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1 – 10 of over 2000
Article
Publication date: 3 May 2016

Jozef Kuczmaszewski, Ireneusz Zagórski and Anna Dziubinska

The purpose of this paper is to determine time-to-ignition of magnesium alloy chips and the ignition-preceding stages as well as to examine chip morphology. The tests were…

Abstract

Purpose

The purpose of this paper is to determine time-to-ignition of magnesium alloy chips and the ignition-preceding stages as well as to examine chip morphology. The tests were conducted according to the following pattern: directly after a milling operation, after ignition using a special test stand located outside the machine tool and after intensive oxidation which prevented ignition.

Design/methodology/approach

Milling is a machining process widely used in the manufacturing of various parts that are applied, e.g. in the aircraft industry. Milling is used for both roughing and finishing machining. In the dry machining of magnesium alloys, spontaneous ignition can occur; therefore, the analysis of chip temperature in the cutting area is of great significance. Additionally, time-to-ignition and chip morphology are crucial when considering the safety of magnesium alloy machining processes.

Findings

The experimental results demonstrate the effect of parameters of the milling process on time-to-ignition of chips made of magnesium alloys AZ31 and AZ91HP. The experiments also involved examining the morphology of a selection of chips produced at the maximum cutting velocity vc and feed per tooth fz. In addition, we analysed the morphology of both ignition products and chips subjected to high temperature where ignition did not occur.

Practical Implications

Based on the time-to-ignition and chip morphology results, it is possible to indicate both safety levels in machining and the efficient range of parameters in the milling of aircraft parts made of magnesium alloys.

Originality/value

The paper presents a new approach to assessing safety in milling operations. The results of the tests of chip flammability (time-to-ignition) which were run at a special test stand placed outside the machine tool enabled determination of both safety and efficiency range of the milling process.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 88 no. 3
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 8 January 2020

Xuehui Wang, Tiannian Zhou, Qinpei Chen and Jian Wang

This study aims to investigate the controlling mechanisms of ambient oxygen and pressure on piloted ignition of solid combustibles under external…

Abstract

Purpose

This study aims to investigate the controlling mechanisms of ambient oxygen and pressure on piloted ignition of solid combustibles under external radiant heating.

Design/methodology/approach

The numerical simulation method was used to model the influence of ambient oxygen concentration on the piloted ignition of a thermally irradiated solid sample in reduced pressure atmospheres. The solid phase decomposition and gas phase kinetics were solved simultaneously.

Findings

It was determined that the elevated oxygen atmospheres resulted in a higher flame temperature and a thicker temperature profile over the solid surface. Also, increasing oxygen and reducing pressure had a similar effect in the decrease of the ignition delay time. The shorter ignition time in reduced pressure was mainly because of the decreasing of convective heat losses from the heated solid. As oxygen was reduced, however, ignition occurred later and with a greater mass loss rate because more volatiles of solid fuel at transient ignition were required to sustain a complete reaction under an oxygen-poor condition.

Research limitations/implications

The results need to be verified with experiments.

Practical implications

The results could be applied for design and assessment of fire-fighting and fire prevention strategies in reduced pressure atmosphere.

Originality/value

This paper shows the effect mechanism of ambient oxygen and pressure on piloted ignition of solid combustibles.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 April 1966

D.G. Goodall and R. Ingle

IN recent years, much attention has been given to spontaneous ignition problems because of the high skin temperatures of aircraft operating at high Mach numbers. The problem is…

Abstract

IN recent years, much attention has been given to spontaneous ignition problems because of the high skin temperatures of aircraft operating at high Mach numbers. The problem is not really new, however, since for many years aircraft engines have been operating with carcase temperatures above the laboratory closed vessel spontaneous ignition temperatures for fuels and lubricants, and installation engineers have collected a good deal of ad hoc data to justify the safety of particular power plants. FIG. 1 indicates the main risk areas for a typical subsonic by‐pass jet installation.

