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Article
Publication date: 11 May 2020

S. Raj Sachin, T. Kandasamy Kannan and Rathanasamy Rajasekar

The purpose of this study is to carry out an investigation of the role of the wood particle size on the mechanical properties of poly lactic acid (PLA)-reinforced neem fiber…

Abstract

Purpose

The purpose of this study is to carry out an investigation of the role of the wood particle size on the mechanical properties of poly lactic acid (PLA)-reinforced neem fiber biocomposite.

Design/methodology/approach

Composite test specimens were processed by reinforcing neem wood flour (NWF) in two different particle sizes, micro-sized NWF (MNWF) and nano-sized NWF (NNWF) separately into PLA. Composites were extruded at four different fiber loadings (10, 15, 20 and 25 Wt.%) into PLA matrix. The MNWF and NNWF had particle sizes varying from 5 to 15 µm and 10 to 15 nm, respectively.

Findings

Tensile strength, flexural strength and impact strength of PLA increased with fiber reinforcement for both the MNWF and NNWF cases. The NNWF-reinforced PLA composite at 20 Wt.% fiber loading proved to be the best composite that had outstanding mechanical properties in this research.

Practical implications

The developed composite can be used as a substitute for conventional plywood for furniture, building infrastructure and interior components for the automobile, aircraft and railway sectors.

Originality/value

A new biocomposite had been fabricated by using PLA and NWF and had been tested for its mechanical characteristics.

Details

Pigment & Resin Technology, vol. 49 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 24 May 2011

Hua‐Neng Xu, Shufeng Ma, Wenping Lv and Zhouping Wang

Soy protein has been considered as a renewable and environmentally friendly source of adhesives. The purpose of this paper is to investigate a new approach for making a soy…

Abstract

Purpose

Soy protein has been considered as a renewable and environmentally friendly source of adhesives. The purpose of this paper is to investigate a new approach for making a soy protein adhesive modified by SiO2 nanoparticles.

Design/methodology/approach

The objective of this investigation was to evaluate the adhesive properties by determining the viscosity, wettability and shear strength of soy protein adhesive. The effects of nano‐SiO2 content, wood surface roughness and processing pressure on shear strength between soy protein adhesive and wood were investigated. Four nano‐SiO2 contents (0, 0.5, 1 and 2 percent), two wood surface roughness (40 and 280 grits), and two processing pressure (1 and 2 MPa) were tested. Adhesive performance was evaluated based on the maximum force required for shearing the adhesive bond between cherry wood pieces.

Findings

The modified soy protein adhesives by SiO2 nanoparticles showed a significant enhancement in dry strength with nano‐SiO2 content of 1 percent. The mechanism appears to be related to the increased interaction between adhesive and wood and the elimination of voids on the wood surface by SiO2 nanoparticles.

Research limitations/implications

The adhesive resins used in the present context was soy protein isolate, not from commercially available soy flour. The wet strength was not satisfactory. Further study is needed to solve this problem.

Practical implications

The method developed provided a simple and practical solution to improving the shear strength of soy protein adhesives.

Originality/value

The enhancement method for adhesion strength of soy protein was novel and could find numerous applications in wood industry, avoiding formaldehyde emission and reducing the dependence on petroleum products.

Details

Pigment & Resin Technology, vol. 40 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 5 June 2020

Lai Jiang, Xiaobo Peng and Daniel Walczyk

This paper aims to summarize the up-to-date research performed on combinations of various biofibers and resin systems used in different three-dimensional (3D) printing…

Abstract

Purpose

This paper aims to summarize the up-to-date research performed on combinations of various biofibers and resin systems used in different three-dimensional (3D) printing technologies, including powder-based, material extrusion, solid-sheet and liquid-based systems. Detailed information about each process, including materials used and process design, are described, with the resultant products’ mechanical properties compared with those of 3D-printed parts produced from pure resin or different material combinations. In most processes introduced in this paper, biofibers are beneficial in improving the mechanical properties of 3D-printed parts and the biodegradability of the parts made using these green materials is also greatly improved. However, research on 3D printing of biofiber-reinforced composites is still far from complete, and there are still many further studies and research areas that could be explored in the future.

