Search results
1 – 10 of over 1000Amer F Rafique, Qasim Zeeshan, Ali Kamran and Liang Guozhu
The paper aims to extend the knowledge base for design and optimization of Star grain which is well known for its simplicity, reliability and efficiency. Star grain configuration…
Abstract
Purpose
The paper aims to extend the knowledge base for design and optimization of Star grain which is well known for its simplicity, reliability and efficiency. Star grain configuration is considered to be among the extensively used configurations for the past 60 years. The unexplored areas of treatment of ballistic constraints, non-neutral trace and freedom from use of generalized design equations and sensitivity analysis of optimum design point are treated in detail to bridge the gap. The foremost purpose is to expand the design domain by considering entire convex Star family under both neutral and non-neutral conditions.
Design/methodology/approach
This research effort optimizes Star grain configuration for use in Solid Rocket Motors with ballistic objective function (effective total impulse) and parametric modelling of the entire convex Star grain family using solid modelling module. Internal ballistics calculations are performed using equilibrium pressure method. Optimization process consists of Latinized hypercube generated initial population and Swarm Intelligence optimizer’s ability to search design space. Candidate solutions are passed to solid modelling module to simulate the burning process. Optimal design points, critical geometrical and important ballistic parameters (throat diameter, burn rate, characteristic velocity and propellant density) are then tested for sensitivities through Monte Carlo simulation.
Findings
The proposed approach takes the design of Star grain configuration to a new level with introduction of parametric modelling and sensitivity analysis, thus, offering practical optimum design points for use in various mission scenarios. The proposed design and optimization process provides essential data sets which can be useful prior to the production of large number of solid rocket motors. Results also advocate the adequacy of design from engineering perspective and practicality.
Research limitations/implications
Results showed that few design parameters are sensitive to uncertainties. These uncertainties can be investigated in future by a robust design method.
Practical implications
Monte Carlo simulation can prove to be vital considering the production of a large number of motor units and enlightens the necessity to obtain statistical data during manufacturing.
Originality/value
This paper fulfils long-sought requirement on getting free from use of generalized set of equations for commonly used Star grain configurations.
Details
Keywords
Muhammad Aamir Raza and Wang Liang
During any design phase, the associated process variations and uncertainties can cause the design to deviate from its expected performance. The purpose of this paper is to propose…
Abstract
Purpose
During any design phase, the associated process variations and uncertainties can cause the design to deviate from its expected performance. The purpose of this paper is to propose a robust design optimization (RDO) strategy for the 3D grain design of a dual thrust solid rocket motor (DTRM) under uncertainties in design parameters.
Design/methodology/approach
The methodology consists of design of 3D complex grain geometry and hybrid optimization approach through genetic algorithm, globally and simulated annealing, locally considering the uncertainties in design parameters. The robustness of optimized data is measured for a worst case parameter deviation using sensitivity analysis through stochastic Monte Carlo simulation considering variance of design parameters mean.
Findings
The important achievement that can be associated with this methodology is its ability also to evaluate and optimize the propulsion system performance in a complex scenario of intricate 3D geometry under uncertainty. The study shows the objective function to maximize the average thrust in dual levels could be achieved by the proposed optimization technique while satisfying constraints conditions. Also, this technique proved to be a great help in reducing the design space for optimization and increasing the computational quality.
Originality/value
This is the first paper to address the dual thrust solid rocket motor grain design under uncertainties using robust design and hybrid optimization approach.
Details
Keywords
The capability to predict and evaluate the motor pressure during each phase by means of a numerical analysis can significantly increase the efficiency of the preliminary design…
Abstract
Purpose
The capability to predict and evaluate the motor pressure during each phase by means of a numerical analysis can significantly increase the efficiency of the preliminary design process with a reduction of both the motor development and operational costs. This paper aims to perform numerical simulation to analyze the ignition transient in solid rocket motor by solving Euler equation coupled with some semi-empirical correlations. These relations take into account the main phenomena affecting the ignition transient. Coupling relationships include the heat transfer of the gas to the propellant and erosive burning rate relationship.
