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Article
Publication date: 6 June 2023

Yuquan Ni, Peng Guo, Chonggang Ren, Jicai Yin and Bingchuan Bian

The grain size and grain distribution mode have a significant impact on the tribological properties of Babbitt alloy. The purpose of this paper is to study the effect of…

Abstract

Purpose

The grain size and grain distribution mode have a significant impact on the tribological properties of Babbitt alloy. The purpose of this paper is to study the effect of differentiated SnSb grain size distribution on the improvement of tribological properties of Babbitt alloy.

Design/methodology/approach

Babbitt (marked by babbitt-cr), with a differentiated SnSb grain size distribution, was fabricated using a selective zone laser surface treatment. Bare Babbitt with coarse SnSb grain was marked as babbitt-c, and Babbitt with refined SnSb grain was marked as babbitt-r. The microstructure, microhardness and wettability of specimens were tested. The tribological properties of babbitt-c, babbitt-r and babbitt-cr were evaluated under dry and lubricated conditions.

Findings

The microstructure transforms from single coarse SnSb grain distribution or single refined SnSb grain distribution to differentiated SnSb grain size distribution, as a result of selective zone laser surface treatment. Among three specimens of microhardness, babbitt-cr showed the highest microhardness. The lipophilicity property of babbitt-cr was better compared to babbitt-c. A mixture of coarse and refined grain is beneficial to improve the tribological properties of Babbitt alloy under dry condition. Furthermore, compared with babbitt-c, the wear resistance of babbitt-cr was enhanced under lubricated condition. However, the anti-wear property of babbitt-cr was not significantly improved relative to babbitt-r with an increase in the loads.

Originality/value

The study demonstrates that modulated different grain size alternating distribution modes can improve the tribological properties of Babbitt alloy.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-09-2022-0259/

Details

Industrial Lubrication and Tribology, vol. 75 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 5 April 2022

Yuquan Ni, Nannan Sun, Guixiang Zhu, Shujie Liu, Jun Liu and Guangneng Dong

This paper aims to study different morphology Cu6Sn5 effect on Babbitt alloy tribological properties.

Abstract

Purpose

This paper aims to study different morphology Cu6Sn5 effect on Babbitt alloy tribological properties.

Design/methodology/approach

Different morphology Cu6Sn5 of Babbitt was conducted by different cooling modes. Bare Babbitt was marked by Babbitt-0, Babbitt modified by first cooling mode (marked by Babbitt-1) and Babbitt modified by second cooling mode (marked by Babbitt-2). The microstructure and microhardness of specimens were tested. Then, tribological properties of Babbitt-0, Babbitt-1 and Babbitt-2 were performed by reciprocating mode under lubricated condition.

Findings

The results showed that shape Cu6Sn5 of Babbitt was changed from mixed needle and star-like shape to short rod-like or granular shape. The microhardness of Babbitt-1 was highest than that of Babbitt-0 and Babbitt-2. Compared with Babbitt-0 and Babbitt-2, tribological properties of Babbitt-1 were better under lubricated condition due to short rod-like and sparse distribution of Cu6Sn5. Moreover, the simulation result of strain and stress of Babbitt-1 was lowest than that of Babbitt-0 and Babbitt-2.

Originality/value

Different morphology (shape and distributed) of Cu6Sn5 was obtained by different cooling modes. Modulated different forms of Cu6Sn5 around SnSb was beneficial to improve Babbitt alloy tribological properties.

Details

Industrial Lubrication and Tribology, vol. 74 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 15 October 2021

Liguo Qin, Hao Yang, Yuquan Ni and Guangneng Dong

This study aims to improve the tribological performance of Babbitt alloy under oil lubricant condition. Thus, the surface was treated into oleophobic state by modifying with low…

Abstract

Purpose

This study aims to improve the tribological performance of Babbitt alloy under oil lubricant condition. Thus, the surface was treated into oleophobic state by modifying with low surface energy fluorosilane (1H,1H,2H,2H-perfluorodecyltriethoxysilane). It is believed that the oleophobic surface offered excellent wear resistance of Babbitt-based tribo-pairs.

Design/methodology/approach

By modifying the Babbitt alloy with low surface energy fluorosilane and measuring the oil contact angle, the wetting behavior was evaluated. Using Pin on Disk tribometer, the tribological properties of bare Babbitt and modified Babbitt were quantified. The samples after the friction test were characterized by scanning electron microscope (SEM) and the anti-wear performance was evaluated under dry and oil lubrication conditions.

Findings

Results showed that oil contact angle of modified Babbitt was109° which was tripled compared to that of prime surface, which indicates the oleophobic behavior was greatly improved. Under dry conditions, the friction coefficient of the modified surface with different load conditions is slightly lower than that of the bare surface, while the friction coefficient of the modified surface under lubrication conditions is significantly decreased compared to that of the bare surface. Interestingly, under low load and high load, the wear rate of the modified Babbitt alloy surface is only 1/4 and 1/3 of that of the bare surface, respectively.

