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To study heat transfer kinetics at the fiber scale in order to describe injection of liquid metal through a fibrous perform initially situated in a preheated mould, which is one of the various methods used in order to produce metal matrix composite materials (MMCs).

The first part presents a preliminary study in a static case to describe heat transfer kinetics between a fiber and the matrix in the case of a sudden contact of both components initially set up at different temperatures. This model enables to study the influence of the various parameters of the problem on heat transfer kinetics with phase change. In the second part, we present a modeling which takes into account the metal convection within the pores of the preform.

The numerical results of these two models justify the instantaneous thermal equilibrium assumption classically admitted to describe MMCs manufacturing methods. The results of this dynamic microscopic model are compared with the results issued from a single temperature macroscopic model to justify the methodological approach and the choice of the microscopic domain geometry representative of the MMCs manufacturing process.

This first numerical model at the microscopic scale deals with the study of heat transfer between fibers and a pure metal. Next step will be the extension of this study to the preform infiltration by a metal alloy. Injection of matrix alloy implies the appearance of phenomena generated by segregation during phase changes.

The results of simulation tests, making use of the usual conditions of MMCs processing, show pretty good agreement with those of macroscopic models describing the anisothermal flow of a pure metal through a porous medium. From this coherence and from the results of the microscopic models as well, the hypothesis of instantaneous thermal equilibrium between fibers and metal (widely used in the literature to study the production of MMCs by infiltration of the liquid metal through the fibrous reinforcement) is justified. Moreover, it will be possible to extend it to the study of infiltration by an alloy, taking then into account thermal and solutal coupled transfers inside the study domain defined in the present work.

The purpose of this study is to optimize and improve conventional welding using EMF assisted technology. Current industrial production has put forward higher requirements for welding technology, so the optimization and improvement of traditional welding methods become urgent needs.

External magnetic field assisted welding is an emerging technology in recent years, acting in a non-contact manner on the welding. The action of electromagnetic forces on the arc plasma leads to significant changes in the arc behavior, which affects the droplet transfer and molten pool formation and ultimately improve the weld seam formation and joint quality.

In this paper, different types of external magnetic fields are analyzed and summarized, which mainly include external transverse magnetic field, external longitudinal magnetic field and external cusp magnetic field. The research progress of welding behavior under the effect of external magnetic field is described, including the effect of external magnetic field on arc morphology, droplet transfer and weld seam formation law.

However, due to the extremely complex physical processes under the action of the external magnetic field, the mechanism of physical fields such as heat, force and electromagnetism in the welding has not been thoroughly analyzed, in-depth theoretical and numerical studies become urgent.

To study the influence of temperature on the electroplating efficiency of various metals from ionic liquids.

Copper, silver, nickel and tin, in the form of metal chlorides, were dissolved in a number of ionic liquids. After using cyclic voltammetry to establish an optimum current density to electroplate each metal, basic electroplating processes were carried out at varying temperatures onto stainless steel. The mass deposited was used to calculate the efficiency of the process.

It was found that, generally, temperature influences the efficiency of electroplating from ionic solutions. While some solutions showed continuing improvements in plating efficiency as the temperature increased, others exhibited an optimum plating temperature. One solution examined showed the need for a certain temperature to be reached in order to induce the formation of a different metal complex before electroplating was achievable.

The low currents used in the electroplating experiments have a large influence on the errors in the efficiency, especially at lower temperatures.

Consideration of the use of ionic liquids in electroplating for printed circuit board manufacturing is relatively new. Knowledge of the strengths and weaknesses of metals in various ionic liquids will allow potential plating solutions to be better understood in terms of their suitability for PCB fabrication.

The purpose of this paper is to describe, review, classify and analyze the current challenges in three-dimensional printing processes for combined electrochemical and microfluidic fabrication areas, which include printing devices and sensors in specified areas.

A systematic review of the literature focusing on existing challenges is carried out. Focused toward sensors and devices in electrochemical and microfluidic areas, the challenges are oriented for a discussion exploring the suitability of printing varied geometries in an accurate manner. Classifications on challenges are based on four key categories such as process, material, size and application as the printer designs are mostly based on these parameters.

A key three-dimensional printing process methodologies have their unique advantages compared to conventional printing methods, still having the challenges to be addressed, in terms of parameters such as cost, performance, speed, quality, accuracy and resolution. Three-dimensional printing is yet to be applied for consumer usable products, which will boost the manufacturing sector. To be specific, the resolution of printing in desktop printers needs improvement. Printing scientific products are halted with prototyping stages. Challenges in three-dimensional printing sensors and devices have to be addressed by forming integrated processes.

The research is underway to define an integrated process-based on three-dimensional Printing. The detailed technical details are not shared for scientific output. The literature is focused to define the challenges.

The research can provide ideas to business on innovative designs. Research studies have scope for improvement ideas.

Review is focused on to have an integrated three-dimensional printer combining processes. This is a cost-oriented approach saving much of space reducing complexity.

To date, no other publication reviews the varied three-dimensional printing challenges by classifying according to process, material, size and application aspects. Study on resolution based data is performed and analyzed for improvements. Addressing the challenges will be the solution to identify an integrated process methodology with a cost-effective approach for printing macro/micro/nano objects and devices.

A single-domain multi-phase model is developed for macrosegregation and shrinkage pipe formation in castings, as functions of buoyancy- and shrinkage-induced flow. The paper aims to discuss these issues.

Using a volume of fluid (VOF) method, both the air/liquid and air/solid interfaces are tracked during shrinkage pipe formation. A set of mixture advection-diffusion equations are derived and solved for velocity, temperature, composition, and phase field evolution. The fluid mechanics of the model are verified using a transient ditch drainage problem.

