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Article
Publication date: 8 December 2020

Xiaoyan Li, MengQian Wang, Gang Wu and Jiming Yao

The purpose of this study is to improve the performance of sodium borohydride in reducing indigo at room temperature, the divalent copper ion complex was combined with…

Abstract

Purpose

The purpose of this study is to improve the performance of sodium borohydride in reducing indigo at room temperature, the divalent copper ion complex was combined with electrochemical technology for the reduction of indigo by sodium borohydride.

Design/methodology/approach

According to the K/S value of the dyed cloth sample, find a more suitable ligand for the copper ion in the catholyte. Response surface analysis tests were performed to evaluate the effects of sodium borohydride concentration, sodium hydroxide concentration and copper sulfate pentahydrate concentration on the reduction potential of the dye solution and the K/S value of the dyed fabric samples.

Findings

Sodium gluconate was found to be a more suitable ligand for copper ions in catholyte. The effects of NaOH concentration as well as the interaction of NaBH4 and NaOH on the reduction potential of the catholyte and the K/S value of the dyed fabric samples were extremely significant. The optimal concentrations of NaBH4, NaOH and CuSO4•5H2O were 0.5, 2.5 and 0.65 g/L. In the case of the optimized condition, the absolute value of the reduction potential was 968, and the K/S value was 11.92, which is comparable with that of the conventional reduction process with sodium dithionite.

Originality/value

The divalent copper ion complex combined with electrochemical technology was applied in the process of reducing indigo with NaBH4 at room temperature.

Details

Pigment & Resin Technology, vol. 50 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 12 July 2021

Xiaoyan Li, Zhihui Zhang, Jiming Yao, MengQian Wang and Na Yang

To improve the problems as the heavy burden of sewage treatment and environmental pollution caused by the traditional sodium hydrosulfite reduction dyeing of indigo, this study…

Abstract

Purpose

To improve the problems as the heavy burden of sewage treatment and environmental pollution caused by the traditional sodium hydrosulfite reduction dyeing of indigo, this study aims to carry out the direct electrochemical reduction dyeing for indigo with the eco-friendly Cu(II)/sodium borohydride reduction system under normal temperature and pressure conditions.

Design/methodology/approach

The electrochemical behavior of Cu(II)/sodium borohydride reduction system was investigated by cyclic voltammetry. And, the dyeing performance of the Cu(II)/sodium borohydride reduction system was developed by optimizing the concentration of copper sulfate in the anode electrolyte, applied voltage and reduction time via single-factor and orthogonal integrated analysis.

Findings

The dyeing performance of the Cu(II)/sodium borohydride reduction system is superior to that of the traditional reduction dyeing with sodium hydrosulfite. In the case of the optimized condition, the soaping fastness and dry/wet rubbing fastness of the dyed fabric in the two reduction dyeing processes were basically comparable, the K/S value of electrocatalytic reduction of indigo by Cu(II)/NaBH4 is 11.81, which is higher than that obtained by traditional sodium hydrosulfite reduction dyeing of indigo.

Originality/value

The innovative electrocatalytic reduction system applied herein uses sodium borohydride as the hydrogen source combined with Cu(II) complex as the catalyst, which can serve as a medium for electron transfer and active the dye molecule to make it easier to be reduced. The electrochemical dyeing strategy presented here provides a new idea to improve the reduction dyeing performance of indigo by sodium borohydride.

Details

Pigment & Resin Technology, vol. 51 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 6 March 2007

D.P. Chattopadhyay, R.B. Chavan and J.K. Sharma

Fibre reactive dyes are very popular for cellulosic garments as they are environmentally safe and having good overall fastness properties. But application of these dyes requires a…

2716

Abstract

Purpose

Fibre reactive dyes are very popular for cellulosic garments as they are environmentally safe and having good overall fastness properties. But application of these dyes requires a very high concentration of salt. The salt released from garment dyeing increases salinity in drain water stream which has a negative impact on environmental ecology. The present work aims to eliminate the usage of salt during dyeing of cotton goods with reactive dyes.