Details

Aircraft Engineering and Aerospace Technology, vol. 38 no. 4
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 6 November 2020

Alain Fossi, Alain DeChamplain, Benjamin Akih-Kumgeh and Jeffrey Bergthorson

This study aims to deal with the large eddy simulation (LES) of an ignition sequence and the resulting steady combustion in a swirl-stabilized liquid-fueled combustor. Particular…

Abstract

Purpose

This study aims to deal with the large eddy simulation (LES) of an ignition sequence and the resulting steady combustion in a swirl-stabilized liquid-fueled combustor. Particular attention is paid to the ease of handling the numerical tool, the accuracy of the results and the reasonable computational cost involved. The primary aim of the study is to appraise the ability of the newly developed computational fluid dynamics (CFD) methodology to retrieve the spark-based flame kernel initiation, its propagation until the full ignition of the combustion chamber, the flame stabilization and the combustion processes governing the steady combustion regime.

Design/methodology/approach

The CFD model consists of an LES-based spray module coupled to a subgrid-scale ignition model to capture the flame kernel initiation and the early stage of the flame kernel growth, and a combustion model based on the mixture fraction-progress variable formulation in the line of the flamelet generated manifold (FGM) method to retrieve the subsequent flame propagation and combustion properties. The LES-spray module is based on an Eulerian-Lagrangian approach and includes a fully two-way coupling at each time step to account for the interactions between the liquid and the gaseous phases. The Wall-Adapting Local Eddy-viscosity (WALE) model is used for the flow field while the eddy diffusivity model is used for the scalar fluxes. The fuel is liquid kerosene, injected in the form of a polydisperse spray of droplets. The spray dynamics are tracked using the Lagrangian procedure, and the phase transition of droplets is calculated using a non-equilibrium evaporation model. The oxidation mechanism of the Jet A-1 surrogate is described through a reduced reaction mechanism derived from a detailed mechanism using a species sensitivity method.

Findings

By comparing the numerical results with a set of published data for a swirl-stabilized spray flame, the proposed CFD methodology is found capable of capturing the whole spark-based ignition sequence in a liquid-fueled combustion chamber and the main flame characteristics in the steady combustion regime with reasonable computing costs.

Research limitations/implications

The proposed CFD methodology simulates the whole ignition sequence, namely, the flame kernel initiation, its propagation to fully ignite the combustion chamber, and the global flame stabilization. Due to the lack of experimental ignition data on this liquid-fueled configuration, the ability of the proposed CFD methodology to accurately predict ignition timing was not quantitatively assessed. It would, therefore, be interesting to apply this CFD methodology to other configurations that have experimental ignition data, to quantitatively assess its ability to predict the ignition timing and the flame characteristics during the ignition sequence. Such further investigations will not only provide further validation of the proposed methodology but also will potentially identify its shortfalls for better improvement.

Practical implications

This CFD methodology is developed by customizing a commercial CFD code widely used in the industry. It is, therefore, directly applicable to practical configurations, and provides not only a relatively straightforward approach to predict an ignition sequence in liquid-fueled combustion chambers but also a robust way to predict the flame characteristics in the steady combustion regime as significant improvements are noticed on the prediction of slow species.

Originality/value

The incorporation of the subgrid ignition model paired with a combustion model based on tabulated chemistry allows reducing computational costs involved in the simulation of the ignition phase. The incorporation of the FGM-based tabulated chemistry provides a drastic reduction of computing resources with reasonable accuracy. The CFD methodology is developed using the platform of a commercial CFD code widely used in the industry for relatively straightforward applicability.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 6 February 2017

Alain Fossi and Alain DeChamplain

Safety improvement and pollutant reduction in many practical combustion systems and especially in aero-gas turbine engines require an adequate understanding of flame ignition and…

Abstract

Purpose

Safety improvement and pollutant reduction in many practical combustion systems and especially in aero-gas turbine engines require an adequate understanding of flame ignition and stabilization mechanisms. Improved software and hardware have opened up greater possibilities for translating basic knowledge and the results of experiments into better designs. The present study deals with the large eddy simulation (LES) of an ignition sequence in a conical shaped bluff-body stabilized burner involving a turbulent non-premixed flame. The purpose of this paper is to investigate the impact of spark location on ignition success. Particular attention is paid to the ease of handling of the numerical tool, the computational cost and the accuracy of the results.

