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The purpose of this paper is to synthesize a new kind of conductive grease which possesses a prominent conductive capacity and good tribological properties.

A two-step method was used to prepare complex lithium-based grease. Ketjen black (KB), acetylene black (AB) and carbon black (CB) were characterized by transmission electron microscope and used as lubricant additives to prepare conductive greases. Conductive capacity was evaluated by a conductivity meter, a surface volume resistivity meter and a circuit resistance meter. Tribological properties were investigated by a reciprocating friction and wear tester (MFT-R4000). The worn surfaces were analyzed by a scanning electron microscope, Raman spectroscopy, energy-dispersive X-ray spectroscopy and X-ray photoelectron spectroscope.

The conductive grease prepared with KB has a prominent conductive capacity at room temperature, 100°C and 150°C. Further, this conductive grease also possesses better tribological properties than AB and KB greases. When the concentration of KB is 1.8 Wt.%, the coefficient of friction and wear width reduced by 11 and 14 per cent, respectively.

This work is a new application of nanometer KB as a lubricant additive in grease, which provides a direction for preparing conductive grease. The conductivity and tribology experiments have been carried out though the variation of experiment conductions.

Describes the structure and rheological characteristics of soap based greases and how the thickener retains the oil phase. Illustrates the thixotropic behaviour and effect of time of shearing on friction, film thickness, noise energy loss in grease lubricated contacts. Shows how friction can be less with grease than with oil.

Nanoparticles as the grease additives play an important role in anti-wear and friction-reducing property during the mechanical operation. To improve the lubrication action of grease, the tribological behavior of lithium-based greases with single (nanometer Al₂O₃ or nanometer ZnO) and composite additives (Al₂O₃–ZnO nanoparticles) were investigated in this paper.

The morphology and microstructure of nanoparticles were characterized by means of transmission electron microscope and X-ray diffraction. Tribological properties of different nanoparticles as additives in lithium-based greases were evaluated using a universal friction and wear testing machine. In addition, the friction coefficient (COF) and wear scar diameter were analyzed. The surface morphology and element overlay of the worn steel surface were analyzed by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), respectively.

The results show that the greases with nanometer Al₂O₃ or nanometer ZnO and the composite nanoparticles additives both exhibit lower COFs and wear scar diameters than those of base grease. And the grease with Al₂O₃–ZnO composite nanoparticles possesses much lower COF and shows much better wear resistance than greases with single additives. When the additives contents are 0.4 Wt.% Al₂O₃ and 0.6 Wt.% ZnO, the composite nanoparticles-based grease exhibits the lowest mean COF (0.04) and wear scar diameter (0.65 mm), which is about 160% and 28% lower than those of base grease, respectively.

The main innovative thought of this work lies in dealing with the grease using single or composite nanoparticles. And through a serial contrast experiments, the anti-wear and friction-reducing property with different nanoparticles additives in lithium grease are evaluated.

The purpose of variable loading conditions (392 N-785N-392N-785N) with break-in period were used to study interactions between zinc dialkyl dithiophosphate (ZDDP) 0.1 P% (phosphorus) and fine-grade molybdenum disulfide (MoS₂) 3%, in different mixtures of NLGI 2 lithium stearate grease. Four-ball wear tests were used to evaluate the tribological properties of different grease mixtures such as coefficient of friction and wear. ASTM 2266 as reported by earlier studies is useful, but it is not representative of real-life applications where variable loads and speeds and different break-in periods play a role and could change the results and the nature of tribofilms.

In this study, chemical and mechanical properties of tribofilms were examined. Moreover, design of experiment was used to examine the data and shorten experimentation time. Research described here is investigating variable loading conditions for real-life applications by using a break-in period of 2 min at the start to minimize asperities and establish a clean surface. Design expert (DOE) analyzes responses to reveal those variables that are single factor and those that are multifactor whether synergistically or antagonistically.

The results indicated that spectrum loading with break-in period showed reduction in wear when tested in greases with ZDDP/MoS₂ combinations. Ramping up or down the load every 7.5 min for a rotational speed of 1,200 rpm and a total of 36,000 revolutions or 30-min time slowed the wear properties of lithium-based grease under different MoS₂ and ZDDP concentrations. Experiments indicated that wear was largely dependent on the loading condition and ZDDP additives during specific break-in period at 1,200 rotational speed. It is believed that MoS₂ greases perform better under spectrum loading and under constant loading when mixed with ZDDP phosphorus.

