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Article
Publication date: 10 December 2019

Zeinab Abdel Hamid, H.B. Hassan and Mohamed Sultan

The improvement of the hydrogen evolution reaction (HER) performance requires more efficient and inexpensive electrocatalysts. The purpose of this study is to prepare Ni-W and…

Abstract

Purpose

The improvement of the hydrogen evolution reaction (HER) performance requires more efficient and inexpensive electrocatalysts. The purpose of this study is to prepare Ni-W and Ni-W-P thin films using the electrodeposition technique using a pulse current and investigate their behaviors toward HER in an acidic solution.

Design/methodology/approach

The aim is to prepare Ni-W and Ni-W-P films by the electrodeposition technique using a pulse current and estimate their performance for the HER. The surface morphologies and chemical compositions of the deposited films were assessed using scanning electron microscopy, energy-dispersive X-ray analysis and X-ray diffraction. Linear sweep voltammetry, chronoamperometry, Tafel plots and electrochemical impedance spectroscopy were used to evaluate the prepared electrodes toward the hydrogen evolution process.

Findings

The main conclusion is that the surface morphology of Ni–W deposited film is a crystalline structure, while that of Ni-W-P deposit is an amorphous structure. HER activity on Ni-W electrodes increases with decreasing the Wt.% of W to 7.83 Wt.% in the prepared electrodes. In addition, the presence of P enhances HER activity, which increases with increasing the Wt.% of P in the prepared Ni-W-P electrodes. Both Ni-W (7.83 Wt.% W) and Ni-W-P (20.34 Wt.% P), which have been prepared at 8 A dm−2 display the best performance toward HER compared to the other prepared electrodes. They exhibit high catalytic activities toward HER, which is evidenced by high hydrogen evolution current density values of 9.52 and 33.98 mA cm−2, low onset potentials of −0.73 and −0.63 V, low Tafel slopes of −125 mV/dec, high exchange current densities of 0.058 and 0.20 mA cm−2, low charge transfer resistances (Rct) of 226.28 and 75.8 ohm·cm2 for Ni-W (7.83  Wt.% W) and Ni-W-P (20.34  Wt.% P), respectively; moreover, they exhibited considerable stabilities too.

Originality/value

The results presented in this work are an insight into understanding the performance of the prepared Cu electrodes coated by Ni-W and Ni-W-P films toward HER. In this work, a consistent assessment of the results achieved on laboratory scale has been conducted.

Article
Publication date: 24 March 2022

Ya-Peng Jia, Wan-Chang Sun, Yan Xiao, Jing-Pei Liu, Cong-Xiao Zhang, Tong-Qiang Zhang and Ze-Feng Hou

This paper aims to research the effect of different concentrations for Nd(NO3)3 and Ce(NO3)3 on the microstructures and corrosion resistance of Ni-W-P composite coatings through…

Abstract

Purpose

This paper aims to research the effect of different concentrations for Nd(NO3)3 and Ce(NO3)3 on the microstructures and corrosion resistance of Ni-W-P composite coatings through electroless plating method.

Design/methodology/approach

Scanning electron microscope, attached energy dispersive spectroscopy system and X-ray diffraction were used in this work. Meanwhile, the immersion test and electrochemical tests were used to characterize the corrosion behavior of the coating.

Findings

The coatings prepared at 1.00 g·L−1 Nd(NO3)3 exhibit a dense structure and high phosphorus content (12.38 wt.%). In addition, compared to the addition of Ce(NO3)3, when Nd(NO3)3 was introduced at a concentration of 1.00 g·L−1, the minimum corrosion rate of the coating was 1.209 g·m−2·h−1, with a noble Ecorr (−0.29 V) and lower Icorr (8.29 × 10−4 A·cm−2).