Design/methodology/approach

The discrete particle ignition kernel (DPIK) model is used to capture the ignition kernel dynamics in its early stage of growth after the breakdown period. The ignition model is coupled with two combustion models based on the mixture fraction-progress variable formulation. An infinitely fast chemistry assumption is first done, and the turbulent fluctuations of the progress variable are captured with a bimodal probability density function (PDF) in the line of the Bray–Moss–Libby (BML) model. Thereafter, a finite rate chemistry assumption is considered through the flamelet-generated manifold (FGM) method. In these two assumptions, the classical beta-PDF is used to model the temporal fluctuations of the mixture fraction in the turbulent flow. To model subgrid scale stresses and residual scalars fluxes, the wall-adapting local eddy (WALE) and the eddy diffusivity models are, respectively, used under the low-Mach number assumption.

Findings

Numerical results of velocity and mixing fields, as well as the ignition sequences, are validated through a comparison with their experimental counterparts. It is found that by coupling the DPIK model with each of the two combustion models implemented in a LES-based solver, the ignition event is reasonably predicted with further improvements provided by the finite rate chemistry assumption. Finally, the spark locations most likely to lead to a complete ignition of the burner are found to be around the shear layer delimiting the central recirculation zone, owing to the presence of a mixture within flammability limits.

Research limitations/implications

Some discrepancies are found in the radial profiles of the radial velocity and consequently in those of the mixture fraction, owing to a mismatch of the radial velocity at the inlet section of the computational domain. Also, unlike FGM methods, the BML model predicts the overall ignition earlier than suggested by the experiment; this may be related to the overestimation of the reaction rate, especially in the zones such as flame holder wakes which feature high strain rate due to fuel-air mixing.

Practical implications

This work is adding a contribution for ignition modeling, which is a crucial issue in various combustion systems and especially in aircraft engines. The exclusive use of a commercial computational fluid dynamics (CFD) code widely used by combustion system manufacturers allows a direct application of this simulation approach to other configurations while keeping computing costs at an affordable level.

Originality/value

This study provides a robust and simple way to address some ignition issues in various spark ignition-based engines, namely, the optimization of engines ignition with affordable computational costs. Based on the promising results obtained in the current work, it would be relevant to extend this simulation approach to spray combustion that is required for aircraft engines because of storage volume constraints. From this standpoint, the simulation approach formulated in the present work is useful to engineers interested in optimizing the engines ignition at the design stage.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 27 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 9 August 2018

Dongkyu Shin, Igor Golosnoy and John McBride

The purpose of this paper is to investigate a reliable evaluator of arc re-ignition and to develop a numerical tool for accurate prediction of arc behaviour of low-voltage…

Abstract

Purpose

The purpose of this paper is to investigate a reliable evaluator of arc re-ignition and to develop a numerical tool for accurate prediction of arc behaviour of low-voltage switching devices (LVSDs) prior to empirical laboratory testing of real products.

Design/methodology/approach

Two types of interruption tests have been carried out in the investigation of re-ignition evaluators. Arc modelling tool coupled with the load circuit has been developed to predict arc characteristics based on conventional magnetohydrodynamics theory, with special attention given to Lorentz force acting on the arc column and surface phenomena on the splitter plate. The model assumptions have been validated by experimental observation of arc motion and current and voltage waveforms.

Findings

It is found that the exit-voltage across the switching device and the ratio of system to exit-voltage at the current zero point are reliable evaluators for prediction of re-ignition. Where the voltage ratio is positive, instantaneous re-ignition does not occur. Further, the probability of re-ignition is very low if the voltage ratio is in the rage of −1.3 to 0.

Originality/value

It is observed that the voltage ratio can be considered as a reliable global evaluator of re-ignition, which can be used for various types of LVSD test conditions. In addition, it is shown that arc modelling allows a good prediction of the current and voltage waveforms, arc motion as well as the exit-voltage, which can be used to obtain the evaluator of re-ignition.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 37 no. 6
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 9 April 2019

Dongmei Zhao, Yifan Xia, Haiwen Ge, Qizhao Lin, Jianfeng Zou and Gaofeng Wang

Ignition process is a critical issue in combustion systems. It is particularly important for reliability and safety prospects of aero-engine. This paper aims to numerically…

Abstract

Purpose

Ignition process is a critical issue in combustion systems. It is particularly important for reliability and safety prospects of aero-engine. This paper aims to numerically investigate the burner-to-burner propagation during ignition process in a full annular multiple-injector combustor and then validate it by comparing with experimental results.

