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1 – 10 of over 2000Hui Shi, Lingxi Zhang and Jianping Wang
The purpose of this paper is to propose a rational and complete design scheme of seam type of outdoor clothing, so as to improve the seam efficiency and appearance of outdoor…
Abstract
Purpose
The purpose of this paper is to propose a rational and complete design scheme of seam type of outdoor clothing, so as to improve the seam efficiency and appearance of outdoor clothing, as well as to provide an optimal seam base for the subsequent pressure adhesive process.
Design/methodology/approach
Four types of common outdoor fabrics and four seam types were selected. Seam strength and thickness were measured. Seam efficiency and seam thickness strain were calculated to evaluate seam quality. Multiple linear regression analysis was adopted to analyze the influence of seam type essential factors on seam strength.
Findings
Among the component factors of seam type, based on two stitches, seam strength was significantly affected by stitch distance, followed by fabric layer on the seam side. The increase of stitch and the interaction among fabrics can effectively improve the seam efficiency. The methods are as follows: the increase of stitches, stitch distance shortening, the increase of fabric layers, etc. The change of seam type had no significant influence on seam thickness strain. A seam-type design scheme of outdoor clothing with good mechanical and appearance properties was designed by choosing the seam types FX1, FX2 and FX4.
Originality/value
This paper designed a practical scheme of seam-type design of outdoor clothing, which has been applied in the industrial production process. It is important for guiding the improvement of seam quality and the production efficiency of outdoor clothing.
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Chen Chen, Tingyang Chen, Zhenhua Cai, Chunnian Zeng and Xiaoyue Jin
The traditional vision system cannot automatically adjust the feature point extraction method according to the type of welding seam. In addition, the robot cannot self-correct the…
Abstract
Purpose
The traditional vision system cannot automatically adjust the feature point extraction method according to the type of welding seam. In addition, the robot cannot self-correct the laying position error or machining error. To solve this problem, this paper aims to propose a hierarchical visual model to achieve automatic arc welding guidance.
Design/methodology/approach
The hierarchical visual model proposed in this paper is divided into two layers: welding seam classification layer and feature point extraction layer. In the welding seam classification layer, the SegNet network model is trained to identify the welding seam type, and the prediction mask is obtained to segment the corresponding point clouds. In the feature point extraction layer, the scanning path is determined by the point cloud obtained from the upper layer to correct laying position error. The feature points extraction method is automatically determined to correct machining error based on the type of welding seam. Furthermore, the corresponding specific method to extract the feature points for each type of welding seam is proposed. The proposed visual model is experimentally validated, and the feature points extraction results as well as seam tracking error are finally analyzed.
Findings
The experimental results show that the algorithm can well accomplish welding seam classification, feature points extraction and seam tracking with high precision. The prediction mask accuracy is above 90% for three types of welding seam. The proposed feature points extraction method for each type of welding seam can achieve sub-pixel feature extraction. For the three types of welding seam, the maximum seam tracking error is 0.33–0.41 mm, and the average seam tracking error is 0.11–0.22 mm.
Originality/value
The main innovation of this paper is that a hierarchical visual model for robotic arc welding is proposed, which is suitable for various types of welding seam. The proposed visual model well achieves welding seam classification, feature point extraction and error correction, which improves the automation level of robot welding.
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Awadhesh Kumar Choudhary, Monica Puri Sikka and Payal Bansal
The purpose of this review paper is to define the dominating factors (such as fiber, yarn, fabric structure, sewing thread, sewing needle and machine parameters) that affect the…
Abstract
Purpose
The purpose of this review paper is to define the dominating factors (such as fiber, yarn, fabric structure, sewing thread, sewing needle and machine parameters) that affect the seam damages and causing defects. It also describes the various explanations of sewing defects in garment production and critically analyzes them for optimum selection of parameters and speeds for minimizing such faults. Hence, the knowledge of various factors which affect the sewing damages/defects will be helpful for garment manufacturers/researchers to know influence of the parameters and control the quality of producing seam.
Design/methodology/approach
This section is not applicable for a review paper.
Findings
Sewing damages such as needle cut and other sewing damages/defects are studied mostly in woven fabric. There are very few studies conducted on knitted fabric sewing damages/defects. The sewing damage problems do not have single solution that is capable of removing these damages in fabric. All the determined and affecting parameters related to fiber, yarn, fabric construction, sewing thread and sewing machine must be examined to design appropriate remedial measurement related to machine design, fabric parameters and sewing thread. This could help in minimizing or eliminating the needle cut and other sewing damage problems.
Originality/value
It is an original review work and is helpful for garment manufacturers/researchers to reduce the defects and be able to produce good quality seam.
