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Article
Publication date: 25 April 2022

Yan Wang, Peng Lv, Yan Liu and Xin Zhou

The purpose of this paper is to provide theoretical guidance and an experimental basis for a smart anti-corrosion coating of halloysite nanocontainers loaded with benzotriazole…

Abstract

Purpose

The purpose of this paper is to provide theoretical guidance and an experimental basis for a smart anti-corrosion coating of halloysite nanocontainers loaded with benzotriazole (BTA) inhibitors on copper in a marine corrosion environment.

Design/methodology/approach

In the present study, the smart anti-corrosion coatings of halloysite nanocontainers loaded inhibitors on copper were synthesized by adding BTA inside the halloysite nanocontainers. Then, the halloysite carrier’s surface topography and composition in the halloysite were observed using scanning electron microscopy. After the successful synthesis of the coating, the inhibitor’s physical and chemical properties, as well as the mass change in halloysite, were evaluated in terms of temperature fluctuation and time using thermal gravity analysis (TGA). Finally, electrochemical impedance spectroscopy was used to check the pH selectivity for the self-releasing of BTA out of the nanocontainers.

Findings

The results indicate that the efficiency of the nanotubes was enhanced by calcination at high temperatures. The thermal gravity analysis by TGA shows that halloysite nanoparticles store inhibitors BTA and there are approximately 37.39 Wt.% BTA loaded in each nanocontainer. The release of the preloaded BTA from the halloysite nanocontainers is pH 7 in a 3.5% NaCl solution.

Originality/value

The development of a new environmentally safe coating for corrosion protection of metallic surfaces has attracted great interest in material science over the past few years. At present, halloysite nanotubes (HNTs) have become a research hotspot internationally and are widely used in nanocomposites, catalysis, nanofiltration, drug sustained-release and other fields. However, the application of HNT is limited by its modification methods. As the carrier of metal nanocorrosion inhibitor in the Marine corrosive environment, the modification research of HNT still needs to be further studied and improved so as to expand the practical application of HNT in the Marine corrosive environment. In this paper, the modification of HNTs was investigated and observed. Four different modification schemes were used to observe and compare the structural properties of the nanotubes under different conditions so as to provide a theoretical basis for the further loading of HNTs as corrosion inhibitors.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 30 May 2023

Qiang Wang, Hongliang Zhang, Da Quan Zhang, Hongai Zheng and Lixin Gao

The purpose of this paper is to study the effect of vapor assembly sequence and assembly temperature on the corrosion protection of the complex silane films Al alloy. The…

Abstract

Purpose

The purpose of this paper is to study the effect of vapor assembly sequence and assembly temperature on the corrosion protection of the complex silane films Al alloy. The performance and application range of silane films are enhanced.

Design/methodology/approach

The complex silane films were successfully prepared on the surface of aluminum alloy using via vapor phase assembly of 1,2,3-benzotriazole (BTA) and dodecyltrimethoxysilanes (DTMS). The protection of the assembly films against corrosion of Al alloy is investigated by the electrochemical measurements and the alkaline solution accelerated corrosion test. Thickness and hydrophobicity of the complex films are studied using ellipsometric spectroscopy and contact angle tests.

Findings

It shows that the anti-corrosion ability of the complex films is overall superior to that of the single-component assembled films. DTMS-BTA films have larger thickness and best anti-corrosion ability. The alkyl chains in DTMS have better compatibility with BTA molecules. The rigid BTA molecule can permeate into the long alkyl chain of DTMS as fillers and improve the barrier properties of the complex films.

Originality/value

In this paper, a green and efficient method of vapor phase assembly is proposed to rust prevention during manufacture of Al alloy workpiece.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 April 2020

Yuhua Dong, Chundong Geng, Xiang Wang and Qiong Zhou

This paper aims to investigate effect of porous polystyrene microspheres encapsulated inhibitor on the protection performance of epoxy resin coating.

Abstract

Purpose

This paper aims to investigate effect of porous polystyrene microspheres encapsulated inhibitor on the protection performance of epoxy resin coating.

Design/methodology/approach

Porous polystyrene (PS) microspheres were synthesized by soap-free emulsion polymerization. The morphology of microspheres was observed by scanning electron microscopy and transmission electron microscopy. Corrosion inhibitor benzotriazole was encapsulated into porous PS microspheres. The protection performance of epoxy resin coating with different contents of PS microspheres was tested by polarization curve.

Findings

The findings of electrochemical impedance spectroscopy and scanning vibrating electrode technique showed that addition of corrosion inhibitor to porous PS microspheres further improved the protection performance of the coatings.

Practical implications

Porous PS microspheres could be used as nanocontainer to encapsulate corrosion inhibitor.

