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The purpose of this paper is to provide theoretical guidance and an experimental basis for a smart anti-corrosion coating of halloysite nanocontainers loaded with benzotriazole (BTA) inhibitors on copper in a marine corrosion environment.

In the present study, the smart anti-corrosion coatings of halloysite nanocontainers loaded inhibitors on copper were synthesized by adding BTA inside the halloysite nanocontainers. Then, the halloysite carrier’s surface topography and composition in the halloysite were observed using scanning electron microscopy. After the successful synthesis of the coating, the inhibitor’s physical and chemical properties, as well as the mass change in halloysite, were evaluated in terms of temperature fluctuation and time using thermal gravity analysis (TGA). Finally, electrochemical impedance spectroscopy was used to check the pH selectivity for the self-releasing of BTA out of the nanocontainers.

The results indicate that the efficiency of the nanotubes was enhanced by calcination at high temperatures. The thermal gravity analysis by TGA shows that halloysite nanoparticles store inhibitors BTA and there are approximately 37.39 Wt.% BTA loaded in each nanocontainer. The release of the preloaded BTA from the halloysite nanocontainers is pH 7 in a 3.5% NaCl solution.

The development of a new environmentally safe coating for corrosion protection of metallic surfaces has attracted great interest in material science over the past few years. At present, halloysite nanotubes (HNTs) have become a research hotspot internationally and are widely used in nanocomposites, catalysis, nanofiltration, drug sustained-release and other fields. However, the application of HNT is limited by its modification methods. As the carrier of metal nanocorrosion inhibitor in the Marine corrosive environment, the modification research of HNT still needs to be further studied and improved so as to expand the practical application of HNT in the Marine corrosive environment. In this paper, the modification of HNTs was investigated and observed. Four different modification schemes were used to observe and compare the structural properties of the nanotubes under different conditions so as to provide a theoretical basis for the further loading of HNTs as corrosion inhibitors.

This paper aims to propose using polylactic acid (PLA) as an alternative to nanocomposites in additive manufacturing processes in fusion deposition modelling (FDM) systems and describe its thermal and rheological conditions with multi-wall carbon nanotube (PLA/MWCNT) and halloysite nanotube (PLA/HNT) composites for possible applications in additive manufacturing processes.

PLA/MWCNTs and PLA/HNTs were obtained through fusion in a co-rotating twin-screw extruder. PLA was mixed with different percentages of MWCNTs and HNTs at concentrations of 0.5 Wt.%, 0.75 Wt.% and 1 Wt.%. Differential scanning calorimetry (DSC) and capillary rheometry were used to characterise these products, together with an analysis of the melt flow index (MFI).

The DSC data revealed that the nanocomposites had a glass transition temperature T_g = 65 ± 2°C and a melting temperature T_m = 169 ± 1°C. The crystallisation temperature of PLA/MWCNTs and PLA/HNTs was between 107 ± 2°C and 129°C, respectively. The viscosity data of PLA/MWCNTs and PLA/HNTs obtained by capillary rheometry indicated that the viscosity of the materials is the same as that of neat PLA. These results were confirmed by the higher fluidity index in the MFI analysis.

This paper presents an alternative for the applications of nanocomposites in additive manufacturing processes in FDM systems.

This paper aims to describe the influence of maleinized linseed oil (MLO), when used as a lubricant, on the thermal and rheological properties of PLA/MWCNTs (polylactic acid/multi-walled carbon nanotubes) and PLA/HNT (halloysite nanotubes) nanocomposites, as a reference for application in 3D printing processes.

Nanocomposites were obtained by melting in a twin-screw extruder, mixing PLA with MWCNTs and HNTs in different percentages of 0.5, 0.75 and 1 Wt.% for subsequent mixing by the same process with 5 phr MLO, for application in additive manufacturing, as analyzed by means of differential scanning calorimetry (DSC), capillary rheometry, melt flow rate (MFL) and field emission scanning electron microscopy (FESEM).

The results obtained for thermal characterization by using DSC indicate the non-variation of glass transition temperature Tg = 62 ± 2°C and a melting temperature (Tm) around 170°C. Crystallization temperature dropped by approximately 12°C, which should be kept in mind during the transformation processes. The values obtained by capillary rheometry indicate that the material’s viscosity is reduced by the influence of the MLO plasticizer’s lubricant effect on the PLA’s molecular structure. The melt flow index values confirm a rise of approximately 46% in the flow index and back up the capillary rheometry results. The values obtained were as follows: PLA/0.5 Wt.% MWCNT/MLO 5 phr 54.07, PLA/0.75 Wt.% MWCNT/MLO 5 phr 53.46, PLA/1 Wt.% MWCNT/MLO 5 phr 51.84y PLA/0.5 Wt.% HNT/MLO 5 phr 61.8, PLA/0.75 Wt.% HNT/MLO 5 phr 68.3 and PLA/1 Wt.% HNT/MLO 5 phr 71.2 g/10 min. Apart from the nanocharge distribution, the information obtained from the FESEM shows the existence of a cluster, which could have been avoided by more energetic stirring during the nanocompound manufacturing process.