Design/methodology/approach

The methodology adopted here, for the elimination of salt in cotton dyeing, was based on the principle of cationisation (to develop a positive charge) of cotton. The same was achieved by subjecting the caustic pretreated cotton fabric samples to a treatment of 1, 2 dichloroethane followed by methylamine to introduce amino groups in the cellulose structure. The treated cotton when dyed from slightly acidic bath generates positive sites due to protonation in the amino group. The reactive dyes being anionic (negatively charged) in solution get attracted to the positive charges on the fibre which eliminates the salt requirements for satisfactory dye exhaustion.

Findings

The investigation was conducted for cold brand, hot brand and highly exhaustive reactive dyes. The modified cotton showed excellent dye exhaustion for all the dyes in the absence of salt. The treatment was found to improve the dye fixation also. The modification was assessed through elemental analysis.

Research limitations/implications

This study may be further extended to viscose material after suitably modifying the treatment conditions.

Practical implications

A pretreatment to cotton which could eliminate the usage of salt in its dyeing with reactive dyes is revealed.

Originality/value

The study explored a newer technique of cotton dyeing without salt usage. Both garment dyeing units and fabric/yarn finishing industries would thus be helpful.

Details

International Journal of Clothing Science and Technology, vol. 19 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 5 September 2016

Maaza Lamia, Djafri Fatiha, Bouchekara Mohammed, Djebbar Mustapha and Djafri Ayada

The purpose of this paper is to examine the batch adsorption system of a cationic dye (methylene blue, widely used in various sectors) on two adsorbents; ZSM-5 zeolite which was…

Abstract

Purpose

The purpose of this paper is to examine the batch adsorption system of a cationic dye (methylene blue, widely used in various sectors) on two adsorbents; ZSM-5 zeolite which was prepared with the molar composition: 0.2057 Na2O-0.00266 Al2O3-SiO2-0.68 (pyrrolidine)-40 H2O-0.12 H2SO4.

Design/methodology/approach

By the hydrothermal synthesis method, and the purified clay and is analyzed by IR and DRX method.

Findings

For this, the authors conducted a parametric study of adsorption and effect of several important parameters on the adsorption of BM on the material used, in particular, the contact time (equilibrium is established after 120 min), different concentrations of adsorbents, different masses, the pH and temperature. The experiments demonstrated the crucial role of these parameters. A kinetic study was done and kinetic models were applied to the experimental results such as the pseudo-first order, pseudo-second order.

Originality/value

This work is original.

Details

International Journal of Clothing Science and Technology, vol. 28 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 23 November 2020

Sushant Shivaji Pawar, Pallavi V. Madiwale, Ashitosh Pawar and Ravindra Vithal Adivarekar

Dyeing of silk fabric was studied to increase dye uptake using eco-friendly glycerine based eutectic solvent (GES), which acts as a swelling agent.

Abstract

Purpose

Dyeing of silk fabric was studied to increase dye uptake using eco-friendly glycerine based eutectic solvent (GES), which acts as a swelling agent.

Design/methodology/approach

The swelling behaviour of silk fabric in GES was analyzed using three-dimensional laser scanning microscope. Dyeing parameters such as time, temperature and GES concentration were optimized using design of experiments.

Findings

In total, 5.34 F-value and 0.0014 p-value of ANOVA represent that the model is significant. An optimized GES assisted dyeing was carried out with two different classes of dyes such as Acid Blue 281 and Acid Red 151 and further compared with that of conventional aqueous dyeing method.

Originality/value

At 70°C, silk fabric achieves desired colour strength after 35 min of dyeing (10 min lesser than conventional) using GES assisted dyeing method. % Dye exhaustion of GES assisted dye bath was carried out and found to be very good. Fastness properties such as washing, light and rubbing fastness of conventional and GES assisted dyed silk fabric showed comparable results.

Details

Research Journal of Textile and Apparel, vol. 25 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 15 February 2019

Rakesh Raut, Bhaskar B. Gardas and Balkrishna Narkhede

Textile and Apparel (T&A) sector significantly influences socio-economic and environmental dimensions of the sustainability. The purpose of this paper is proposed to establish the…

1762

Abstract

Purpose

Textile and Apparel (T&A) sector significantly influences socio-economic and environmental dimensions of the sustainability. The purpose of this paper is proposed to establish the interrelationship among the critical barriers to the sustainable development of T&A supply chains by using a multi-criteria decision-making approach and to obtain a ranking of the barriers.