Originality/value

The effects of rare earths on the deposition and corrosion resistance mechanisms of Ni-W-P composite coatings were explored, with the rare earth elements promoting the deposition of nickel and tungsten atoms. Simultaneously, the amorphization of the coating increases, which excellently enhances the corrosion resistance of the coating.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 7 April 2015

C.S. Chew, R. Durairaj, A. S. M. A. Haseeb and B. Beake

The purpose of this paper is to investigate the hardness and elastic modulus on interfacial phases formed between Sn-3.5Ag solder and Ni-18 at. % W alloy film by nanoindentation…

Abstract

Purpose

The purpose of this paper is to investigate the hardness and elastic modulus on interfacial phases formed between Sn-3.5Ag solder and Ni-18 at. % W alloy film by nanoindentation. It has been found that a ternary amorphous Sn-Ni-W layer formed below Ni3Sn4 IMC at the interface. In this study, mechanical properties of the IMC formed between SA solder and Ni-18 at. % W film after six times reflows were performed by nanoindentation.

Design/methodology/approach

The characterization was carried at 25°C, and 100 indents were generated. The elastic modulus and hardness were investigated.

Findings

The results showed that hardness of Ni3Sn4 IMC was higher than amorphous Sn-Ni-W phase. A slight bigger indent was observed on the Sn-Ni-W layer compared with that on the Ni3Sn4 IMC. Lower topographical height in the Sn-Ni-W layer indicated that the Sn-Ni-W phase was softer compared with the Ni3Sn4 IMC. The lower hardness and soft Sn-Ni-W phase is significantly related to the amorphous structure that formed through solid-state amorphization.

Originality/value

There are no publications about the indentation on the interfacial between the Ni-W layer and the Sn-Ag solder.

Details

Soldering & Surface Mount Technology, vol. 27 no. 2
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 4 August 2014

P. Kowalik, Z. Pruszowski, J. Kulawik, Andrzej Czerwiński and Mariusz Pluska

This paper aims to select parameters such as temperature thermal stability and temperature coefficient of resistance (TCR) for Ni–P resistive alloys obtained by electroless…

Abstract

Purpose

This paper aims to select parameters such as temperature thermal stability and temperature coefficient of resistance (TCR) for Ni–P resistive alloys obtained by electroless metallization. Ni–P alloys are used in the manufacture of precision resistors characterized by TCR in the range of ± 10 ppm/K. The correlation of the technological parameters with the electrical properties of resistors enables the accurate prediction of the TCR resistors.

Design/methodology/approach

The Ni–P layers were obtained by a continuous process at about 373 K in a solution with the acidity of pH = 2 and then dried for two hours at 393 K. Subsequently, the Ni–P layer was stabilized for two hours in the temperature range of 453-533 K. Resistance was measured with an accuracy of 1 mΩ. TCR was determined with an accuracy of 1 ppm/K in the temperature range 298-398 K. In the next stage of the investigation, the increase in TCR of the Ni–P alloy was correlated with the increase in stabilization temperature. Scanning electron microscope images of the alloy surface were studied to assess grain sizes and to relate the average grain size with TCR values of resistive alloys. The X-ray diffraction analysis was performed to determine the crystallization temperature of Ni–P alloy.

Findings

The conducted investigation showed that the TCR increase in alloy is a linear function of stabilization temperature in the temperature range in which transition from amorphous phase to crystalline phases did not occur. TCR increase in Ni–P alloy arises from the increase of average size of grains resulting in decrease of scattering of electrons on grain boundaries. The analysis of alloy composition in chosen fragments of surface shows inhomogeneity growing with decreasing analyzed surface dimensions which proves that, before the stabilization, the structural arrangement of alloy is inconsiderable.

Originality/value

The obtained results are the first attempt to relate the morphology of surface with TCR of alloy and demonstration of linear dependence between an increase in TCR of amorphic Ni–P alloy and stabilization temperature of resistive layer. Such correlations are not described in available literature.

Details

Microelectronics International, vol. 31 no. 3
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 10 November 2020

Refaie Omar, Elsayed Oraby, Yasser Abdelrhman and Mohammed Aboraia

The ability to produce a uniform composition, high corrosion resistance with a hard coating layer during the electroless coating techniques are mainly based on the plating bath…

Abstract

Purpose

The ability to produce a uniform composition, high corrosion resistance with a hard coating layer during the electroless coating techniques are mainly based on the plating bath composition. The complexing agent is one of the most important components that control the coating layer properties. This paper aims to investigate the effect of the glycine as a complex agent on the surface and corrosion properties of Ni-P and Ni-P/Al2O3 electroless coating.