This paper presents an analysis of the insertion of plasticizer in nanocomposites for the application in additive manufacturing processes in fusion deposition modelling (FDM) system.

This is a novel original research work.

The purpose of this paper is to prepare a multifunctional nanocomposite that is slow-release and resistant to seawater corrosion and biofouling corrosion and to explore the synergistic effect between the two corrosion inhibitors.

The morphology, structure and release properties of CAP@HNTs, BTA@HNTs and CAP/BTA@HNTs were investigated by scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy, specific surface area analysis and UV spectrophotometry. The corrosion resistance and antimicrobial properties were investigated by electrochemical measurements and bioinhibition rate tests, and the synergistic effect between the two corrosion inhibitors was explored by X-ray photoelectron spectroscopy.

The CAP/BTA@HNTs are responsive to acidic environments and have significantly improved antibacterial and corrosion resistance compared with CAP@HNTs and BTA@HNTs. CAP and BTA have a positive synergistic effect on anticorrosion and antifouling.

Two types of inhibitors, anticorrosion and antifouling, were loaded into the same nanocontainer to prepare a slow-releasable and multifunctional nanocomposite with higher resistance to seawater corrosion and biocorrosion and to explore the synergistic effect of CAP and BTA on corrosion resistance.

The purpose of this paper was to study the corrosion resistance of AA2024 alloy using surfactant-modified halloysite nanocapsules capable of holding benzotriazole (BTA) as the corrosion inhibitor and discharging it into the solution.

The effect of surfactant shells was studied by surfactant-modified halloysite nanotubes fabricated through assembly of two types of cationic surfactants. The zeta potential and size distribution measurements were performed using a Zetasizer Nano. The concentration of BTA during release into the solution was detected by using a UV–vis spectrophotometer. The anti-corrosion activity of nanocapsules as free agents with respect to the AA2024 alloy was investigated using the potentiodynamic scan (PDS) method. An epoxy resin doped with nanocapsules was used as an anti-corrosion coating deposited on the AA2024 alloy. The corrosion protection performance of coatings was studied by using the electrochemical impedance spectroscopy (EIS) method.

The results indicate that the release of the inhibitor from nanocapsules depends on the surfactant shell components. The PDS results confirmed the feasibility of developing “smart” corrosion protection by inhibitor-loaded nanocapsules. The results of EIS measurements showed that the coating with the nanocapsules exhibited enhanced corrosion protection in comparison with the undoped coating.

The findings of this paper indicate that surfactant-modified halloysite nanocapsules can be added to epoxy resin coatings to improve their corrosion protective properties for the AA2024 alloy.

The purpose of this paper is to study the effect of the nano tube fillers on the corrosion protection properties of the self-curing epoxy (SEP) coatings.

The self-curing epoxy (SEP) resin was synthesized via a reaction between diisopropoxy-bis ethylacetoacetato titanate and the epoxy resin. Halloysite nanotubes (HNTs) was surface modified by grafting (3-glycidoxypropyl) trimethoxysilane to obtain modified HNTs (mHNTs). The HNTs and mHNTs are used as nano tube fillers for the SEP coating. The thermal stability of the coatings was assessed via thermo-gravimetric analysis. The field-emission scanning electron microscopy (SEM) was conducted to analyze the surfaces and cross sections of the coatings. The anticorrosive efficiencies of the coatings were investigated by electrochemical measurements and a neutral salt spray test.

The results demonstrated that the additions of HNTs and mHNTs have little effect on the thermal degradation temperature of the SEP coating. However, the addition of the nanotubes reduced the corrosion resistance of the SEP coating.

The SEP coating itself showed excellent corrosion resistance without any reinforcement particles and is hence promising for application in the heavy-duty anticorrosion field of heat exchangers.

The purpose of this paper is to prepare a dual-encapsulated halloysite nano-container to release the capsuled inhibitor as an additive for corrosion protection of epoxy coating.

Halloysite nano-containers (HNT) were prepared by simultaneously implanting inhibitor benzotriazole (BTA) into the inside and outside of the halloysite using reduced pressure and layer-by-layer (LBL) assembly, respectively. The microstructure and morphology of treated HNT were investigated using Fourier transform infrared spectroscopy and transmission electron microscopy. In addition, the anti-corrosion behaviors of the composite polyepoxy coating with inhibitor-loaded nano-containers BTA@HNT-2 were investigated using the electrochemical impedance spectroscopy and neutral salt spray test.