Originality/value

Addition of porous PS microspheres with corrosion inhibitor improved the protection performance of the coatings.

Details

Pigment & Resin Technology, vol. 49 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 14 December 2023

Yajun Chen, Zehuan Sui and Juan Du

This paper aims to focus on the research progress of intelligent self-healing anti-corrosion coatings in the aviation field in the past few years. The paper provides certain…

Abstract

Purpose

This paper aims to focus on the research progress of intelligent self-healing anti-corrosion coatings in the aviation field in the past few years. The paper provides certain literature review supports and development direction suggestions for future research on intelligent self-healing coatings in aviation.

Design/methodology/approach

This mini-review uses a systematic literature review process to provide a comprehensive and up-to-date review of intelligent self-healing anti-corrosion coatings that have been researched and applied in the field of aviation in recent years. In total, 64 articles published in journals in this field in the last few years were analysed in this paper.

Findings

The authors conclude that the incorporation of multiple external stimulus-response mechanisms makes the coatings smarter in addition to their original self-healing corrosion protection function. In the future, further research is still needed in the research and development of new coating materials, the synergistic release of multiple self-healing mechanisms, coating preparation technology and corrosion monitoring technology.

Originality/value

To the best of the authors’ knowledge, this is one of the few systematic literature reviews on intelligent self-healing anti-corrosion coatings in aviation. The authors provide a comprehensive overview of the topical issues of such coatings and present their views and opinions by discussing the opportunities and challenges that self-healing coatings will face in future development.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 3 May 2016

Zhiwei Li

The purpose of this paper is to seek a surfactant or template-free, simple and green method to fabricate NiO nanobelts and to find an effective technique to detect the ethanol…

Abstract

Purpose

The purpose of this paper is to seek a surfactant or template-free, simple and green method to fabricate NiO nanobelts and to find an effective technique to detect the ethanol vapor at room temperature.

Design/methodology/approach

NiO nanobelts with high aspect ratio and dispersive distribution have been synthesized by a template-free hydrothermal reaction at 160°C for 12 h. The products are studied by X-ray diffraction (XRD), energy dispersive spectroscopY, scanning electron microscopy, atomic force microscopy, high-resolution transmission electron microscopy, selective area electron diffractio and X-ray photoelectron spectroscopy. In particular, the room-temperature ethanol sensitivity of NiO nanobelts is investigated by the surface photo voltage (SPV) technique.

Findings

The prepared NiO nanobelts is single crystalline bunsenite structure with the length of approximately 10 μm and the diameter of approximately 30 nm. The atomic ratio of “Ni” to “O” is 0.92:1. When the concentration of ethanol vapor reaches 100 ppm, the sensitivity of NiO nanobelts is 7, which can meet the commercial demanding of ethanol gas sensor.

Originality/value

The NiO nanobelts can be obtained by a template-free, simple and green hydrothermal reaction at 160°C for 12 h. The NiO nanobelts-based gas sensor is a promising candidate for the application in ethanol monitoring at room temperature by SPV technique.

Details

Microelectronics International, vol. 33 no. 2
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 25 April 2024

Saadet Güler, Ahmet Yavaş, Berk Özler and Ahmet Çagri Kilinç

Three-dimensional (3D) printing is popular for many applications including the production of photocatalysts. This paper aims to focus on developing of 3D-printed…

Abstract

Purpose

Three-dimensional (3D) printing is popular for many applications including the production of photocatalysts. This paper aims to focus on developing of 3D-printed photocatalyst-nano composite lattice structure. Digital light processing (DLP) 3D printing of photocatalyst composites was performed using photosensitive resin mixed with 0.5% Wt. of TiO2 powder and varying amounts (0.025% Wt. to 0.2% Wt.) of graphene nanoplatelet powder. The photocatalytic efficiency of DLP 3D-printed photocatalyst TiO2 composite was investigated, and the effects of nano graphite powder incorporation on the photocatalytic activity, thermal and mechanical properties were investigated.

Design/methodology/approach

Methods involve 3D computer-aided design modeling, printing parameters and comprehensive characterization techniques such as structural equation modeling, X-ray diffraction, thermogravimetric analysis, Fourier-transform infrared (FTIR) and mechanical testing.

Findings

Results highlight successful dispersion and characteristics of TiO2 and graphene nanoplatelet (GNP) powders, intricate designs of 3D-printed lattice structures, and the influence of GNPs on thermal behavior and mechanical properties.

Originality/value

The study suggests applicability in wastewater treatment and environmental remediation, showcasing the adaptability of 3 D printing in designing effective photocatalysts. Future research should focus on practical applications and the long-term durability of these 3D-printed composites.

Graphical abstract

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

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