This research indicates that there is a synergistic interaction between ZDDP, MoS₂ and variable loading especially when a break-in period is applied. The results indicated that wear was largely dependent on the specific speed used with spectrum loading as presented in the energy dispersive spectroscopy and the Auger electron spectroscopy analysis, and thus a 3% MoS₂ grease with ZDDP (phosphorus: 0.1 Wt.%) are needed to improve the wear resistance and improve the friction characteristics.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2024-0016/

The purpose of this paper is to synthesize a kind of core-shell Ag@polyaniline (Ag@PAN) as a lubricant additive to improve the friction reduction and anti-wear abilities of lithium-based complex grease.

The core-shell Ag@PAN was prepared by a simple method and was introduced into the lithium-based complex grease. The typical properties of Ag@PAN were investigated by scanning electron microscopy (SEM), Fourier transforms infrared spectrometer and thermal gravimetric analyzer. The tribological properties were evaluated under different conditions. After the tribological test, the worn surface was analyzed by SEM and X-ray photoelectron spectroscopy to probe the lubrication mechanisms.

The prepared Ag@PAN could greatly improve the friction reduction and wear resistance of the friction pair under different conditions. The preferable tribological performances were mainly attributed to the synergism of various lubrication mechanisms including “mending effect,” “rolling effect” and lubricating protective film, and so on.

This study synthesizes a new kind of core-shell Ag@PAN as a lubricant additive, and it possesses preferable friction reduction and anti-wear abilities.

This paper aims to improve the tribological properties of lithium complex greases using nanoparticles to investigate the tribological behavior of single additives (nano-TiO₂ or nano-CeO₂) and composite additives (nano-TiO₂–CeO₂) in lithium complex greases and to analyze the mechanism of their influence using a variety of characterization tools.

The morphology and microstructure of the nanoparticles were characterized by scanning electron microscopy and an X-ray diffractometer. The tribological properties of different nanoparticles, as well as compounded nanoparticles as greases, were evaluated. Average friction coefficients and wear diameters were analyzed. Scanning electron microscopy and three-dimensional topography were used to analyze the surface topography of worn steel balls. The elements present on the worn steel balls’ surface were analyzed using energy-dispersive spectroscopy and X-ray photoelectron spectroscopy.

The results showed that the coefficient of friction (COF) of grease with all three nanoparticles added was low. The grease-containing composite nanoparticles exhibited a lower COF and superior anti-wear properties. The sample displayed its optimal tribological performance when the ratio of TiO₂ to CeO₂ was 6:4, resulting in a 30.5% reduction in the COF and a 29.2% decrease in wear spot diameter compared to the original grease. Additionally, the roughness of the worn spot surface and the maximum depth of the wear mark were significantly reduced.

The main innovation of this study is the first mixing of nano-TiO₂ and nano-CeO₂ with different sizes and properties as compound lithium grease additives to significantly enhance the anti-wear and friction reduction properties of this grease. The results of friction experiments with a single additive are used as a basis to explore the synergistic lubrication mechanism of the compounded nanoparticles. This innovative approach provides a new reference and direction for future research and development of grease additives.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-09-2023-0291/

The adverse effects of temperature on the lubricating properties of nano magnetorheological grease are reduced by applying of a magnetic field.

Nano magnetorheological grease was prepared via a thermal water bath with stirring. The lubricating properties of the grease were investigated at different temperatures. Then the lubricity of the prepared nano magnetorheological grease was investigated under the effect of thermomagnetic coupling.

As the temperature rises, the coefficient of friction of grease lubrication gradually increases, surface wear gradually increases and lubrication performance gradually decreases. Compared with grease, magnetorheological grease has a decreased coefficient of friction and enhanced lubrication effect under the action of a magnetic field at different temperatures.

A lubrication method using a magnetic field to reduce the effect of temperature is established, thereby providing new ideas for lubrication design under a wide range of temperature conditions.

This paper aims to use an ionic liquid (IL, [HMIM]PF₆) to improve the lubrication performance of liquid metal (LM) as a lithium grease additive and to expand the application range of LM.