Design/methodology/approach

The paper starts with an overview of the current scenario of the composite manufacturing industry and then the problems of advanced composite materials are pointed out, followed by an introduction of biocomposites. The main body of the paper covers literature reviews of recently emerged 3D printing technologies that were applied to biofiber-reinforced composite materials. This part is classified into subsections based on the form of the starting materials used in the 3D printing process. A comprehensive conclusion is drawn at the end of the paper summarizing the findings by the authors.

Findings

Most of the biofiber-reinforced 3D-printed products exhibited improved mechanical properties than products printed using pure resin, indicating that biofibers are good replacements for synthetic ones. However, synthetic fibers are far from being completely replaced by biofibers due to several of their disadvantages including higher moisture absorbance, lower thermal stability and mechanical properties. Many studies are being performed to solve these problems, yet there are still some 3D printing technologies in which research concerning biofiber-reinforced composite parts is quite limited. This paper unveils potential research directions that would further develop 3D printing in a sustainable manner.

Originality/value

This paper is a summary of attempts to use biofibers as reinforcements together with different resin systems as the starting material for 3D printing processes, and most of the currently available 3D printing techniques are included herein. All of these attempts are solutions to some principal problems with current 3D printing processes such as the limit in the variety of materials and the poor mechanical performance of 3D printed parts. Various types of biofibers are involved in these studies. This paper unveils potential research directions that would further widen the use of biofibers in 3D printing in a sustainable manner.

Details

Rapid Prototyping Journal, vol. 26 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 19 July 2021

Kawaljit Singh Randhawa and Ashwin Patel

The mechanical and tribological properties of polymers and polymer composites vary with different environmental conditions. This paper aims to review the influence of…

Abstract

Purpose

The mechanical and tribological properties of polymers and polymer composites vary with different environmental conditions. This paper aims to review the influence of humidity/water conditions on various polymers and polymer composites' mechanical properties and tribological behaviors.

Design/methodology/approach

The influence of humidity and water absorption on mechanical and tribological properties of various polymers, fillers and composites has been discussed in this paper. Tensile strength, modulus, yield strength, impact strength, COF and wear rates of polymer composites are compared for different environmental conditions. The interaction between the water molecules and hydrophobic polymers is also represented.

Findings

Pure polymer matrices show somewhat mixed behavior in humid environments. Absorbed moisture generally plasticizes the epoxies and polyamides and lowers the tensile strength, yield strength and modulus. Wear rates of PVC generally decrease in humid environments, while for polyamides, it increases. Fillers like graphite and boron-based compounds exhibit low COF, while MoS2 particulate fillers exhibit higher COF at high humidity and water conditions. The mechanical properties of fiber-reinforced polymer composites tend to decrease as the rate of humidity increases while the wear rates of fiber-reinforced polymer composites show somewhat mixed behavior. Particulate fillers like metals and advanced ceramics reinforced polymer composites exhibit low COF and wear rates as the rate of humidity increases.

Originality/value

The mechanical and tribological properties of polymers and polymer composites vary with the humidity value present in the environment. In dry conditions, wear loss is determined by the hardness of the contacting surfaces, which may not effectively work for high humid environments. The tribological performance of composite constituents, i.e. matrix and fillers in humid environments, defines the overall performance of polymer composite in said environments.

Details

Industrial Lubrication and Tribology, vol. 73 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 July 2014

Altaf H. Basta, Houssni El-Saied and Emad M. Deffallah

The purpose of this paper is to prepare high-performance agro-based composites from the non-toxic rice bran-urea-formaldehyde (RB-UF) adhesive system. Investigations have…

Abstract

Purpose

The purpose of this paper is to prepare high-performance agro-based composites from the non-toxic rice bran-urea-formaldehyde (RB-UF) adhesive system. Investigations have continued for production high performance agro-based composites using environmentally acceptable approaches. The utilisation of such system with the available used local agro-based wood products (sugar-cane bagasse, SCB) adds economic value and helps reducing the environmental impact of commercial urea-formaldehyde (UF) adhesive, and most importantly, provides a potentially inexpensive alternative to the existing commercial artificial wood-panel mills.