Design/methodology/approach

In this study, the effect of glycine as a complexing agent on the final surface and corrosion properties of the Ni-P and Ni-P/Al2O3 coatings has been investigated. The surface morphology and composition of the coated samples were investigated by scanning electron microscope (SEM) imaging and energy dispersive x-ray spectroscopy (EDS) analysis. Linear polarization scan and electrochemical impedance spectroscopy techniques were used to investigate the corrosion properties of the coating layer.

Findings

The results clarify that, glycine has a remarkable effect on the porosity content of Ni-P and Ni-P/Al2O3. It was found that increasing of glycine concentration results in higher porosity content in the coating layers. Also, the porosity in the coating layers minimizes the protectability of the coating against corrosion. The results also show that adding nano-alumina (Al2O3) to the coating path has improved the corrosion properties by decreasing the porosity in the coating layer. The scanning electron microscope (SEM) images showed that the concentration of glycine affects the content and distribution of alumina nanoparticles embedded in the coating layer. Also, it was observed that using a high concentration of glycine (0.4 M glycine), the alumina tends to agglomerate and the final alumina content in the coating was decreased.

Originality/value

The present study reveals that the quality of the final coating plays a major role in the corrosion performance of the steel substrate. The coating quality can by improve remarkably by optimization of the complexing agent used in the plating bath, to minimize the porosity involve in the coating layer.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 21 May 2019

Piotr Kowalik, Edyta Wrobel and Janusz Mazurkiewicz

The purpose of this paper is to present the possibility of technology of chemical metallization for the production of electrodes and resistors based on Ni–P alloy on silicon (Si)…

Abstract

Purpose

The purpose of this paper is to present the possibility of technology of chemical metallization for the production of electrodes and resistors based on Ni–P alloy on silicon (Si), alundum (Al2O3) and low temperature cofired ceramic (LTCC) substrates. The developed technology provides low cost in any form.

Design/methodology/approach

During the study monocrystalline Si plates and Al2O3 and LTCC substrates were used. On the surface of the substrates, the electrodes (resistors) by the electroless metallization were made. Subsequently, the electrical parameters of obtained structures were measured. Afterwards, trial soldering was made to demonstrate that the layer is fully soldered.

Findings

Optimal parameters of the metallization bath were specified. As a result of the research conducted, it has been stated that the most appropriate way leading to the production of soldered metal layers with good adhesion to the portion of selectively activated Si plate and Al2O3 and LTCC substrates comprises the following technology: masking, selective activation, nickel-plating of activated plate. Such obtained metal layers have a great variety of application; in particular they can be used for the preparation of electric contacts in Si solar cells, production of electrodes and resistors and production of electrodes in thermoelectric structures.

Originality/value

The paper presents a new, unpublished method of manufacturing electrodes (resistors) on Si plate and Al2O3 and LTCC substrates.

Details

Microelectronics International, vol. 36 no. 2
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 26 August 2014

Chunmei Zhao and Yingwu Yao

This paper aims to report a study of the influence of tungsten carbide (WC) nanoparticles on corrosion resistance properties of electroless nickel–phosphorus (Ni–P) coatings in…

Abstract

Purpose

This paper aims to report a study of the influence of tungsten carbide (WC) nanoparticles on corrosion resistance properties of electroless nickel–phosphorus (Ni–P) coatings in NaCl solution.

Design/methodology/approach

The morphology of Ni–P–WC nanocomposite coatings was observed by scanning electron microscopy (SEM). The anodic polarization curves, electrochemical impedance spectra (EIS) and weight loss measurements were used to study the corrosion resistance properties of Ni–P–WC nanocomposite coatings in NaCl solution.

Findings

The WC nanoparticles content in the coatings increased with the increase of its concentration in the bath, and the WC nanoparticles are uniformly distributed in Ni–P alloy matrix. The results showed that the incorporation of WC nanoparticles elevated the corrosion resistance properties of Ni–P alloy matrix.

Originality/value

This study shows that the corrosion resistance was improved by the addition of WC nanoparticles to the Ni–P alloy matrix.