Originality/value

The work proposed an effective method to improve the Babbitt tribological performances and will lighten future ideas for the Babbitt alloy bearing with high wear resistance, which is beneficial to improve the service life of sliding bearings and has huge promotion and application value in the manufacture of sliding bearings.

Details

Industrial Lubrication and Tribology, vol. 74 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 29 October 2019

Yuquan Ni, Guangneng Dong, Qi Liu, Wei Wang and Yihong Li

Babbitt bush is easy to cause severe adhesive wear due to unexpected journal fall. This paper aims to improve wear resistance of Babbitt bush.

Abstract

Purpose

Babbitt bush is easy to cause severe adhesive wear due to unexpected journal fall. This paper aims to improve wear resistance of Babbitt bush.

Design/methodology/approach

A soft/hard hybrid surface mircoprofile of Babbitt alloy/steel was fabricated by a technology of laser texture combined with hot-pressing. The friction and wear performances of bare steel (steel-h), Babbitt bush on steel (steel-s) and Babbitt filled in dimples of steel (steel-hs) were conducted on a ball-on-disc tester under dry and lubricated conditions.

Findings

The results showed that wettability of steel-hs was enhanced by forming soft/hard hybrid surface. Compared with steel-s, the stability of friction coefficient curve of steel-hs was improved without increasing coefficient friction. The wear resistance of steel-hs was remarkably enhanced under dry and lubricated conditions.

Originality/value

The originality of this paper is as following: to improve the tribological properties and to prolong service life of steel-s, soft/hard hybrid surface of Babbitt filled in dimples of steel substrate was successfully fabricated by laser texturing combined with hot-pressing. This paper showed that the lipophilicity of steel-hs was best among those of steel-s and steel-h. Babbitt alloy as a soft filler on dimples of steel substrate improved anti-wear of steel-s remarkably. It provides a new way to fabricate Babbitt as bushing on steel substrate.

Details

Industrial Lubrication and Tribology, vol. 72 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 November 1955

Z.S. Michalewicz

Bearings and exhaust valves are components of vital importance to the engine of a motor‐car. They operate under conditions which favour corrosive attack, and the problem of…

Abstract

Bearings and exhaust valves are components of vital importance to the engine of a motor‐car. They operate under conditions which favour corrosive attack, and the problem of mitigating this attack is made more difficult, in the case of the bearings, by the tendency towards increasing engine power and, in the case of the exhaust valves, by the use of petrols containing tetra‐ethyl lead. Previous articles by Mr. Michalewicz in this series have appeared in CORROSION TECHNOLOGY in the issues of August 1954 (‘Corrosive Wear of Piston Rings and Cylinders’), November 1954 (‘The Cooling System’) and March 1955 (‘The Bodywork’).

Details

Anti-Corrosion Methods and Materials, vol. 2 no. 11
Type: Research Article
ISSN: 0003-5599

Article
Publication date: 13 November 2017

Seyed Mohammad Arab, Seyed Reza Hosseini Zeidabadi, Seyed Ahmad Jenabali Jahromi, Habib Daneshmanesh, Seyed Mojtaba Zebarjad and Kamal Janghorban

A self-lubricant surface composite including Al matrix and Babbitt alloy 11 reinforcement has been fabricated via friction stir processing (FSP).

Abstract

Purpose

A self-lubricant surface composite including Al matrix and Babbitt alloy 11 reinforcement has been fabricated via friction stir processing (FSP).

Design/methodology/approach

The optimum processing condition is estimated by statistical analysis of a L9 Taguchi design of experiment. The results of Taguchi analysis suggested four passes of FSP, traverse speed of 40 mm/min and rotational speeds of 1,250 rpm as the optimum parameters to achieve higher hardness and wear resistance.

Findings

The needle-shaped particles are fragmented into the finer particles after FSP. There is uniform distribution of precipitations after FSP. The microhardness of manufactured surface bearings has been increased. Finer particles, smaller grains and in situ formed intermetallic precipitations (AlSb) can be responsible for hardness enhancement. Wear resistance of base metal also has been remarkably enhanced after FSP.

Originality/value

The originality of this paper lies in the following: new self-lubricating surface composite; a tough and resistant to wear sheets; and using a solid-state method to fabricate a surface bearing.

Details

Industrial Lubrication and Tribology, vol. 69 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 August 1958

Read Larson

The use of either sulfur‐or phosphorus‐containing additives in lubricants had its beginning prior to 1920. However, it was not until the late 1930's that metal dithiophosphates…

Abstract

The use of either sulfur‐or phosphorus‐containing additives in lubricants had its beginning prior to 1920. However, it was not until the late 1930's that metal dithiophosphates, specifically Zinc dialkyl dithiophosphates, began to receive attention as lubricating oil anti‐oxidants and bearing corrosion inhibitors. The anti‐wear characteristics which have put them in the forefront in the last few years, while known then was not required in the internal combustion engines of the time. The current high performance V‐8 engines used with multi‐viscosity graded oils puts great emphasis on all the three functions of anti‐oxidant, bearing corrosion inhibitor and particularly anti‐wear agent.