Results showing the interaction of macrosegregation and pipe formation are presented for two alloys under faster and slower cooling conditions.

This model provides a comprehensive tool to investigate relationships between the developing composition distribution and shrinkage pipe formation.

The present paper addresses the computer modelling of pipe formation in metal castings.

As a preliminary, a brief review of the current state‐of‐the‐art in pipe shrinkage computation is presented. Then, in first part, the constitutive equations that have to be considered in thermomechanical computations are presented, followed by the main lines of the mechanical finite element resolution. A detailed presentation of an original arbitrary Lagrangian‐Eulerian (ALE) formulation is given, explaining the connection between the Lagrangian and the quasi Eulerian zones, and the treatment of free surfaces.

Whereas most existing methods are based on thermal considerations only, it is demonstrated in the current paper that this typical evolution of the free surface, originated by shrinkage at solidification front and compensating feeding liquid flow, can be effectively approached by a thermomechanical finite element analysis.

Future work should deal with the following points: identification of thermo‐physical and rheological data, automatic and adaptive mesh refinement, calculation of the coupled deformation of mold components, development of a two‐phase solid/liquid formulation.

An example of industrial application is given. The proposed method has been implemented in the commercial software THERCAST^® dedicated to casting simulation.

The proposed numerical methods provide a comprehensive approach, capable of modelling concurrently all the main phenomena participating in pipe formation.

THE chemist regards magnesium as a highly reactive metal for such reasons as the inflammability of its powder or foil in air, its active displacement of hydrogen gas from many aqueous chloride solutions, and its position near the reactive end of the electrode‐potential series. All these suggest that the metal would be unsuitable for constructional engineering. Yet engineers use alloys, rich in magnesium, up to 98 per cent of the metal, for an increasing number of services, although the alloying elements do not, as a rule, greatly cut down, and may even increase, the corrosion rate. Their industrial use is possible because the liability to corrode, reckoned over a reasonably prolonged period, is not a definite property of a metal such as conductivity, which is subject only to relatively small changes with alteration of environment, but is highly specific to metal‐liquid and metal‐gas systems. Moreover, these systems may undergo important changes with time owing to the intervention of films of corrosion products, and the rate of attack may be governed by the physical characteristics of these films, which will vary with the adjacent liquid and gases. Thus, in stagnant caustic alkalies magnesium may be reckoned as almost incorrodible because of the intervention of a film of hydroxide of the self‐healing type which, in these conditions, is highly impervious to magnesiumions; but in the presence of alkali chlorides the corrosion product is physically different and rapid corrosion occurs. Many dilute acids attack magnesium rapidly, but hydrofluoric acid scarcely at all, no doubt owing to the formation of a protective film of fluoride.

This paper aims to numerically study the laminar natural convection in a thermosyphon filled with liquid gallium exposed to a constant magnetic field. The left wall of the thermosyphon is at an uniformed hot temperature, whereas the right wall is at a uniform cold temperature. The top and bottom walls are considered to be adiabatic. All walls are electrically insulated. The effects of Hartmann number, in a wide range of Rayleigh number and aspect ratio combinations, on the natural convection throughout the thermosyphon, are investigated and discussed. Furthermore, different forces that influence the natural flow structure are studied.

A Fortran code is developed based on the finite volume method to solve the two-dimensional unsteady governing equations.

Imposing a magnetic field improves the stability of the fluid flow and thus reduces the Nusselt number. For a given Hartmann and Rayleigh number, there is an optimum aspect ratio for which the average velocity becomes maximum.

This paper is a two-dimensional investigation.

To the best of the authors’ knowledge, the effect of the magnetic field on natural convection of liquid gallium in the considered thermosyphon has not been studied numerically in detail. The results of this paper would be helpful in considering the application of the low Prandtl number’s liquid metals in thermosyphon MHD generators and certain cooling devices.

Heavy metals play a crucial role in the economic development of any nation. Industries utilizing heavy metals, consequently, emanate a large volume of metal-containing liquid effluents. Since metals are non-renewable and finite resources, their judicious and sustainable use is the key. Hazardous metal-laden water poses threat to human health and ecology. Apart from metals, these industrial effluents also consist of toxic chemicals. Conventional physical–chemical techniques are not efficient enough as it consumes energy and are, therefore, not cost effective.

It is known that biomaterials namely microorganisms, plants, and agricultural biomass have the competence to bind metals, in some cases, selectively, from aqueous medium. This phenomenon is termed as “metal biosorption.” Biosorption has immense potential of becoming an effective alternative over conventional methods. The authors in the present chapter have used secondary data from their previous research work and attempted to develop few strategic models through their feasibility studies for metal sustainability.

A feasibility study into alternative methods of producing interconnection between a PCB and flip‐chip has been undertaken. A number of initial ideas were investigated, the least promising being discarded at an early stage, while the ideas showing the greatest chance of success were subject to a more rigorous examination. Of the initial ideas the most promising were amalgam materials and magnetic alignment of ferromagnetic particles. These two ideas were combined to produce a new type of anisotropic conducting adhesive (ACA), which may have the potential to overcome problems owing to co‐planarity issues and have the ability to form fine pitch metallurgical bonds. In order to promote bonding, amalgam compositions that enhance surface wetting, while retaining good mechanical properties have been investigated. The possibility of incorporating liquid/semi‐solid metallic interconnects, within the ACA, which will retain contact during the thermal expansion of the polymeric materials was also explored. During the course of the study, various techniques such as DSC and SEM have been used to characterise thermal stability of Ga‐based alloys and discrepancies with current phase diagrams have been found.