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Article
Publication date: 29 April 2024

Yaqi Diao, Jihui Wang, Renhong Song, Xue Fei, Zhichang Xue and Wenbin Hu

The purpose of this paper is to prepare a multifunctional nanocomposite that is slow-release and resistant to seawater corrosion and biofouling corrosion and to explore the…

Abstract

Purpose

The purpose of this paper is to prepare a multifunctional nanocomposite that is slow-release and resistant to seawater corrosion and biofouling corrosion and to explore the synergistic effect between the two corrosion inhibitors.

Design/methodology/approach

The morphology, structure and release properties of CAP@HNTs, BTA@HNTs and CAP/BTA@HNTs were investigated by scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy, specific surface area analysis and UV spectrophotometry. The corrosion resistance and antimicrobial properties were investigated by electrochemical measurements and bioinhibition rate tests, and the synergistic effect between the two corrosion inhibitors was explored by X-ray photoelectron spectroscopy.

Findings

The CAP/BTA@HNTs are responsive to acidic environments and have significantly improved antibacterial and corrosion resistance compared with CAP@HNTs and BTA@HNTs. CAP and BTA have a positive synergistic effect on anticorrosion and antifouling.

Originality/value

Two types of inhibitors, anticorrosion and antifouling, were loaded into the same nanocontainer to prepare a slow-releasable and multifunctional nanocomposite with higher resistance to seawater corrosion and biocorrosion and to explore the synergistic effect of CAP and BTA on corrosion resistance.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 28 July 2021

Gongwen Tang, Tingting Ren, Yi Wang, Zhishan Yan, Linrong Ma, Xiangyu Hou and Xin Huang

The purpose of this paper is to study the effect of the nano tube fillers on the corrosion protection properties of the self-curing epoxy (SEP) coatings.

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Abstract

Purpose

The purpose of this paper is to study the effect of the nano tube fillers on the corrosion protection properties of the self-curing epoxy (SEP) coatings.

Design/methodology/approach

The self-curing epoxy (SEP) resin was synthesized via a reaction between diisopropoxy-bis ethylacetoacetato titanate and the epoxy resin. Halloysite nanotubes (HNTs) was surface modified by grafting (3-glycidoxypropyl) trimethoxysilane to obtain modified HNTs (mHNTs). The HNTs and mHNTs are used as nano tube fillers for the SEP coating. The thermal stability of the coatings was assessed via thermo-gravimetric analysis. The field-emission scanning electron microscopy (SEM) was conducted to analyze the surfaces and cross sections of the coatings. The anticorrosive efficiencies of the coatings were investigated by electrochemical measurements and a neutral salt spray test.

Findings

The results demonstrated that the additions of HNTs and mHNTs have little effect on the thermal degradation temperature of the SEP coating. However, the addition of the nanotubes reduced the corrosion resistance of the SEP coating.

Originality/value

The SEP coating itself showed excellent corrosion resistance without any reinforcement particles and is hence promising for application in the heavy-duty anticorrosion field of heat exchangers.

Details

Pigment & Resin Technology, vol. 51 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 25 April 2022

Yan Wang, Peng Lv, Yan Liu and Xin Zhou

The purpose of this paper is to provide theoretical guidance and an experimental basis for a smart anti-corrosion coating of halloysite nanocontainers loaded with benzotriazole…

Abstract

Purpose

The purpose of this paper is to provide theoretical guidance and an experimental basis for a smart anti-corrosion coating of halloysite nanocontainers loaded with benzotriazole (BTA) inhibitors on copper in a marine corrosion environment.

Design/methodology/approach

In the present study, the smart anti-corrosion coatings of halloysite nanocontainers loaded inhibitors on copper were synthesized by adding BTA inside the halloysite nanocontainers. Then, the halloysite carrier’s surface topography and composition in the halloysite were observed using scanning electron microscopy. After the successful synthesis of the coating, the inhibitor’s physical and chemical properties, as well as the mass change in halloysite, were evaluated in terms of temperature fluctuation and time using thermal gravity analysis (TGA). Finally, electrochemical impedance spectroscopy was used to check the pH selectivity for the self-releasing of BTA out of the nanocontainers.

Findings

The results indicate that the efficiency of the nanotubes was enhanced by calcination at high temperatures. The thermal gravity analysis by TGA shows that halloysite nanoparticles store inhibitors BTA and there are approximately 37.39 Wt.% BTA loaded in each nanocontainer. The release of the preloaded BTA from the halloysite nanocontainers is pH 7 in a 3.5% NaCl solution.