Design/methodology/approach
The current research effort divides motor into series of control volumes along the port axis, and the variation of port area, burning surface and burning rate along the port are taken into account. A set of governing equations are then solved using explicit, time-dependent, predictor-corrector finite difference method. The numerical model helps to capture and embed shock wave associated with igniter flow within the solution. Second-order artificial viscosity dampens out the numerical oscillations due to sharp gradient within the flow field. The developed computer code predicts the start-up characteristics of motor. The study also provides comparison of simulation results with in-house experimental motor.
Findings
Simulations are performed with and without erosive burning to demonstrate that the flow model is a good physical approximation of motor. Numerical results calculated by this model without erosive burning are not in good agreement with experimental results. This minor discrepancy has motivated the inclusion of erosive burning in numerical model. The simulated results are then compared with the experimental data for head-end and rear-end pressure. The agreement between simulation and experiment is remarkable. In summary, major finding of this study is that unsteady quasi-one-dimensional gas dynamic model can capture the flow field in the motor during ignition transient effectively.
Research limitations/implications
Unsteady quasi-one-dimensional gas dynamic model can capture the flow field in the motor during ignition transient effectively. However, in systems where two- and three-dimensional effects are pre-dominant, one would require to develop a more elaborate, multi-dimensional model which will allow for further understanding of the flow behavior and eventually lead to modeling of rocket motors with more complex geometries.
Practical implications
The close agreement between experimental and simulation results can be considered as forced to some degree, because the general mathematical model of erosive burning contains a free variable erosive burning exponent. However, in future, this variable can be established a priori by erosive burning tests.
Originality/value
The solid propellant ignition process consists of series of rapid events and must be completed in a fraction of a second. An understanding of the dynamics of ignition has become increasingly vital with the development of larger and more sophisticated solid propellant rocket motors. This research effort provides the simulation framework to predict and evaluate the motor pressure during each phase by means of a numerical analysis, thus significantly increasing the efficiency of the preliminary design process with a reduction of both the motor development and operational costs.
Details
Keywords
Saravanan G., Shanmugam S. and Veerappan A.R.
This paper aims to determine the regression rate using wax fuels for three different grain configurations and find a suitable grain port design for hybrid rocket application.
Abstract
Purpose
This paper aims to determine the regression rate using wax fuels for three different grain configurations and find a suitable grain port design for hybrid rocket application.
Design/methodology/approach
The design methodology of this work includes different grain port designs and subsequent selection of solid fuels for a suitable hybrid rocket application. A square, a cylindrical and a five-point star grained were designed and prepared using paraffin and beeswax fuels. They were tested in a laboratory-scale rocket with gaseous oxygen to study the effectiveness of solid fuels on these grain structures. The regression rate by static fire testing of these wax fuels was analyzed.
Findings
Beeswax performance is better than that of paraffin wax fuel for all three designs, and the five-slotted star fuel port grain attained the best performance. Beeswax fuel attained an average regression rate ≈of 1.35 mm/s as a function of oxidizer mass flux Gox ≈ 111.8 kg/m2 s and for paraffin wax 1.199 mm/s at Gox ≈ 121 kg/m2 s with gaseous oxygen. The local regression rates of fuels increased in the range of 0.93–1.194 mm/s at oxidizer mass flux range of 98–131 kg/m2 s for cylindrical grain, 0.99–1.21 mm/s at oxidizer mass flux range of 96–129 kg/m2s for square grain and 1.12–1.35 mm/s at oxidizer mass flux range of 91–126 kg/m2 s for a star grain. A complete set of the regression rate formulas is obtained for all three-grain designs as a function of oxidizer flux rate.
Research limitations/implications
The experiment has been performed for a lower chamber pressure up to 10 bar.
