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High energy consumption remains a key challenge for the widely used ring spinning system. Tackling this challenge requires a full understanding of the various factors that contribute to yarn tension and energy consumption during ring spinning. In this paper, we report our recent experimental and theoretical research on air drag, yarn tension and energy consumption in ring spinning. A specially constructed rig was used to simulate the ring spinning process; and yarn tension at the guide-eye was measured for different yarns under different conditions. The effect of yarn hairiness on the air drag acting on a rotating yarn package and on a ballooning yarn was examined. Models of the power requirements for overcoming the air drag, increasing the kinetic energy of the yarn package (bobbin and wound yarn) and overcoming the yarn wind-on tension were developed. The ratio of energy-consumption to yarn-production over a full yarn package was discussed. A program to simulate yarn winding in ring spinning was implemented, which can generate the balloon shape and predict yarn tension under a given spinning condition. The simulation results were verified with experimental results obtained from spinning cotton and wool yarns.

In this research, recycled fibres (RF) were used to produce three types of two-component yarns such as cotton covered by RF "R-C" core yarn, RF covered by cotton "C-R" core yarn, and randomly blended "mixed" yarns. In the case of "R-C" and "C-R" core yarns, the core component is perfectly covered by sheath fibres and the appearance of these yarns is the same as that of yarns made with sheath fibres. The results show that "R-C" yarns are stronger than other types, while; there is no significant difference between the strength of "C-R" and "mixed" yarns. Also, the strength of all types of two-component yarns is higher than that of 100% RF yarns, while their elongation is almost as same as that of 100% cotton yarns, which are lower than that of RF yarns. Also the irregularity of all of the twocomponent core yarns is better than that of RF yarns. From the results, we conclude that, with our techniques, we can produce on a friction spinning machine two-component core yarns and blend yarns from staple fibres with acceptable appearance and tensile properties.

Bending and shear rigidities of woven fabrics depend on fibre, yarn and fabric-related parameters. However, there is lack of research efforts to understand how bending and shear rigidities change in woven fabrics having similar areal density. The purpose of this paper is to investigate the change in bending and shear rigidities in plain woven fabrics having similar areal density.

A total of 18 fabrics were woven (9 each for 100 per cent cotton and 100 per cent polyester) keeping the areal density same. Yarns of 20, 30 and 40 Ne were used in warp and weft wise directions and fabric sett was adjusted to attain the desired areal density.

When warp yarns become finer, keeping weft yarns same, bending rigidity remains unchanged but shear rigidity increases in warp wise direction. When weft yarns are made finer, keeping the warp yarns same, both the bending and shear rigidities of fabric increase in warp wise direction. Similar results for fabric bending and shear rigidities were obtained in transpose direction. There is a strong association between fabric shear rigidity and number of interlacement points per unit area of fabric even when fabric areal density is same.

Very limited research has been reported on the low-stress mechanical properties of woven fabrics having similar areal density. A novel attempt has been made in this research work to investigate the bending and shear rigidities of woven fabrics having similar areal density. Besides, it has been shown that it is possible to design a set of woven fabrics having similar bending rigidity but different shear rigidity.

The purpose of this paper is to measure the thermal and moisture resistance of the knitted upper fabrics with the foot model, which provided basis for designing and producing sports shoes with thermal-moisture comfort.

In this paper, different yarn materials and fabric stitches were selected as the changing factors. The three kinds of yarn materials and the three kinds of fabric stitches were combined to design and weave eight pieces of knitted upper fabrics. Human sweating was simulated by the thermal-moisture comfort foot model, and then tested the thermal and moisture resistance of eight pieces of fabrics in different parts of the foot. Finally, the relationship between yarn material, fabric stitch, and the thermal and moisture resistance in different parts of the foot was analyzed by data.

The composition of the yarn material and fabric stitch has certain effect on the thermal-moisture comfort in different sections of the foot. When the yarn material of the four parts of the lateral arch, medial arch, ankle and heel is composed of 31.1tex moisture wicking polyester/33.3tex spandex coated yarn, the yarn material of the instep and toes is composed of 31.1tex ordinary polyester/33.3tex spandex coated yarn, and all parts of fabric stitch choose single-sided loop transfer stitch, the knitted sports shoes have the best thermal-moisture comfort.

The study used the thermal-moisture comfort foot model to simulate the human body metabolism and sweating system. Through the quantitative analyze of the thermal and moisture resistance of knitted upper fabrics to provide basis for the producers to design and product knitted sports shoes with good thermal-moisture comfort.

The purpose of this paper is to define the relationships between the structure of multi-thread fancy yarns and the combination of the rotational speed of the hollow-spindle spinning system and thickness and stiffness of the effect component.

To do so, two groups of fancy yarns were made using stiff and soft effect threads and at six different machine settings.

It was found that the stiff effect thread was suitable to make fancy yarns at low rotational speeds, while the thickness of the effect threads was more important than its stiffness at low number of wraps. Additionally, even when using the same number of wraps and the overfeed ratio, a bouclé yarn, a gimp yarn, a wavy yarn or a loop yarn may results if the thickness and stiffness of the effect thread and the rotational speed were all controlled properly.