Design/methodology/approach

Optimising the process for incorporating the RB in UF, as wood adhesive for binding the bagasse fibres, was carried out, by partially replacing commercial UF by denaturalised RB in slurry (wet) and dry form or through synthesis of UF. The denaturalisation of RB was carried out at different pHs (10-11) and at temperature 60°C for two hours. While incorporating the RB during synthesis of UF, it was carried out according to the method reported elsewhere. The formulation of adhesive components, pH value of the denaturalisation stage and the process of incorporating the RB were optimised. Assessment of the role of RB adhesive was specified from its free-formaldehyde (HCHO) content, as well as the properties (mechanical and physical properties) of the produced composites of bagasse particle board type, in comparison with the environmental impact of commercial thermosetting resin (UF).

Findings

The promising adhesive system exhibits improvement in the environmental performance (as E1 type) over a commercially UF adhesive (as E2 type), besides providing boards fulfill the requirements of grade H-3 (according to ANSI A208.1 (NPA1993). This adhesive system was resulted from replacing 30 per cent of UF by denalturalised RB (at pH 10) in slurry form. Where, its reduction in free-HCHO reached 53 per cent, as well as modulus of rupture (MOR), modulus of elasticity (MOE), internal bond (IB) and TS of the produced boards were approximately 24.2 N/mm2, approximately 3753 N/mm2, approximately 0.84 N/mm2 and approximately 11.4 per cent, respectively.

Research limitations/implications

The eco-adhesive with relatively high percentage of low-cost commercial UF (70 per cent) and 30 per cent RB, as oil production by-product, in slurry form provides good board strength and is environmentally friendly compared to SCB-based composite properties, with that produced from commercial UF. The mechanical (MOR, MOE and IB) and water-resistance properties of the produced composite comply with the standard values.

Practical implications

The approach provided low HCHO-free UF adhesive with good comparative board strength and water resistance and reasonable working life. Replacing 30 per cent of UF by RB in slurry form and denaturalised at pH 10 is considered a promising inexpensive alternate adhesive (as E1) in the wood industry based on SCB wastes.

Social implications

Incorporating the RB by-product of oil production to commercial UF will be beneficial for saving the health of wood co-workers and motivating the wood mill to export its wood products.

Originality/value

It provided a potentially simple way to improve both the utilisation of commercial UF and SCB as industrial substrates for particle-board production. This will benefit farmers, local wood mills in Upper Egypt, significantly. Meanwhile, incorporating low percentage of RB, as oil-mill by-products, is promising to partly replace UF resin in the wood industry, minimising formaldehyde emission or toxic gasses during board formation.

Details

Pigment & Resin Technology, vol. 43 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 20 December 2023

Prashant Anerao, Atul Kulkarni and Yashwant Munde

This paper aims to investigate the current state of biocomposites used in fused deposition modelling (FDM) with a focus on their mechanical characteristics.

Abstract

Purpose

This paper aims to investigate the current state of biocomposites used in fused deposition modelling (FDM) with a focus on their mechanical characteristics.

Design/methodology/approach

The study presents a variety of biocomposite materials that have been used in filaments for 3D printing by different researchers. The process of making filaments is then described, followed by a discussion of the process parameters associated with the FDM.

Findings

To achieve better mechanical properties of 3D-printed parts, it is essential to optimize the process parameters of FDM while considering the characteristics of the biocomposite material. Polylactic acid is considered the most promising matrix material due to its biodegradability and lower cost. Moreover, the use of natural fibres like hemp, flax and sugarcane bagasse as reinforcement to the polymer in FDM filaments improves the mechanical performance of printed parts.

Originality/value

The paper discusses the influence of critical process parameters of FDM like raster angle, layer thickness, infill density, infill pattern and extruder temperature on the mechanical properties of 3D-printed biocomposite.

Details

Rapid Prototyping Journal, vol. 30 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 3 May 2016

Altaf H. Basta, Houssni El-Saied and Emad M. Deffallah

The purpose of this paper is to examine the effects of denaturised rice bran (RB) and route of its incorporation during synthesis of urea-formaldehyde adhesive, on the performance…

Abstract

Purpose

The purpose of this paper is to examine the effects of denaturised rice bran (RB) and route of its incorporation during synthesis of urea-formaldehyde adhesive, on the performance of the resulting adhesive, especially viscosity, free-formaldehyde (HCHO) and quality of the produced bagasse-based composites, in comparison with those produced from commercial urea formaldehyde (UF) and RB-added UF.