Originality/value
Different grain configurations were designed according to the required dimension of the combustion chamber, injector and exhaust nozzle of the design of a lab-scale hybrid rocket, and input parameters were selected and analyzed.
Details
Keywords
Since the start of the twenty‐first century China has stepped into a new stage of harmonious urban‐rural development. Based on the brief review of policy changes since the new…
Abstract
Purpose
Since the start of the twenty‐first century China has stepped into a new stage of harmonious urban‐rural development. Based on the brief review of policy changes since the new century, the purpose of this paper is to figure out the comprehensive policy framework, and analyze its background and reasons.
Design/methodology/approach
First, this paper offers a brief review of China's rural reform with focus on the policy framework and changes since the reform of rural tax and fee system in 2000. Next, the paper focuses on food security to discuss grain price increase and China's grain imports, then the current problems facing China's agricultural and rural development are discussed and countermeasures provided.
Findings
The paper finds that several policies have been implemented toward the coordination between urban and rural areas and toward the integration of urban and rural development. However, China's grain production is still facing big challenges, both from the increasing demand and the resource constraint. Therefore, food security should be given priority in future. China's current rural reform and development is also facing the problems such as slow growth of farmer's income, the impacts of migrant rural labourer on economy and society and the outflow of rural resources.
Originality/value
This paper reviews systematically major policies of China's agriculture and rural development, and analyzes the characteristics of and reasons for China's grain price increase. Meanwhile, the constraint of resources, especially land and water, is also studied in detail. The paper's analysis can provide important advice for future policy making.
Details
Keywords
Qasim Zeeshan, Amer Farhan Rafique, Ali Kamran, Muhammad Ishaq Khan and Abdul Waheed
The capability to predict and evaluate various configurations’ performance during the conceptual design phase using multidisciplinary design analysis and optimization can…
Abstract
Purpose
The capability to predict and evaluate various configurations’ performance during the conceptual design phase using multidisciplinary design analysis and optimization can significantly increase the preliminary design process’s efficiency and reduce design and development costs. This research paper aims to perform multidisciplinary design and optimization for an expendable microsatellite launch vehicle (MSLV) comprising three solid-propellant stages, capable of delivering micro-payloads in the low earth orbit. The methodology’s primary purpose is to increase the conceptual and preliminary design process’s efficiency by reducing both the design and development costs.
Design/methodology/approach
Multidiscipline feasible architecture is applied for the multidisciplinary design and optimization of an expendable MSLV at the conceptual level to accommodate interdisciplinary interactions during the optimization process. The multidisciplinary design and optimization framework developed and implemented in this research effort encompasses coupled analysis disciplines of vehicle geometry, mass calculations, aerodynamics, propulsion and trajectory. Nineteen design variables were selected to optimize expendable MSLV to launch a 100 kg satellite at an altitude of 600 km in the low earth orbit. Modern heuristic optimization methods such as genetic algorithm (GA), particle swarm optimization (PSO) and SA are applied and compared to obtain the optimal configurations. The initial population is created by passing the upper and lower bounds of design variables to the optimizer. The optimizer then searches for the best possible combination of design variables to obtain the objective function while satisfying the constraints.
Findings
All of the applied heuristic methods were able to optimize the design problem. Optimized design variables from these methods lie within the lower and upper bounds. This research successfully achieves the desired altitude and final injection velocity while satisfying all the constraints. In this research effort, multiple runs of heuristic algorithms reduce the fundamental stochastic error.
Research limitations/implications
The use of multiple heuristics optimization methods such as GA, PSO and SA in the conceptual design phase owing to the exclusivity of their search approach provides a unique opportunity for exploration of the feasible design space and helps in obtaining alternative configurations capable of meeting the mission objectives, which is not possible when using any of the single optimization algorithm.
Practical implications
The optimized configurations can be further used as baseline configurations in the microsatellite launch missions’ conceptual and preliminary design phases.