This study helps fancy yarn spinners to determine the type of final fancy yarns by controlling the spinning geometry in the first spinning zone.

The purpose of this paper is to investigate warp and weft crimp distribution over the fabric width and how it is influenced by warp tension distribution over the warp width.

An experimental design in this research includes air jet loom, tension sensor, inductive sensor and personal computer.

It is found that warp crimp in the fabric on the loom is higher in the edge zones than the middle of the fabric and warp crimp in the middle is higher than warp crimp in edge zones of the grey fabric. Weft crimp in the edge zones is higher than in the middle of the grey fabric. The reason behind warp tension and warp and weft crimp variations over fabric width is that weft yarn slips towards inside fabric at selvedges and gets relaxed during beat up.

It is proved that reducing weft yarn slip and therefore weft yarn relaxation during beat up will reduce warp tension and warp and weft crimp variations and improve the uniformity of fabric properties over the fabric width.

The purpose of this article is to design and make fabrics with colorful melange yarns spun by a three-channel rotor spinning machine.

The three-channel digital rotor-spun machine controls the blending proportion by adjusting the feeding of three-primary color fiber slivers online, so that a piece of colorful yarn presents a variety of colors along the longitudinal direction where constant yarn linear density can be produced flexibly. Various fabric patterns can be produced by three-channel rotor-spun colorful melange yarn with different periods of color.

The fabric, made by the rotor-spun colorful melange yarn, is rich in color, clear in layers, soft in the hand and has a hazy three-dimensional effect. The product is environmentally friendly and saves energy.

An innovative idea to develop various colorful fabrics is proposed by combining their pattern with colorful melange yarn produced by a three-channel rotor spinning machine.

As one natural fiber, spun silk is one of the top-grade textile materials and has attracted more and more attentions on textile processing. The purpose of this paper is to introduce one kind of pneumatic compact spinning, four-line compact spinning (FLCS), into the silk spinning, and study and comparatively analyze corresponding yarn and fabric qualities.

First, two kinds of spun silk and viscose blend yarns, 120 Nm (8.3 tex) and 205 Nm (4.9 tex), were spun on the common ring spinning frame FK501 and spinning frame modified by FLCS, respectively. Then, after the plying and singeing procedures, the ply yarns 120 and 205 Nm/2 were produced. The evenness, breaking strength, and hairiness of the spun bobbin yarns and ply yarns were tested and comparatively analyzed. Then, properties of corresponding woven fabric, including the weight, thickness, permeability, stiffness, softness, smoothness, draping, wrinkle recovery, hand-touching (RHV), were measured and comparatively analyzed.

For the spun yarns, it is shown that by using the compact spinning method, the comprehensive quality of spun-silk blend bobbin and ply yarns are improved. For the fabrics, it is shown that compared with the fabric made of ring yarn, the weight and thickness of fabric made of compact yarn decreased, and the air permeability of fabric increased, but the difference is tiny. Meanwhile, the stiffness, smoothness of fabric made of compact yarn increased slightly, but the softness decreased slightly, leading to a little worse fabric hand-touching.

In the paper, one kind of pneumatic compact spinning, FLCS, was introduced into the silk spinning, and corresponding yarn and fabric qualities were studied and comparatively analyzed.

Solospun technology is one of the most important new spinning methods, which is implemented by dividing Ring spinning triangle into several small primary triangles and one final triangle by a Solospun roller. That is, there are two parts of spinning triangle in the Solospun technology, including primary triangles part and final triangle part. In the general case, the primary triangles are much smaller than final triangle. Therefore, the purpose of this paper is to present theoretical study of Solospun yarn torqueby linking the fiber tension in the spinning triangle to yarn torque under the assumption that the primary triangles and the primary twist are ignored.

The theoretical model of the residual torque within Solospun yarn due to the fiber tension was given. Then, as an application of the proposed method, 14.6 tex cotton yarns were taken as an example for the numerical simulations. The fiber tension in the Solospun spinning triangles and corresponding yarn torque were simulated numerically by using Matlab software. The relationships between yarn torque and spinning triangle parameters are analyzed according to the simulation results. Furthermore, the properties of spun yarns produced by the Solospun and Ring spinning system are evaluated and analyzed by using the simulation results.

It is shown that comparing with the Ring spun yarn, Solospun yarn torque is a little larger. Meanwhile, with an increase of substrand number, the fluctuation of curve of average fiber tension in Solospun system is increased firstly, and then decreased, i.e. showing parabola shape, potentially leading to corresponding change of yarn torque.

In this paper, theoretical study of Solospun yarn torque is presented by linking the fiber tension in the spinning triangle to yarn torque under the assumption that the primary triangles and the primary twist are ignored. The theoretical model of the residual torque within Solospun yarn due to the fiber tension was given.

This paper aims to overview the current status of development and application of digital image processing technology used for the yarn hairiness evaluation.

Digital image processing technology is one of the new methods used for the yarn detection, which can be used for the digital characterization and objective evaluation of yarn appearance. The comparison between the traditional detection methods and this new developed method was made and analyzed.

Compared with the traditional methods, image-based methods have the advantages of being objective, fast and accurate. Therefore, it was proved that digital image processing techniques should be a new trend in terms of the yarn appearance evaluation.