Design/methodology/approach

The experiments were carried out using different denaturised RB at different percentages (1-5 per cent) and pH’s (9-11 per cent). These denaturised RB were incorporated at the last synthesis stage of UF synthesis process. The assessment was carried out on both the viscosity and environmental safety of the adhesive system, as well as the quality of the manufactured bagasse-based composites, of the particleboards (static bending, internal bond (IB) strength and water resistance properties), in comparison to commercial UF and RB added to UF. The performance of the adhesive system was evidenced by the thermogravimetric analysis and differential scanning calorimetry analyses.

Findings

The results showed that maximum static bending [modulus of rupture (MOR) and modulus of elasticity (MOE)], IB strength and water resistance properties of the resulted wood product accompanied the incorporating 5 per cent of the denaturised RB (pH = 9.0), at the last synthesised stage of UF synthesis process. Where, this synthesis process provided adhesive with viscosity nearly approaching to commercial UF adhesive, and reduced the free-HCHO of adhesive and board by approximately 56 and 49 per cent, respectively. For mechanical and water resistance properties, it provided board with 24.5 MPa MOR, 3,029 MPa MOE, 0.64 MPa IB, 11 per cent swelling (SW) and 20.5 per cent absorption. These properties fulfil the requirements of high grade particleboards American National Standard Institute (ANSI) A208.1, especially with respect to static bending values and water swelling property.

Research limitations/implications

Incorporating 5 per cent of pre-denaturised RB, at pH 9.0, in wet form, and in the last stage of synthesis UF, provided adhesive system with convenient viscosity together with lower free-HCHO and acceptable board properties, compared with that produced from commercial UF, or adding denaturised RB to already synthesised UF. For the mechanical (MOR, MOE and IB) and water resistance properties (SW per cent and absorption per cent) of the produced composite are complied the standard values of H-3 grade of particleboard.

Practical implications

Promising adhesive system is resulted from incorporating 5 per cent of pre-denaturised RB at pH 9.0, in wet form, during last stage of UF synthesis process.

Social implications

Incorporating the RB by-product of oil production to commercial UF or during synthesis of UF will be benefit for saving the healthy of wood co-workers, and motivating the wood mill to export its wood products.

Originality/value

The article provides a potential simple way to solve the drawback of increasing the viscosity of UF, as a result of adding RB, via incorporating the RB during synthesis process. The viscosity of the synthesised RB-modified UF approaches RB-free UF, and consequently the adhesive system easily penetrates through agro-fibres, and provides good bonding behaviour and high performance wood product (both quality and environmental by minimising formaldehyde emission or toxic gasses during board formation).

Article
Publication date: 4 September 2017

Leipeng Zhang, Binghan Zhang, Bo Fan, Zhenhua Gao and Junyou Shi

This paper aims to focus on the liquefaction of soybean protein to obtain a homogeneous protein solution with a high solid/protein content but low viscosity, which may improve the…

Abstract

Purpose

This paper aims to focus on the liquefaction of soybean protein to obtain a homogeneous protein solution with a high solid/protein content but low viscosity, which may improve the bond properties and technological applicability of soybean protein adhesive.

Design/methodology/approach

The liquefactions of soybean protein in the presence of various amounts of sodium sulphite, urea and sodium dodecyl sulphate (SDS) are investigated, and their effects on the main properties of liquefied soybean protein and soybean protein adhesives are characterized by Fourier transform infrared spectroscopy (FT-IR), gel permeation chromatography (GPC), viscosity tracing and plywood evaluation. Meanwhile, the applicability of soybean protein adhesive composed of liquefied protein for particleboard is also investigated.

Findings

Soybean protein can be effectively liquefied to form a homogeneous protein solution with a soybean protein content of 25 per cent and viscosity as low as 772 mPa.s; the addition of sodium sulphite, urea and SDS are beneficial for the liquefaction of soybean protein and have important effects on the technological applicability and water resistance of the obtained adhesive. The optimal liquefying technology of soybean protein is obtained in the presence of 1.5 Wt.% of sodium sulphite, 5 Wt.% of urea, 1.5 Wt.% of SDS and 3 Wt.% of sodium hydroxide. The optimal soybean protein adhesive has the desired water resistance in terms of the boiling-dry-boiling aged wet bond strength, which is up to 1.08 MPa higher than the required value (0.98 MPa) for structural use according to the commercial standard JIS K6806-2003. The optimal liquefied protein has the great potential to prepare particleboard.