Originality/value
Satellite launch vehicle design and optimization is a complex multidisciplinary problem, and it is dealt with effectively in the multidisciplinary design and optimization domain. It integrates several interlinked disciplines and gives the optimum result that satisfies these disciplines’ requirements. This research effort provides the multidisciplinary design and optimization-based simulation framework to predict and evaluate various expendable satellite launch vehicle configurations’ performance. This framework significantly increases the conceptual and preliminary design process’s efficiency by reducing design and development costs.
Details
Keywords
The present stage of development of vehicles for space exploration corresponds to some degree to that of the aeroplane in 1905. The programme of the U.S. National Aeronautics and…
Abstract
The present stage of development of vehicles for space exploration corresponds to some degree to that of the aeroplane in 1905. The programme of the U.S. National Aeronautics and Space Administration in the fields of space science research, applications of Earth satellites, manned exploration of space, and vehicle development are reviewed. International co‐operation in space exploration is desirable, particularly as regards exchange of information, exchanges of scientists, co‐ordination of national programmes, and institution of co‐operative programmes.
K. Bukat, M. Kościelski, J. Sitek, M. Jakubowska and A. Młożniak
The purpose of this paper is to investigate the influence of silver nanoparticle additions on the wetting properties of Sn‐Ag‐Cu (SAC) solder paste. In this investigation, the…
Abstract
Purpose
The purpose of this paper is to investigate the influence of silver nanoparticle additions on the wetting properties of Sn‐Ag‐Cu (SAC) solder paste. In this investigation, the basic solder paste contained 85 wt.% of commercial Sn 96.5 Ag 3 Cu 0.5 powder (with the particle sizes in the range of 20‐38 μm) and 15 wt.% of self‐prepared middle activated rosin flux. To this paste was added 0.5, 1, 2 and 4 wt.% of self‐prepared silver nano‐powders of different grain sizes (from 9 to 138 nm). After the pastes had stabilized, their wetting properties were tested. The main goal of these investigations was to improve the wetting properties of SAC solder paste and to find correlations between the results of the wetting of solder paste with nanoparticles on the copper substrate with the microstructure of the solder joints.
Design/methodology/approach
The following methods were applied for the wetting solder paste investigation: spreading on the copper substrate, contact angle measurement on the copper and wetting on a FR‐4 laminate double sided with an 18‐μm thick copper foil. The investigations were performed at temperatures of 220, 230, 240 and 250°C. Cross‐sectioning was performed on the solder paste after reflow on the copper substrate. For the microstructural analysis of the “nano” modified solder joints obtained at 250°C, standard metallographic procedures were applied. Changes in the microstructure, the thickness of the inter‐metallic compounds (IMCs) and their chemical compositions were observed by means of scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS).
Findings
As expected, a higher silver nanoparticle addition to the SAC solder paste resulted in better wetting properties on copper. The results indicated the possibility of an improvement of the reflow soldering process by using SAC solder paste with silver nanoparticles and by lowering its soldering temperature. An improvement was also observed in the wettability with a decrease in the silver nanoparticle grain size. Also, the wettability proceeded at a lower temperature (20°C lower) than that for the SAC paste, without the nano‐additives. For the 4 per cent silver nanoparticle addition, Ag3Sn star‐like IMCs were also found, which grew with the lowering of the silver nanoparticle grain size.
Research limitations/implications
Further studies are necessary for confirmation of the practical application, especially of the mechanical properties, as well as the reliability properties of the solder joints, for the chosen solder paste with silver nanoparticles.
Practical implications
Taking into account the wetting data, the best results of the “nano” SAC solder pastes were obtained for the highest addition of the silver nanoparticles. It was found that the spreading on copper was higher and the contact angles were lower for the SAC solder paste with 4 per cent (by wt.) of 138‐nm grain size silver nanoparticles. A comparison of SAC solder pastes with a 4 per cent silver nanoparticle addition but of a different grain size (138‐9 nm), suggested a further improvement in wetting properties with lowering of the silver nanoparticle grain size. The results suggested the possibility of an improvement in the reflow soldering process by using SAC solder paste with silver nanoparticles and by lowering its soldering temperature.