Details

Industrial Lubrication and Tribology, vol. 10 no. 8
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 20 April 2020

Hui Li, Heng Liu, Shemiao Qi and Yi Liu

The purpose of this paper is to introduce a high-speed rolling bearing test rig supported by sliding bearing and its first experimental results.

Abstract

Purpose

The purpose of this paper is to introduce a high-speed rolling bearing test rig supported by sliding bearing and its first experimental results.

Design/methodology/approach

Through analyzing the disadvantages of using rolling bearing as supporting bearing, the bottlenecks that need to be resolved urgently in the development of rolling bearing experimental technology, and the advantages of the sliding bearing, this study used the sliding bearing as the supporting bearing for the high-speed rolling bearing test rig for the purpose of prolonging the service life, increasing the load capacity and promoting the operating stability.

Findings

The experimental results show that the high-speed rolling bearing test rig supported by sliding bearing could stably rotate at 70,800 rpm without installing the test bearing; the temperature of the sliding bearing is increasing with the rotating speed and the maximum is less than 95°C. Moreover, the new test rig, installing an angular contact ball bearing as test bearing, could also stably rotate at 54,000 rpm with 2 kN axial load and 1 kN radial load; the temperature of the sliding bearing is increasing with the rotating speed and the maximum temperature is less than 97°C.

Practical implications

Rolling test rig has been established.

Originality/value

This paper proposes a high-speed rolling bearing test rig supported by sliding bearing, which greatly prolongs the service life, increases the load capacity and promotes the operating stability, moreover, reduces the risk of supporting bearing failure before the test bearing. This paper can also provide a new idea and reference for the design of similar bearing test rig.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-03-2020-0085/

Details

Industrial Lubrication and Tribology, vol. 72 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 9 February 2024

Rizk Mostafa Shalaby and Mohamed Saad

The purpose of the present work is to study the impacts of rapid cooling and Tb rare-earth additions on the structural, thermal and mechanical behavior of Bi–0.5Ag lead-free…

Abstract

Purpose

The purpose of the present work is to study the impacts of rapid cooling and Tb rare-earth additions on the structural, thermal and mechanical behavior of Bi–0.5Ag lead-free solder for high-temperature applications.

Design/methodology/approach

Effect of rapid solidification processing on structural, thermal and mechanical properties of Bi-Ag lead-free solder reinforced Tb rare-earth element.

Findings

The obtained results indicated that the microstructure consists of rhombohedral Bi-rich phase and Ag99.5Bi0.5 intermetallic compound (IMC). The addition of Tb could effectively reduce the onset and melting point. The elastic modulus of Tb-containing solders was enhanced to about 90% at 0.5 Tb. The higher elastic modulus may be attributed to solid solution strengthening effect, solubility extension, microstructure refinement and precipitation hardening of uniform distribution Ag99.5Bi0.5 IMC particles which can reasonably modify the microstructure, as well as inhibit the segregation and hinder the motion of dislocations.

Originality/value

It is recommended that the lead-free Bi-0.5Ag-0.5Tb solder be a candidate instead of common solder alloy (Sn-37Pb) for high temperature and high performance applications.

Details

Soldering & Surface Mount Technology, vol. 36 no. 2
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 17 August 2010

Xia Yanchun, He Yafei and Huo Hua

In order to find the relationship between operation machine status and oil monitoring information, the oil monitoring information characteristics abstraction and fault diagnostic…

Abstract

Purpose

In order to find the relationship between operation machine status and oil monitoring information, the oil monitoring information characteristics abstraction and fault diagnostic system is established. The purpose of this paper is to find an effective method to monitor and diagnose the machine running status, and consequently, serve the industry.

Design/methodology/approach

The operation status information of equipments is obtained through applying the methods of statistical, trend, entropy and clustering characteristics as a whole; and the multi‐characteristic integration method is established based on the existing literature, industry practices and oil characteristic analysis.

Findings

Using multi‐characteristic integration method, an oil monitoring and diagnostic system is established based on the above status information. This multi‐characteristic integration method is applied to D‐100/8 air compressor sets in the status monitoring project of a shipbuilding company. The analysis conclusions of the operation status can be obtained promptly and accurately by the method, and can provide guidance for the equipment maintenance.

Originality/value

A novel comprehensive oil monitoring data processing method are presented in this paper, which can scientifically distill latent laws among the monitoring information and detect accurately the measurement index of the fault states and abnormity data.

Details

Industrial Lubrication and Tribology, vol. 62 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of 55