Research limitations/implications

The protein content of liquefied soybean protein is expected to further increase from 25 to 40 Wt.% or even higher to further reduce the hot-pressing cycle or energy consumption of wood composites bonded by soybean protein adhesives.

Practical implications

The soybean protein adhesive composed of optimal liquefied protein has potential use in the manufacturing of structural-use plywood and has comparable applicability as a commercial urea-formaldehyde resin for the manufacturing of common particleboard.

Social implications

Soybean protein adhesive is an environmentally safe bio-adhesive that does not lead to the release of toxic formaldehyde, and the renewable and abundant soybean protein can be used with higher value added by the application as wood adhesive.

Originality/value

A novel liquefaction approach of soybean protein is proposed, and the soybean protein adhesive based on the liquefied protein is obtained with good technological applicability and desired bond properties that extend the applications of the soybean protein adhesive from interior plywood to particleboard and exterior or structural plywood.

Details

Pigment & Resin Technology, vol. 46 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 25 March 2024

Mostafa Abdel-Hamied, Ahmed A.M. Abdelhafez and Gomaa Abdel-Maksoud

This study aims to focus on the main materials used in consolidation processes of illuminated paper manuscripts and leather binding.

Abstract

Purpose

This study aims to focus on the main materials used in consolidation processes of illuminated paper manuscripts and leather binding.

Design/methodology/approach

For each material, chemical structure, chemical composition, molecular formula, solubility, advantages, disadvantages and its role in treatment process are presented.

Findings

This study concluded that carboxy methyl cellulose, hydroxy propyl cellulose, methyl cellulose, cellulose acetate, nanocrystalline cellulose, funori, sturgeon glue, poly vinyl alcohol, chitosan, chitosan nanoparticles (NPs), gelatin, aquazol, paraloid B72 and hydroxyapatite NPs were the most common and important materials used for the consolidation of illuminated paper manuscripts. For the leather bindings, hydroxy propyl cellulose, polyethylene glycol, oligomeric melamine-formaldehyde resin, acrylic wax SC6000, pliantex, paraloid B67 and B72, silicone oil and collagen NPs are the most consolidants used.

Originality/value

Illuminated paper manuscripts with leather binding are considered one of the most important objects in libraries, museums and storehouses. The uncontrolled conditions and other deterioration factors inside the libraries and storehouses lead to degradation of these artifacts. The brittleness, fragility and weakness are considered the most common deterioration aspects of illuminated paper manuscripts and leather binding. Therefore, the consolidation process became vital and important to solve this problem. This study presents the main materials used for consolidation process of illuminated paper manuscripts and leather bindings.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 December 2018

Patcharaporn Chuayplod and Duangdao Aht-Ong

The purpose of this work was to modify the surface of parawood sawdust (Hevea brasiliensis) microcrystalline cellulose (PW-MCC) used as reinforcing agent in polypropylene…

Abstract

Purpose

The purpose of this work was to modify the surface of parawood sawdust (Hevea brasiliensis) microcrystalline cellulose (PW-MCC) used as reinforcing agent in polypropylene composites with benzoyl chloride under a mechanochemistry process.

Design/methodology/approach

The acetylated PW-MCC was produced from heterogeneous condition using planetary ball mill process at a rotation speed of 400 rpm. Before the esterification reaction, PW-MCC was pre-treated with pyridine at 60°C for 1 h in order to penetrate and swell the cellulose structure. The optimum condition of esterified PW-MCC with various molar ratios of benzoyl chloride/anhydroglucose unit (AGU) was studied. The degree of substitution, functional group, thermal stability and morphology of esterified cellulose were characterized by 1H-nuclear magnetic resonance (NMR), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analyzer (TGA) and scanning electron microscopy (SEM).

Findings

The functional group from FTIR confirmed that PW-MCC was successfully esterified with benzoyl chloride. The optimum condition which gave the maximum degree of substitution at 3.00 was achieved by using benzoyl chloride/AGU at 5 for 1 h. SEM analysis revealed that the modified PW-MCC surface became rougher than the unmodified PW-MCC surface. The polypropylene composites with 5-30 wt% PW-MCC and esterified PW-MCC were prepared without compatibilizer.

Originality/value

The composites with esterified PW-MCC enhanced water resistance and thermal stability when compared to composites with PW-MCC.

Details

World Journal of Engineering, vol. 15 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

1 – 10 of 28