Design/methodology/approach

In the present investigation through literature review and from expert opinions, 14 significant challenges to the sustainable growth of T&A sector have identified. For establishing the interrelationship and for developing a structural model of the identified challenges, interpretive structural modelling (ISM) methodology is employed.

Findings

The results of the investigation revealed that lack of effective governmental policies (B8), poor infrastructure (B4), lack of effective level of integration (B6), low foreign investment (B13) and demonetization (B12) are the top most significant challenges.

Research limitations/implications

The model development based on the expert inputs from the industry and academia, these inputs could be biased influencing the accuracy of the model. Also, inclusion more factors for the analysis will improve the reliability of the model.

Originality/value

This research is intended to guide the policy and decision makers for improving overall the growth of the T&A supply chain.

Article
Publication date: 7 September 2015

Regina A. Sanches, João Paulo Pereira Marcicano, Maria Silvia Barros de Held, Bárbara Maria Gama Guimarães, Raquel Seawright Alonso, Karina Mitie Takamune, Adriana Yumi Sato Duarte and Franco Giuseppe Dedini

The purpose of this paper is to present a comparative study on the characteristics of knitted fabrics used in the manufacturing of apparel, which are produced from organic cotton…

1224

Abstract

Purpose

The purpose of this paper is to present a comparative study on the characteristics of knitted fabrics used in the manufacturing of apparel, which are produced from organic cotton, lyocell and soybean protein fiber (SPF). It is important for both the environment and society that textile industry continues to adopt more ecofriendly materials and furthermore, pushes to increase awareness regarding these material choices available to the consumer and the corresponding impacts of consumers’ decisions. The use of sustainable fibers may be a starting point for changing the industrial paradigm of the textile industry.

Design/methodology/approach

The research presented herein analyzes the potential use of three raw materials used in the development of knitted fabrics: organic cotton, lyocell and SPF. The experimental trials, based on norms, determined the weight, pilling, rupture pressure resistance, absorption by capillarity, dimensional alteration and elasticity. The significance of the experimental results was verified through the analysis of variance, with a confidence interval of 95 percent (p=0.05) and the determination of the optimal regulation of the machine was made through an analysis of the response surface.

Findings

The results indicate that each of the studied materials are suitable for textile application; however, the fabrics manufactured from soybean yarn, compared to those manufactured from organic cotton or lyocell, have a higher potential to meet the needs of the costumer.

Social implications

The discussion regarding sustainability is far reaching on the ways it interacts with human life. As such, the latent need for meeting this new demand presents a unique opportunity for the development of new processes and products. In the case of the textile industry, initiatives are gradually being adopted that make the processes used by the supply chain less damaging to the environment. Clothing and fashion are highly visible elements of society, so consequently, the textile industry serves as an excellent candidate for promoting a sustainable and eco-friendly mindset.

Originality/value

The incorporation of sustainable fibers can serve as a starting point for change to the industrial paradigm existing within the textile industry. To this point, this study intended to analyze the potential implementation of three raw materials – organic cotton, lyocell and SPF – in the development of knitted fabrics. The results indicated that these materials are adequate for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 27 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 8 November 2022

Abolfazl Zare

This study aims to enhance the dyeability of polyester fabrics with turmeric natural dyes through plasma and alkaline treatments. The aim is to achieve better color strength in…

Abstract

Purpose

This study aims to enhance the dyeability of polyester fabrics with turmeric natural dyes through plasma and alkaline treatments. The aim is to achieve better color strength in dyed samples without significant changes in their other properties. This is done while the weight loss is kept in a range with no considerable effect on those properties.

Design/methodology/approach

The surface of a poly(ethylene terephthalate) fabric was modified using oxygen plasma at a low temperature. The alkaline hydrolysis of that polyester fabric was also done through treating it with an aqueous sodium hydroxide (NaOH) solution. The untreated and treated polyester fabrics were studied for the changes of their physical characteristics such as weight loss, wetting behavior, strength loss, bending length, flexural rigidity and K/S and wash fastness. The samples were treated with plasma and sodium hydroxide and dyed with a turmeric natural dye.