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Ultrasonic seaming: the pertained technology for this research is identified as one of the alternatives which offers many advantages over traditional sewing. Ultrasonic technology…
Abstract
Purpose
Ultrasonic seaming: the pertained technology for this research is identified as one of the alternatives which offers many advantages over traditional sewing. Ultrasonic technology was initially used for plastic welding. It has been utilized in automotive, electronics and electrical appliances, filtration, packaging, aerospace and apparel industries. However, the use of sewing machine, needle and threads still remains as the most popular method of joining fabrics together. The aim of this research is to investigate the possibility of constructing different types of seams for clothing using ultrasonic technology which is an existing technology that is not fully utilized and not fully realized the advantages associated with it in the apparel industry.
Design/methodology/approach
Experimental reflective practice' was used as the main method for practical investigation. The basis for analysis was formed by reflections made during and after the experimentations.
Findings
Though the construction of the seams are possible, due to thickness of the layers, LSc and LSe seam types were not successful in terms of quality. The bound seam type and the flat seams are possible using ultrasonic technology without the blade, the quality is not satisfactory when comparing to the conventional sewing technique. However, ornamental stitching (OS) and edge finishing (EF) with ultrasonic are possible and successful.
Originality/value
The results of this study will shed more light on ways of using ultrasonic technology in the apparel industry.
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D. Vijay Kirubakar Raj and M. Renuka Devi
The purpose of this paper is to make available to the parachute industry tools to predict behaviour of certain textile materials. In addition to this, it is desired to reveal and…
Abstract
Purpose
The purpose of this paper is to make available to the parachute industry tools to predict behaviour of certain textile materials. In addition to this, it is desired to reveal and explain the basic requirement criteria for proper textile material selection. The strength of an assembly as a whole is directly dependent on the strengths of the various joints and seams required to assemble the larger structure. Keeping in mind the complex problem of parachute construction, this research seeks to enlighten the industry about the performance of seams in nylon woven canopy fabrics. Five factors have been studied: different types of weave (plain, rip-stop and twill), density (number of stitches per centimetre), different rows of stitches with lapped seams, different types of stitches (lock stitch, chain stitch and zig-zag) and seam direction (warp, weft and bias direction). Two responses have been analysed, the seam breaking force and the seam efficiency (per cent ratio of seam strength to fabric strength). The test results were subjected to an analysis of variance and the seam strength proved to vary significantly not only with the primary parameters, but with the interactions of the primary parameters as well. That is seam strength (and seam efficiency) changes with each primary parameter but it changes in a different manner when other parameters change. Multiple regressions have been used to construct preliminary predictor equations for seam strength and efficiency, and investigations to provide better equations are in progress.
Design/methodology/approach
ANOVA techniques and statistical regression equations were formed.
Findings
The work has concluded that twill weave 9 with chain stitch has the maximum seam strength, which makes canopies made with 2/1 twill weave and stitched with lapped seam with four rows of chain stitch optimum for heavy supply droppings with a single use parachute(s). It is evident from the results that twill weave with lock stich has the maximum seam efficiency. This makes the canopies stitched with twill fabric, constructed with lapped seams and four rows of stitches ideal for parachutes to be used multiple times. The brake parachutes on aircrafts and parachutes used by sky divers and air combat soldiers can use parachutes whose canopies can be used many times made out of the above mentioned weave and stitch specification.
Originality/value
Original work was conducted from the woven fabrics.
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Esra Zeynep Yıldız and Oktay Pamuk
The conversion of fabric into a garment involves many interactions such as the selection of suitable sewing thread, optimization of sewing parameters, ease of conversion of fabric…
Abstract
Purpose
The conversion of fabric into a garment involves many interactions such as the selection of suitable sewing thread, optimization of sewing parameters, ease of conversion of fabric into the garment and actual performance of the sewn fabric during wear of the garment. The adjustment of all sewing parameters is necessary to ensure quality. The purpose of this paper is to define the parameters that affect seam quality comprehensively.
Design/methodology/approach
This study primarily focuses on the studies dealing with the effect of various parameters on-seam quality in detail. A systematic literature review was conducted.
Findings
The interactions between parameters may lead to different results than the effect of a single parameter. In addition, changing some parameters may have a positive effect on one element of seam quality while having a negative effect on another. For this reason, it is very important to properly select the parameters according to the specific end use of the garment products and also to consider the interactions.
Originality/value
The knowledge of various factors that affect seam quality will be helpful for manufacturers to improve production performance and to be able to produce high-quality seam.
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The purpose of this review paper is to outline the parachute materials and its behavior. To enhance parachute life, it is highly desirable to consider the commercial angle for any…
Abstract
Purpose
The purpose of this review paper is to outline the parachute materials and its behavior. To enhance parachute life, it is highly desirable to consider the commercial angle for any parachute manufacturing industry and its components under varying operational conditions. Hence, the knowledge of various textile materials and operational conditions which contributes the parachute strength and durability will be helpful for industries/researchers.
Design/methodology/approach
This section is not applicable for a review paper.
Findings
Parachute is a material used in numerous real-time applications such as man-drop, cargo delivery, aircraft recovery and aircraft decelerator which drastically reduces human efforts and time. However, each application requires a unique design and fabric selection to achieve the area of drag needed and the terminal velocity of the parachute material while in flight. For designing a man-drop parachute, the most critical parameters are weight and strength which must be considered during manufacturing. The army person uses the man-drop parachute, which must be as light as possible.