Design/methodology/approach

The annular multiple-injector experimental setup features 16 swirling injectors and two quartz tubes providing optical accesses to high-speed imaging of flames. A Reynolds averaged Navier–Stokes model, adaptive mesh refinement (AMR) and complete San Diego chemistry are used to predict the ignition process.

Findings

The ignition process shows an overall agreement with experiment. The integrated heat release rate of simulation and the integrated light intensity of experiment is also within reasonable agreement. The flow structure and flame propagation dynamics are carefully analyzed. It is found that the flame fronts propagate symmetrically at an early stage and asymmetrically near merging stage. The flame speed slows down before flame merging. Overall, the numerical results show that the present numerical model can reliably predict the flame propagation during the ignition process.

Originality/value

The dedicated AMR method together with detailed chemistry is used for predicting the unsteady ignition procedure in a laboratory-scale annular combustor for the first time. The validation shows satisfying agreements with the experimental investigations. Some details of flow structures are revealed to explain the characteristics of unsteady flame propagations.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 16 July 2019

Rui Liu, Jing Sheng, Jie Ma, Guang Yang, Xuefei Dong and Yongsheng Liang

The purpose of this paper is to investigate the knock combustion characteristics, including the combustion pressure, heat release rate (HRR) and knock intensity of aviation…

366

Abstract

Purpose

The purpose of this paper is to investigate the knock combustion characteristics, including the combustion pressure, heat release rate (HRR) and knock intensity of aviation kerosene fuel, that is, Rocket Propellant 3 (RP-3), on a port-injected two-stoke spark ignition (SI) engine.

Design/methodology/approach

Experimental investigation using a bench test and the statistical analysis of data to reflect the knock combustion characteristics of the two-stroke SI unmanned aerial vehicle (UAV) engine on RP-3 kerosene fuel.

Findings

Under the full load condition of 4,000 rpm, at the ignition timing of 25 degree of crank angle (°CA) before top dead centre (BTDC), the knock combustion is sensitive to the thinner mixture; therefore, the knock begins to occur when the excess air ratio is larger than 1.0. When the excess air ratio is set as 1.2, the knock obviously appears with the highest knock intensity. At the excess air ratio of 1.2, better engine performance is obtained at the ignition timing range of 20-30 °CA BTDC. However, the ignition timing at 30° CA BTDC significantly increases the peak combustion pressure and knock intensity with the advancing heat release process.

Practical implications

Gasoline has a low flash point, a high-saturated vapour pressure and relatively high volatility, and it is a potential hazard near a naked flame at room temperature, which can create significant security risks for its storage, transport and use. The authors adopt a low-volatility single RP-3 kerosene fuel for all vehicles and equipment to minimise the number of different devices using various fuels and improve the military application safety.

Originality/value

Most two-stroke SI UAV engines for military applications burn gasoline. A kerosene-based fuel for stable engine operation can be achieved because the knock combustion can be effectively suppressed through the combined adjustment of the fuel amount and spark timing.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 10
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 2 October 2017

Junaid Godil and Ali Kamran

The capability to predict and evaluate the motor pressure during each phase by means of a numerical analysis can significantly increase the efficiency of the preliminary design…

Abstract

Purpose

The capability to predict and evaluate the motor pressure during each phase by means of a numerical analysis can significantly increase the efficiency of the preliminary design process with a reduction of both the motor development and operational costs. This paper aims to perform numerical simulation to analyze the ignition transient in solid rocket motor by solving Euler equation coupled with some semi-empirical correlations. These relations take into account the main phenomena affecting the ignition transient. Coupling relationships include the heat transfer of the gas to the propellant and erosive burning rate relationship.