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 17 May 2013

Ping Zhu, Liang You Wang, Guang Ren Qian, Tie Hua Cao and Ming Zhou

The purpose of this paper is to investigate the electrodeposition of copper coatings directly onto AZ31 magnesium alloy, considered as a substrate of electroplating nickel. The…

Abstract

Purpose

The purpose of this paper is to investigate the electrodeposition of copper coatings directly onto AZ31 magnesium alloy, considered as a substrate of electroplating nickel. The additive, pH, complexing agent, current density, time, and temperature of electrolytic bath were studied to understand electrodepositing copper coating on AZ31 magnesium alloy.

Design/methodology/approach

Electrodeposition of copper was carried out in an aqueous solution containing copper hydroxide, citrate, and fluorine ion, which avoids the replacement or corrosion of the magnesium alloy. The morphology, structure, and interface of the electrodeposited copper coating were investigated by a scanning electron microscope (SEM).

Findings

The copper coating was dense, and there was good adhesion of the copper coating on the AZ31 magnesium alloy. This suggests that successful deposition of copper using an electroplating process could decrease the cost of coating AZ31 magnesium alloy.

Practical implications

This paper will be helpful for the development of coating on magnesium alloy using electroplating processes.

Originality/value

Copper hydroxide and citrate were the main compositions of the electrolyte, combined with sodium poly dipropyl (SP) and polyethylene glycol (PEG) as brightening agents and can be used to electrodeposit copper directly onto AZ31 magnesium alloy.

Details

Anti-Corrosion Methods and Materials, vol. 60 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 23 February 2024

Guangwei Liang, Zhiming Gao, Cheng-Man Deng and Wenbin Hu

The purpose of this study is to reveal the effect of nano-Al2O3 particle addition on the nucleation/growth kinetics, microhardness, wear resistance and corrosion resistance of…

Abstract

Purpose

The purpose of this study is to reveal the effect of nano-Al2O3 particle addition on the nucleation/growth kinetics, microhardness, wear resistance and corrosion resistance of Co–P–xAl2O3 nanocomposite plating.

Design/methodology/approach

The kinetics and properties of Co–P–xAl2O3 nanocomposite plating prepared by electroplating were investigated by electrochemical measurements, scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, Vickers microhardness measurement, SRV5 friction and wear tester and atomic force microscopy.

Findings

A 12 g/L nano-Al2O3 addition in the plating solution can transform the nucleation/growth kinetics of the plating from the 3D progressive model to the 3D instantaneous model. The microhardness of the plating increased with the increase of nano-Al2O3 content in plating. The wear resistance of the plating did not adhere strictly to Archard’s law. An even and denser corrosion product film was generated due to the finer grains, with a high corrosion resistance.

Originality/value

The effect of different nano-Al2O3 addition on the nucleation/growth kinetics and properties of Co–P–xAl2O3 nanocomposite plating was investigated, and an anticorrosion mechanism of Co–P–xAl2O3 nanocomposite plating was proposed.

Details

Anti-Corrosion Methods and Materials, vol. 71 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 19 January 2024

Zhengwei Song, Zhi-Hui Xie, Lifeng Ding and Shengjian Zhang

This paper aims to comprehensively review the preparation methods of superhydrophobic surfaces (SHPS) for corrosion protection of Mg alloy in recent years.

Abstract

Purpose

This paper aims to comprehensively review the preparation methods of superhydrophobic surfaces (SHPS) for corrosion protection of Mg alloy in recent years.

Design/methodology/approach

The preparation methods, wettability and corrosion resistance of SHPS on Mg alloy in the past three years are systematically described in this paper.

Findings

Two types of SHPS, including single-layer and multilayer coatings for corrosion protection of Mg alloy are summarized. Preparing multilayered coatings with multifunction is the current trend in developing SHPS on Mg alloy.

Originality/value

This paper reviewed the preparation methods and corrosion resistance of SHPS on Mg alloys. It provides a valuable reference for researchers to develop highly durable SHPS with excellent corrosion resistance for Mg alloys.

Details

Anti-Corrosion Methods and Materials, vol. 71 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

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