Originality/value

The development of a new environmentally safe coating for corrosion protection of metallic surfaces has attracted great interest in material science over the past few years. At present, halloysite nanotubes (HNTs) have become a research hotspot internationally and are widely used in nanocomposites, catalysis, nanofiltration, drug sustained-release and other fields. However, the application of HNT is limited by its modification methods. As the carrier of metal nanocorrosion inhibitor in the Marine corrosive environment, the modification research of HNT still needs to be further studied and improved so as to expand the practical application of HNT in the Marine corrosive environment. In this paper, the modification of HNTs was investigated and observed. Four different modification schemes were used to observe and compare the structural properties of the nanotubes under different conditions so as to provide a theoretical basis for the further loading of HNTs as corrosion inhibitors.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 31 May 2019

Christian Mauricio Cobos, Luis Garzón, Juan López Martinez, Octavio Fenollar and Santiago Ferrandiz

This paper aims to propose using polylactic acid (PLA) as an alternative to nanocomposites in additive manufacturing processes in fusion deposition modelling (FDM) systems and…

Abstract

Purpose

This paper aims to propose using polylactic acid (PLA) as an alternative to nanocomposites in additive manufacturing processes in fusion deposition modelling (FDM) systems and describe its thermal and rheological conditions with multi-wall carbon nanotube (PLA/MWCNT) and halloysite nanotube (PLA/HNT) composites for possible applications in additive manufacturing processes.

Design/methodology/approach

PLA/MWCNTs and PLA/HNTs were obtained through fusion in a co-rotating twin-screw extruder. PLA was mixed with different percentages of MWCNTs and HNTs at concentrations of 0.5 Wt.%, 0.75 Wt.% and 1 Wt.%. Differential scanning calorimetry (DSC) and capillary rheometry were used to characterise these products, together with an analysis of the melt flow index (MFI).

Findings

The DSC data revealed that the nanocomposites had a glass transition temperature Tg = 65 ± 2°C and a melting temperature Tm = 169 ± 1°C. The crystallisation temperature of PLA/MWCNTs and PLA/HNTs was between 107 ± 2°C and 129°C, respectively. The viscosity data of PLA/MWCNTs and PLA/HNTs obtained by capillary rheometry indicated that the viscosity of the materials is the same as that of neat PLA. These results were confirmed by the higher fluidity index in the MFI analysis.

Originality/value

This paper presents an alternative for the applications of nanocomposites in additive manufacturing processes in FDM systems.

Details

Rapid Prototyping Journal, vol. 25 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 3 January 2022

Valéry Tusambila Wadi, Özkan Özmen, Abdullah Caliskan and Mehmet Baki Karamış

This paper aims to evaluate the dynamic viscosity and thermal conductivity of halloysite nanotubes (HNTs) suspended in SAE 5W40 using machine learning methods (MLMs).

Abstract

Purpose

This paper aims to evaluate the dynamic viscosity and thermal conductivity of halloysite nanotubes (HNTs) suspended in SAE 5W40 using machine learning methods (MLMs).

Design/methodology/approach

A two-step method with surfactant was selected to prepare nanolubricants in concentrations of 0.025, 0.05, 0.1 and 0.5 wt%. Thermal conductivity and dynamic viscosity of nanofluids were ascertained over the temperature range of 25–70 °C, with an increment step of 5 °C, using a KD2-Pro analyser device and a digital viscometer MRC VIS-8. Additionally, four different MLMs, including Gaussian process regression (GPR), artificial neural network (ANN), support vector machine (SVM) and decision tree (DT), were used for predicting dynamic viscosity and thermal conductivity by using nanoparticle concentration and temperature as input parameters.

Findings

According to the achieved results, the dynamic viscosity and thermal conductivity of nanolubricants mostly increased with the rise of nanoparticle concentration in the base oil. All the proposed models, especially GPR with root mean square error mean values of 0.0047 for dynamic viscosity and 0.0016 for thermal conductivity, basically showed superior ability and stability to estimate the viscosity and thermal conductivity of nanolubricants.

Practical implications

The results of this paper could contribute to optimising the cost and time required for modelling the thermophysical properties of lubricants.

Originality/value

To the best of the author’s knowledge, in this available literature, there is no paper dealing with experimental study and prediction of dynamic viscosity and thermal conductivity of HNTs-based nanolubricant using GPR, ANN, SVM and DT.

Details

Industrial Lubrication and Tribology, vol. 74 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Open Access
Article
Publication date: 27 April 2020

Christian Mauricio Cobos, Octavio Fenollar, Juan López Martinez, Santiago Ferrandiz and Luis Garzón

This paper aims to describe the influence of maleinized linseed oil (MLO), when used as a lubricant, on the thermal and rheological properties of PLA/MWCNTs (polylactic…

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Abstract

Purpose

This paper aims to describe the influence of maleinized linseed oil (MLO), when used as a lubricant, on the thermal and rheological properties of PLA/MWCNTs (polylactic acid/multi-walled carbon nanotubes) and PLA/HNT (halloysite nanotubes) nanocomposites, as a reference for application in 3D printing processes.

