between parameters may lead to different results than the effect of a single parameter. In addition, changing some parameters may have a positive effect on one element of seam quality while having a negative effect on another. For this reason, it is very important to properly select the parameters according to the specific end use of the garment products and also to consider the interactions.

The knowledge of various factors that affect seam quality will be helpful for manufacturers to improve production performance and to be able to produce high-quality seam.