In this paper, the different mass ratios of [HMIM]PF₆/LM mixtures were added into the lithium grease on a four-ball tribo-meter to investigate the effects of its tribological behavior. Scanning electron mircoscope/energy dispersive spectroscopy and X-ray photoelectron spectroscopy were used to reveal the anti-wear and friction-reducing mechanism of the additives.

When the load was used at 461 N, the average coefficient of friction (ACOF) and average wear scar diameter (AWSD) of steel ball Lubricated with grease with an optimal ratio of 2:3 ([HMIM]PF₆/LM) were reduced by 32.8% and 30.5%, respectively. Friction and wear mechanisms are ascribed to friction-induced additive components that can simultaneously form a composite lubrication film consisting of FePO₄, FeF₃, Ga₂O₃, In₂O₃ and SnO₂.

Compared with the pure lithium-based grease, when [HMIM]PF₆/LM was added with an optimal ratio of 2:3, the ACOF and AWSD were reduced by 12.4% from 0.097 to 0.085 and 23.8% from 552.117 µm to 420.590 µm under 392 N, respectively. When at 461 N, the ACOF and AWSD of steel ball were reduced by 32.8% from 0.122 to 0.082 and 30.5% from 715.714 µm to 497.472 µm, respectively. It was shown that the simultaneous addition of LM and [HMIM]PF₆ can form a composite lubrication film consisting of FePO₄, FeF₃, Ga₂O₃, In₂O₃ and SnO₂.

In this paper, [HMIM]P F₆ is added with LM simultaneously to improve the lubrication properties of lithium grease, and expand the application scope of LM.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2024-0017/

The purpose of this paper is to investigate the rheological characteristics of graphene nanoplatelets (GNPs) and hybridized nanocomposite consisting of multi-walled carbon nanotubes (MWCNTs) and GNPs as an additive on lithium-based grease. The experiments of nanogrease are examined in different values of shear stress, apparent viscosity, temperature and shear rate using Brookfield Programmable Rheometer DV-III ULTRA and characterized by high-resolution transmission electron microscope (HRTEM) and X-ray diffraction (XRD).

First, GNPs was mixed well with lithium grease using mechanical stirring at 3,500 rpm for 15 min at room temperature to form a homogenous composite at different concentrations (0.5, 1, 1.5, 2 and 2.5 Wt.%). Afterwards, MWCNTs and GNPs are mixed and dispersed well in the lithium grease using a sonication path for 30 min and mechanical stirring at 3,500 rpm for 15 min at 28°C to form a homogenous nanocomposite.

The results indicated that 1 Wt.% of GNPs is the optimum concentration. Subsequently, the weight percentage of additives varying between MWCNTs and GNPs are tested, and the result indicate that the grease containing GNPs had a 75 per cent increase in shear stress and 93.7 per cent increase in apparent viscosity over ordinary grease.

This work describes the inexpensive and simple fabrication of nanogrease for improving properties of lubricants, which improve power efficiency and extend lifetimes of mechanical equipment.

Loading condition and minimizing friction and wear using molybdenum disulfide grease in aircraft engine bearings are the focus of this research. The relationship between the milled and unmilled MoS₂ (molybdenum disulfide) greases to its tribological properties, such as coefficient of friction, wear and chemical-mechanical properties of tribofilms, is examined for constant extreme pressure loading and spectrum or actual loading.

In this study, the design of experiments (DOE) approach was used to analyze the different loadings and speeds at a specific duration of 36,000 revolutions to examine the lithium base grease wear behavior with milled and unmilled MoS₂ powder. Load is treated as variable that simulates actual conditions under 1,200 and 600 rpm rotational speeds using the four-ball test with chromium steel ball bearing aircraft grade E52100.

The results indicated that ball-milled MoS₂ grease tests showed reduction in wear and friction under all conditions, especially spectrum or actual loading. Unmilled MoS₂ powder exhibited worse wear outcomes than the milled one. The SEM and AES analyses indicated that a tribofilm is formed on the wear surface of the milled powder grease, especially at variable loading and initially at lower loads in the ramp-up tests that significantly enhanced the contact characteristics and prevented abrasion at higher loads.

This research indicated that the wear resistance in actual loading might be due to frictional heating generated during the ramping-up conditions where it provided a protective film that enhanced the steady-state friction for the duration of the test. Several researchers used ASTM standards to work on constant loading conditions. This is the first time that reduced milled MoS₂ powder showed significant improvement in grease performance.