Originality/value
This paper is an original review work and will be helpful for parachute manufacturers/researchers to enhance the life of parachutes with improved functionality.
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Reyhaneh Shekarian, Sayyed Mahdi Hejazi and Mohammad Sheikhzadeh
Knitted fabrics have been widely used in a wide range of applications such as apparel industry. Since these fabrics are continuously subjected to the long-term tensile stresses or…
Abstract
Purpose
Knitted fabrics have been widely used in a wide range of applications such as apparel industry. Since these fabrics are continuously subjected to the long-term tensile stresses or tensile creep in real conditions, investigation of viscoelastic behavior of sewn knitted fabrics would be important especially at the seamed area. The paper aims to discuss this issue.
Design/methodology/approach
A lockstitch machine was used to produce sewn samples by knitted fabric. Factors such as stitch per inch (SPI), thread tension and thread type were variables of the model. Tensile creep tests under constant load of 200 N were conducted, and creep compliance parameter D(t) of samples was obtained as a response variable. A successive residual method (SRM) was also used to characterize viscoelastic properties of sewn-seamed fabrics.
Findings
The instantaneous elastic responses of the seamed samples were less than those of the neat fabric (fabric with no seam). An increase in sewing thread strength increases the instantaneous elastic response of the sample. SPI and thread tension have an optimum value to increase E0. High tenacity polyester thread, due to its higher elastic modulus, caused a larger E0 than polyester/cotton thread in sewn knitted fabric. Characteristics of seam including sewing thread type, SPI and sewing tension have significant influence on T0. Sewn-seamed fabric by high modulus thread shows less viscous strain T0 than the neat fabric (fabric with no seam). Viscous strain T0 decreases as SPI changes from 8 to 4 and/or 12. SPI and thread tension have an optimum value to increase the viscous strain T0. E1 is the same for optimum seamed fabric and fabric sample but T1 is about two times greater for seamed fabric. Retarded time for creep recovery increases by sewing process but characteristics of seam have significant influence on E1 and T1. All sewn knitted fabric samples used in this study could be described by Burger’s model, which is a Maxwell model paralleled with a Kelvin one.
Originality/value
This paper is going to use a different method named successive residuals to model the creep behavior of seamed knitted fabric. On the whole, this paper paved a way to obtain viscoelastic constants of sewn-seamed knitted fabrics based on different sewing parameters such as the modulus of elasticity of the sewing thread, SPI and sewing thread tension.
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A.M. Manich, J.P. Domingues and R.M. Sauri
Using six fabrics which are very different in structure and composition, comparisons have been made between British, French and American standards, and between IWS and Renault…
Abstract
Using six fabrics which are very different in structure and composition, comparisons have been made between British, French and American standards, and between IWS and Renault methods for seaming properties determination. According to measuring principles they could be classified into two groups. The calculated correlations within groups were acceptable, while correlations between groups were low. The Renault method is situated between the two groups, because one parameter given by this method showed a good correlation with the British standard, while the other had a good correlation with the French standard.
Md Vaseem Chavhan, M. Ramesh Naidu and Hayavadana Jamakhandi
This paper aims to propose the artificial neural network (ANN) and regression models for the estimation of the thread consumption at multilayered seam assembly stitched with lock…
Abstract
Purpose
This paper aims to propose the artificial neural network (ANN) and regression models for the estimation of the thread consumption at multilayered seam assembly stitched with lock stitch 301.
Design/methodology/approach
In the present study, the generalized regression and neural network models are developed by considering the fabric types: woven, nonwoven and multilayer combination thereof, with basic sewing parameters: sewing thread linear density, stitch density, needle count and fabric assembly thickness. The network with feed-forward backpropagation is considered to build the ANN, and the training function trainlm of MATLAB software is used to adjust weight and basic values according to the optimization of Levenberg Marquardt. The performance of networks measured in terms of the mean squared error and the layer output is set according to the sigmoid transfer function.
Findings
The proposed ANN and regression model are able to predict the thread consumption with more accuracy for multilayered seam assembly. The predictability of thread consumption from available geometrical models, regression models and industrial empirical techniques are compared with proposed linear regression, quadratic regression and neural network models. The proposed quadratic regression model showed a good correlation with practical thread consumption value and more accuracy in prediction with an overall 4.3% error, as compared to other techniques for given multilayer substrates. Further, the developed ANN network showed good accuracy in the prediction of thread consumption.
Originality/value
The estimation of thread consumed while stitching is the prerequisite of the garment industry for inventory management especially with the introduction of the costly high-performance sewing thread. In practice, different types of fabrics are stitched at multilayer combinations at different locations of the stitched product. The ANN and regression models are developed for multilayered seam assembly of woven and nonwoven fabric blend composition for better prediction of thread consumption.
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