Test results showed that the LBL assembly structure of the halloysite nano-container makes the BTA@HNT-2 nano-container be controlled and sustained to release BTA, relying on the pH. Very importantly, the obtained nano-container is also responsive to temperature, owing to the thermosensitivity polyelectrolyte out-shell of the HNT. The result showed R_ct of the composite polyepoxy coating can be sufficient to maintain higher than 8.510E+7 Ω·cm² over 72 h of immersion test. Moreover, the artificial induced defects on the coating surface were sufficiently inhibited in the presence of BTA@HNT-2 nano-container in the polyepoxy coating.

Use of the BTA@HNT-2 as corrosion inhibitor nano-container, with good anti-corrosion property and dual-responsive to pH and temperature, offers a significant rout to prepare smart anti-corrosion coating for protecting metal substrate.

This paper aims to evaluate the dynamic viscosity and thermal conductivity of halloysite nanotubes (HNTs) suspended in SAE 5W40 using machine learning methods (MLMs).

A two-step method with surfactant was selected to prepare nanolubricants in concentrations of 0.025, 0.05, 0.1 and 0.5 wt%. Thermal conductivity and dynamic viscosity of nanofluids were ascertained over the temperature range of 25–70 °C, with an increment step of 5 °C, using a KD2-Pro analyser device and a digital viscometer MRC VIS-8. Additionally, four different MLMs, including Gaussian process regression (GPR), artificial neural network (ANN), support vector machine (SVM) and decision tree (DT), were used for predicting dynamic viscosity and thermal conductivity by using nanoparticle concentration and temperature as input parameters.

According to the achieved results, the dynamic viscosity and thermal conductivity of nanolubricants mostly increased with the rise of nanoparticle concentration in the base oil. All the proposed models, especially GPR with root mean square error mean values of 0.0047 for dynamic viscosity and 0.0016 for thermal conductivity, basically showed superior ability and stability to estimate the viscosity and thermal conductivity of nanolubricants.

The results of this paper could contribute to optimising the cost and time required for modelling the thermophysical properties of lubricants.

To the best of the author’s knowledge, in this available literature, there is no paper dealing with experimental study and prediction of dynamic viscosity and thermal conductivity of HNTs-based nanolubricant using GPR, ANN, SVM and DT.

The purpose of this paper was to prepare a ternary hierarchical rough particle to accelerate the anti-corrosive design for coastal concrete infrastructures.

A kind of micro-nano hydrophobic ternary microparticles was fabricated from SiO₂/halloysite nanotubes (HNTs) and recycled concrete powders (RCPs), which was then mixed with sodium silicate and silane to form an inorganic slurry. The slurry was further sprayed on the concrete surface to construct a superhydrophobic coating (SHC). Transmission electron microscopy and energy-dispersive X-ray spectroscopy mappings demonstrate that the nano-sized SiO₂ has been grafted on the sub-micron HNTs and then further adhered to the surface of micro-sized RCP, forming a kind of superhydrophobic particles (SiO₂/HNTs@RCP) featured of abundant micro-nano hierarchical structures.

The SHC surface presents excellent superhydrophobicity with the water contact angle >156°. Electrochemical tests indicate that the corrosion rate of mild steel rebar in coated concrete reduces three-order magnitudes relative to the uncoated one in 3.5% NaCl solution. Water uptake and chloride ion (Cl^-) diffusion tests show that the SHC exhibits high H₂O and Cl^- ions barrier properties thanks to the pore-sealing and water-repellence properties of SiO₂/HNTs@RCP particles. Furthermore, the SHC possesses considerable mechanical durability and outstanding self-cleaning ability.

SHC inhibits water uptake, Cl^- diffusion and rebar corrosion of concrete, which will promote the sustainable application of concrete waste in anti-corrosive concrete projects.

Polyaniline (PANI) has garnered attention for its potential applications in anticorrosion fields because of its unique properties. Satisfactory outcomes have been achieved when using PANI as a functional filler in organic coatings. More recently, research has extensively explored PANI-based organic coatings with self-healing properties. The purpose of this paper is to provide a summary of the active agents, methods and mechanisms involved in the self-healing of organic coatings.

This study uses specific doped acids and metal corrosion inhibitors as active and self-healing agents to modify PANI using the methods of oxidation polymerization, template synthesis, nanosheet carrier and nanocontainer loading methods. The anticorrosion performance of the coatings is evaluated using EIS, LEIS and salt spray tests.

Specific doped acids and metal corrosion inhibitors are used as active agents to modify PANI and confer self-healing properties to the coatings. The coatings’ active protection mechanism encompasses PANI’s own passivation ability, the adsorption of active agents and the creation of insoluble compounds or complexes.

This paper summarizes the active agents used to modify PANI, the procedures used for modification and the self-healing mechanism of the composite coatings. It also proposes future directions for developing PANI organic coatings with self-healing capabilities. The summaries and proposals presented may facilitate large-scale production of the PANI organic coatings, which exhibit outstanding anticorrosion competence and self-healing properties.