Originality/value
Spreading, wetting and contact angle measurement methods were used for the wetting determination of the SAC solder paste with the silver nanoparticles on copper under the same temperature conditions. Also, the microstructure of the solder joints obtained at 250°C was determined with the use of SEM and EDS methods. The results obtained made it possible to draw conclusions regarding the correlation between the output of the wetting results and the amount and the grain size of the added silver nanoparticles, and also the microstructure and thickness of the IMCs of the “nano” solder joints.
Details
Keywords
Srinivasan Raghavan, Mui Ling Sharon Nai, Pan Wang, Wai Jack Sin, Tao Li and Jun Wei
The paper presents a wide range of post processing heat treatment cycles performed to Electron Beam Melted (EBM) Ti6Al4V alloy and establishes correlations of heat treat process…
Abstract
Purpose
The paper presents a wide range of post processing heat treatment cycles performed to Electron Beam Melted (EBM) Ti6Al4V alloy and establishes correlations of heat treat process to microstructure and mechanical property (microhardness). The research also identifies the optimal heat treatment to obtain the best microstructure and mechanical properties (hardness and tensile).
Design/methodology/approach
Rectangular bars fabricated using EBM was used to study the different heat treatment cycles. A variety of heat treatments from sub ß-transus, super ß-transus, near ß-transus and solution aircool plus ageing were designed. After the heat treatment process, the samples were analysed for, α lath width, prior ß grain size, microhardness and nanohardness. Tensile tests were done for the heat treated samples showing most refined α lath structure with uniform globular grains.
Findings
A clear correlation was observed between α lath width and the microhardness values. The solution aircooled plus aged samples exhibited the best refinement in α-ß morphology with uniform equiaxed grains. The tensile properties of the solution aircooled plus aged samples were comparable to that of the EBM printed samples and better than ASTMF1472 specifications.
Originality/value
There is hardly any prior work related to post processing heat treatment of EBM built Ti6Al4V other than HIP treatments. The variety of heat treatment cycles and its influence in microstructure and properties, studied in this research, gives a clear understanding on how to tailor final microstructures and select the optimal heat treatment process.
Details
Keywords
Yuquan Ni, Nannan Sun, Guixiang Zhu, Shujie Liu, Jun Liu and Guangneng Dong
This paper aims to study different morphology Cu6Sn5 effect on Babbitt alloy tribological properties.
Abstract
Purpose
This paper aims to study different morphology Cu6Sn5 effect on Babbitt alloy tribological properties.
Design/methodology/approach
Different morphology Cu6Sn5 of Babbitt was conducted by different cooling modes. Bare Babbitt was marked by Babbitt-0, Babbitt modified by first cooling mode (marked by Babbitt-1) and Babbitt modified by second cooling mode (marked by Babbitt-2). The microstructure and microhardness of specimens were tested. Then, tribological properties of Babbitt-0, Babbitt-1 and Babbitt-2 were performed by reciprocating mode under lubricated condition.
Findings
The results showed that shape Cu6Sn5 of Babbitt was changed from mixed needle and star-like shape to short rod-like or granular shape. The microhardness of Babbitt-1 was highest than that of Babbitt-0 and Babbitt-2. Compared with Babbitt-0 and Babbitt-2, tribological properties of Babbitt-1 were better under lubricated condition due to short rod-like and sparse distribution of Cu6Sn5. Moreover, the simulation result of strain and stress of Babbitt-1 was lowest than that of Babbitt-0 and Babbitt-2.
Originality/value
Different morphology (shape and distributed) of Cu6Sn5 was obtained by different cooling modes. Modulated different forms of Cu6Sn5 around SnSb was beneficial to improve Babbitt alloy tribological properties.
Details