Design/methodology/approach

The current research effort divides motor into series of control volumes along the port axis, and the variation of port area, burning surface and burning rate along the port are taken into account. A set of governing equations are then solved using explicit, time-dependent, predictor-corrector finite difference method. The numerical model helps to capture and embed shock wave associated with igniter flow within the solution. Second-order artificial viscosity dampens out the numerical oscillations due to sharp gradient within the flow field. The developed computer code predicts the start-up characteristics of motor. The study also provides comparison of simulation results with in-house experimental motor.

Findings

Simulations are performed with and without erosive burning to demonstrate that the flow model is a good physical approximation of motor. Numerical results calculated by this model without erosive burning are not in good agreement with experimental results. This minor discrepancy has motivated the inclusion of erosive burning in numerical model. The simulated results are then compared with the experimental data for head-end and rear-end pressure. The agreement between simulation and experiment is remarkable. In summary, major finding of this study is that unsteady quasi-one-dimensional gas dynamic model can capture the flow field in the motor during ignition transient effectively.

Research limitations/implications

Unsteady quasi-one-dimensional gas dynamic model can capture the flow field in the motor during ignition transient effectively. However, in systems where two- and three-dimensional effects are pre-dominant, one would require to develop a more elaborate, multi-dimensional model which will allow for further understanding of the flow behavior and eventually lead to modeling of rocket motors with more complex geometries.

Practical implications

The close agreement between experimental and simulation results can be considered as forced to some degree, because the general mathematical model of erosive burning contains a free variable erosive burning exponent. However, in future, this variable can be established a priori by erosive burning tests.

Originality/value

The solid propellant ignition process consists of series of rapid events and must be completed in a fraction of a second. An understanding of the dynamics of ignition has become increasingly vital with the development of larger and more sophisticated solid propellant rocket motors. This research effort provides the simulation framework to predict and evaluate the motor pressure during each phase by means of a numerical analysis, thus significantly increasing the efficiency of the preliminary design process with a reduction of both the motor development and operational costs.

Details

Aircraft Engineering and Aerospace Technology, vol. 89 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 25 September 2020

Rui Liu, Haocheng Ji and Minxiang Wei

The purpose of this paper is to investigate power performance, economy and hydrocarbons (HC)/carbon monoxide (CO) emissions of diesel fuel on a two-stoke direct injection (DI…

Abstract

Purpose

The purpose of this paper is to investigate power performance, economy and hydrocarbons (HC)/carbon monoxide (CO) emissions of diesel fuel on a two-stoke direct injection (DI) spark ignition (SI) engine.

Design/methodology/approach

Experimental study was carried out on a two-stroke SI diesel-fuelled engine with air-assisted direct injection, whose power performance and HC/CO emissions characteristics under low-load conditions were analysed according to the effects of ignition energy, ignition advance angle (IAA), injection timing angle and excess-air-ratio.

Findings

The results indicate that, for the throttle position of 10%, a large IAA with adequate ignition energy effectively increases the power and decrease the HC emission. The optimal injection timing angle for power and fuel consumption is 60° crank angle (CA) before top dead centre (BTDC). Lean mixture improves the power performance with the HC/CO emissions greatly reduced. At the throttle position of 20%, the optimal IAA is 30°CA BTDC. The adequate ignition energy slightly improves the power output and greatly decreases HC/CO emissions. Advancing the injection timing improves the power and fuel consumption but should not exceed the exhaust port closing timing in case of scavenging losses. Burning stoichiometric mixture achieves maximum power, whereas burning lean mixture obviously reduces the fuel consumption and the HC/CO emissions.

Practical implications

Gasoline has a low flash point, a high-saturated vapour pressure and relatively high volatility, and it is a potential hazard near a naked flame at room temperature, which can create significant security risks for its storage, transport and use. The authors adopt a low volatility diesel fuel for all vehicles and equipment to minimise the number of different devices using various fuels and improve the potential military application safety.

Originality/value

Under low-load conditions, the two stroke port-injected SI engine performance of burning heavy fuels including diesel or kerosene was shown to be worse than those of gasoline. The authors have tried to use the DI method to improve the performance of the diesel-fuelled engine in starting and low-load conditions.

Details

Aircraft Engineering and Aerospace Technology, vol. 93 no. 3
Type: Research Article
ISSN: 1748-8842

Keywords

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