Design/methodology/approach

Nanocomposites were obtained by melting in a twin-screw extruder, mixing PLA with MWCNTs and HNTs in different percentages of 0.5, 0.75 and 1 Wt.% for subsequent mixing by the same process with 5 phr MLO, for application in additive manufacturing, as analyzed by means of differential scanning calorimetry (DSC), capillary rheometry, melt flow rate (MFL) and field emission scanning electron microscopy (FESEM).

Findings

The results obtained for thermal characterization by using DSC indicate the non-variation of glass transition temperature Tg = 62 ± 2°C and a melting temperature (Tm) around 170°C. Crystallization temperature dropped by approximately 12°C, which should be kept in mind during the transformation processes. The values obtained by capillary rheometry indicate that the material’s viscosity is reduced by the influence of the MLO plasticizer’s lubricant effect on the PLA’s molecular structure. The melt flow index values confirm a rise of approximately 46% in the flow index and back up the capillary rheometry results. The values obtained were as follows: PLA/0.5 Wt.% MWCNT/MLO 5 phr 54.07, PLA/0.75 Wt.% MWCNT/MLO 5 phr 53.46, PLA/1 Wt.% MWCNT/MLO 5 phr 51.84y PLA/0.5 Wt.% HNT/MLO 5 phr 61.8, PLA/0.75 Wt.% HNT/MLO 5 phr 68.3 and PLA/1 Wt.% HNT/MLO 5 phr 71.2 g/10 min. Apart from the nanocharge distribution, the information obtained from the FESEM shows the existence of a cluster, which could have been avoided by more energetic stirring during the nanocompound manufacturing process.

Social implications

This paper presents an analysis of the insertion of plasticizer in nanocomposites for the application in additive manufacturing processes in fusion deposition modelling (FDM) system.

Originality/value

This is a novel original research work.

Details

Rapid Prototyping Journal, vol. 26 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 16 February 2022

Yuanwei Liu, Bin Wang, Yan Xie, Yu Chen, Zhongnian Yang, Guojun Han and Yanqiu Dang

The purpose of this paper is to prepare a dual-encapsulated halloysite nano-container to release the capsuled inhibitor as an additive for corrosion protection of epoxy coating.

Abstract

Purpose

The purpose of this paper is to prepare a dual-encapsulated halloysite nano-container to release the capsuled inhibitor as an additive for corrosion protection of epoxy coating.

Design/methodology/approach

Halloysite nano-containers (HNT) were prepared by simultaneously implanting inhibitor benzotriazole (BTA) into the inside and outside of the halloysite using reduced pressure and layer-by-layer (LBL) assembly, respectively. The microstructure and morphology of treated HNT were investigated using Fourier transform infrared spectroscopy and transmission electron microscopy. In addition, the anti-corrosion behaviors of the composite polyepoxy coating with inhibitor-loaded nano-containers BTA@HNT-2 were investigated using the electrochemical impedance spectroscopy and neutral salt spray test.

Findings

Test results showed that the LBL assembly structure of the halloysite nano-container makes the BTA@HNT-2 nano-container be controlled and sustained to release BTA, relying on the pH. Very importantly, the obtained nano-container is also responsive to temperature, owing to the thermosensitivity polyelectrolyte out-shell of the HNT. The result showed Rct of the composite polyepoxy coating can be sufficient to maintain higher than 8.510E+7 Ω·cm2 over 72 h of immersion test. Moreover, the artificial induced defects on the coating surface were sufficiently inhibited in the presence of BTA@HNT-2 nano-container in the polyepoxy coating.

Originality/value

Use of the BTA@HNT-2 as corrosion inhibitor nano-container, with good anti-corrosion property and dual-responsive to pH and temperature, offers a significant rout to prepare smart anti-corrosion coating for protecting metal substrate.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 May 2024

Suyun Liu, Hu Liu, Ningning Shao, Zhijun Dong, Rui Liu, Li Liu and Fuhui Wang

Polyaniline (PANI) has garnered attention for its potential applications in anticorrosion fields because of its unique properties. Satisfactory outcomes have been achieved when…

Abstract

Purpose

Polyaniline (PANI) has garnered attention for its potential applications in anticorrosion fields because of its unique properties. Satisfactory outcomes have been achieved when using PANI as a functional filler in organic coatings. More recently, research has extensively explored PANI-based organic coatings with self-healing properties. The purpose of this paper is to provide a summary of the active agents, methods and mechanisms involved in the self-healing of organic coatings.

Design/methodology/approach

This study uses specific doped acids and metal corrosion inhibitors as active and self-healing agents to modify PANI using the methods of oxidation polymerization, template synthesis, nanosheet carrier and nanocontainer loading methods. The anticorrosion performance of the coatings is evaluated using EIS, LEIS and salt spray tests.