Findings

In comparison to the untreated sample, the plasma-treated, alkaline-treated and plasma treatment followed by alkaline hydrolysis polyester experienced 9.3%, 68.6% and 102.3% increase in its color depth as it was dyed with a turmeric natural dye, respectively. The plasma treatment was followed by alkaline hydrolysis. The improvement in the color depth could be attributed to the surface modification.

Originality/value

In this paper, investigations were conducted of the separate effects of plasma treatment and alkaline hydrolysis as well as their synergistic effect on the dyeing of the polyester fabric with a natural dye obtained from turmeric.

Details

Pigment & Resin Technology, vol. 52 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 26 July 2019

Merertu Wakuma Rundassa, Daniel Kitaw Azene and Eshetie Berhan

Ethiopia’s economy is primarily based on agriculture, but starting form 2010, the government has been determined to diversify the exports with a priority set for strategic sectors…

Abstract

Purpose

Ethiopia’s economy is primarily based on agriculture, but starting form 2010, the government has been determined to diversify the exports with a priority set for strategic sectors like light manufacturing in which textile and apparel manufacturing industries are included. The purpose of this paper is to measure the comparative advantages of the Ethiopian textile and apparel industry using the revealed comparative advantage (RCA) in the period from 2007 to 2016.

Design/methodology/approach

For the purpose of the paper, secondary data were collected from the UN comtrade site, and related data sources were cited in the literature review for the purpose of triangulation (cross-checking of the analysis with theoretical background). From the theoretical background, the two indices of RCA (Balassa index and Lafay index) were used for the evaluation of the industries’ competitive advantage and to identify which industry (textiles or apparel) was of more importance in the country.

Findings

The findings of the study showed that Ethiopia was more competitive in the textile sector. However, and with reference to the Lafay index, the country has been focusing on apparel sector, because of the opportunities for job creation.

Research limitations/implications

For the purpose of this study, secondary data were used and the general conclusions are limited to the corresponding sources of data.

Practical implications

Because of the labor-intensive nature, the textile and apparel sector has been one of the areas promoted by the Ethiopian Government in its industrialization policy. The finding of this paper can be used by policy makers to evaluate the competitiveness of the country.

Social implications

The findings can be used to assess social upgrading issues in the textile and apparel sector.

Originality/value

The work is the first of its kind in the sector as well as the country.

Details

Research Journal of Textile and Apparel, vol. 23 no. 3
Type: Research Article
ISSN: 1560-6074

Keywords

Open Access
Article
Publication date: 29 May 2019

Marjo Määttänen, Sari Asikainen, Taina Kamppuri, Elina Ilen, Kirsi Niinimäki, Marjaana Tanttu and Ali Harlin

While aiming to create methods for fibre recycling, the question of colours in waste textiles is also in focus; whether the colour should be kept or should be removed while…

5938

Abstract

Purpose

While aiming to create methods for fibre recycling, the question of colours in waste textiles is also in focus; whether the colour should be kept or should be removed while recycling textile fibre. More knowledge is needed for colour management in a circular economy approach.

Design/methodology/approach

The research included the use of different dye types in a cotton dyeing process, the process for decolourizing and the results. Two reactive dyes, two direct dyes and one vat dye were used in the study. Four chemical treatment sequences were used to evaluate colour removal from the dyed cotton fabrics, namely, HCE-A, HCE-P-A, HCE-Z-P-A and HCE-Y-A.

Findings

The objective was to evaluate how different chemical refining sequences remove colour from direct, reactive and vat dyed cotton fabrics, and how they influence the specific cellulose properties. Dyeing methods and the used refining sequences influence the degree of colour removal. The highest achieved final brightness of refined cotton materials were between 71 and 91 per cent ISO brightness, depending on the dyeing method used.

Research limitations/implications

Only cotton fibre and three different colour types were tested.

Practical implications

With cotton waste, it appears to be easier to remove the colour than to retain it, especially if the textile contains polyester residues, which are desired to be removed in the textile refining stage.

Originality/value

Colour management in the CE context is an important new track to study in the context of the increasing amount of textile waste used as a raw material.

Details

Research Journal of Textile and Apparel, vol. 23 no. 2
Type: Research Article
ISSN: 1560-6074

Keywords

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