Findings

Specific doped acids and metal corrosion inhibitors are used as active agents to modify PANI and confer self-healing properties to the coatings. The coatings’ active protection mechanism encompasses PANI’s own passivation ability, the adsorption of active agents and the creation of insoluble compounds or complexes.

Originality/value

This paper summarizes the active agents used to modify PANI, the procedures used for modification and the self-healing mechanism of the composite coatings. It also proposes future directions for developing PANI organic coatings with self-healing capabilities. The summaries and proposals presented may facilitate large-scale production of the PANI organic coatings, which exhibit outstanding anticorrosion competence and self-healing properties.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 16 October 2023

Monapriya Naidu Kerinasamy Naidu, Iling Aema Wonnie Ma, Sachin Sharma Ashok Kumar, Vengadaesvaran Balakrishnan, Ramesh Subramaniam and Ramesh Kasi

The purpose of this study is to develop a protective coating system on mild steel panel incorporating epoxidized natural rubber with acrylic polyol resin.

Abstract

Purpose

The purpose of this study is to develop a protective coating system on mild steel panel incorporating epoxidized natural rubber with acrylic polyol resin.

Design/methodology/approach

In this work, a novel attempt is made to develop binder coatings using epoxidized natural rubber-based material and an organic resin (acrylic resin) for corrosion protection on metal substrate. Seven different samples of multifunctional coatings are developed by varying the compositions of epoxidized natural rubber (ENR) and acrylic resin. The properties of the developed coatings have been characterized using analytical methods such as Fourier transform infrared spectroscopy (FTIR) and electrochemical impedance spectroscopy (EIS). EIS has been carried out for 30 days to evaluate the corrosion resistance after immersing into 3.5 wt.% of sodium chloride. Cross hatch cut tester (CHT) has been used to study the adhesive properties. UV–Visible Spectroscopy (UV–Vis) was also used to assess changes in the coating-film transparency of the natural rubber-based coating systems in this study.

Findings

The developed coatings have formed uniform layer on the substrate. CHT results show excellent adhesion of the coatings. Higher concentrations of ENR have higher transparency level, which reduces when the acrylic concentration increases. FTIR analysis confirms the crosslinking that occurred between the components of the coatings. Based on the impedance data from EIS, the incorporation of natural rubber can be an additive for the corrosion protection, which has the coating resistance values well above 108Ω even after 30 days of immersion.

Practical implications

The blending method provides a simple and practical solution to improve the strength and adhesion properties of acrylic polyol resin with epoxidized natural rubber. There is still improvement needed for long-term applications.

Originality/value

The work has been conducted in our laboratory. The combination of natural rubber-based materials and organic resins is a new approach in coating research.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 11 October 2023

Megavannan Mani, Thiyagu Murgaiyan and Pradeep Kumar Krishnan

This study focuses on the structural performance assessment of hybrid polymer composites for pick-and-place robot grippers used in critical infrastructure. This research involved…

Abstract

Purpose

This study focuses on the structural performance assessment of hybrid polymer composites for pick-and-place robot grippers used in critical infrastructure. This research involved the creation of composite materials with different nanoparticle concentrations, followed by extensive testing to assess the mechanical properties of the materials, such as strength, stiffness and durability.

Design/methodology/approach

The composites comprised bidirectional interply inclined carbon fibers (C), S-glass fibers (SG), E-glass (EG), an epoxy matrix and silica nanoparticles (SNiPs). During construction, the composite materials must be carefully layered using quasi-static sequence techniques (45°C1/45°SG2/45°EG2/45°C1/45°EG2/45°SG2/45°C1) to obtain the epoxy matrix reinforcement and bonding using 0, 2, 4 and 6 wt. % of silica nanoparticles.

Findings

According to various test findings, the 4 wt. % of SNiPs added to polymer plates exhibits the maximum strength outcomes. The average results of the tensile and flexural tests for the polymer composite plates with 4 wt. % addition SNiPs were 127.103 MPa and 223.145 MPa, respectively. The average results of the tensile and flexural tests for the plates with 0 wt.% SNiPs were 115.457 MPa and 207.316 MPa, respectively.

Originality/value

The authors hereby attest that the research paper they have submitted is the result of their own independent and unique labor. All of the sources from which the thoughts and passages were derived have been properly credited. The work has not been submitted for publication anywhere and is devoid of any instances of plagiarism.

Highlights

 

  1. The study enhances the engineering materials for innovative applications.

  2. The study explores the mechanical behavior of carbon/S-glass/E-glass fiber composites.

  3. Silica nanoparticles were enhancing mechanical characteristics of the composite structure.

The study enhances the engineering materials for innovative applications.

The study explores the mechanical behavior of carbon/S-glass/E-glass fiber composites.

Silica nanoparticles were enhancing mechanical characteristics of the composite structure.

Details

International Journal of Structural Integrity, vol. 14 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

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