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1 – 10 of 105
Article
Publication date: 6 March 2017

Altaf Halim Basta, Houssni El-Saied, Amin Mahmoud Baraka and Vivian Fayez Lotfy

The purpose of this research paper focused on studying the role of activated carbons (ACs), which were synthesized from long-chain aldehyde-based xerogels (Xs-AC), as benefit…

Abstract

Purpose

The purpose of this research paper focused on studying the role of activated carbons (ACs), which were synthesized from long-chain aldehyde-based xerogels (Xs-AC), as benefit additives to enhance the application of a low-cost urea formaldehyde (UF) adhesive for production of rice straw (RS) composites complying with both the standard specifications of particle-board type and the board produced from using conventional adhesive of RS fibers (methylene diphenyl diisocyanate, MDI). The results are supported by differential scanning calorimetry (DSC) analysis, which indicated the curing and interaction of RS fibers with the adhesive systems.

Design/methodology/approach

RS-based composites of particle-board type were prepared from applying new Xs-AC–UF adhesive systems to RS particles. For comparison, particle boards by using commercial UF and 4 per cent MDI were also prepared. To clear the beneficial effect of X-ACs as new HCHO (formaldehyde)-scavengers, the properties of the resulted boards were compared with those produced from the previous investigated scavenger: amide-containing starch-UF (AM/St–UF), and treated RS. DSC analysis was performed on the RS adhesive system, to follow the curing and the interaction behavior of UF with fibers in the presence of Xs-ACs.

Findings

The promising results obtained of RS particle boards from using the investigated new HCHO-scavenger are modulus of rupture (MOR) = 17.2 MPa, modulus of elasticity (MOE) = 4,689 MPa and internal bond (IB) strength = 0.49 MPa. While, the thickness swelling (TS) and maximum reduction in free-HCHO are 48.5 and 44.6 per cent, respectively; this reduction value specified the particle-board of E1-E2 type.

Research limitations/implications

The X-AC-UF adhesive systems and treated RS provided particle boards with mechanical properties (MOR, MOE and IB) that met the standard specification values (class M-2 according to ANSI standard and P-2 according to EN standard requirements), together with maximum reduction in toxicity of UF. However, the resistance in water swelling property is weak and needs further study to be solved.

Practical implications

The incorporation of small percentage of new HCHO-scavenger (X-AC) to UF is an effective way to improve its thermal behavior. Moreover, the mechanical properties of agro-based composites based on the treated RS waste together with the X-AC-UF system exceeded those values of panels produced from (AM/St-UF) and also from (4 per cent MDI).

Social implications

Incorporating the Xs-AC to commercial UF will be of benefit for saving the health of wood co-workers and motivating the wood mill to export its wood products, as well as minimizing the export of MDI.

Originality/value

This paper was based on enhancing the potential utilization of both undesirable RS agro wastes and environmentally unacceptable low-cost UF adhesive in the production of agro-composites that comply with the International Standard Specifications of particle board type. In this respect, a new HCHO-scavenger was synthesized and applied, based on AC from non-conventional xerogels. This study presents a solution to protect the environment from pollution, as a result of burning the undesirable RS, as well as to protect the workers and users of wood panels from exposure to the toxic and carcinogenic gas (formaldehyde). It also benefits in replacing the high cost of the RS adhesive (MDI) by using low-cost modified UF.

Article
Publication date: 1 July 2014

Altaf H. Basta, Houssni El-Saied and Emad M. Deffallah

The purpose of this paper is to prepare high-performance agro-based composites from the non-toxic rice bran-urea-formaldehyde (RB-UF) adhesive system. Investigations have…

Abstract

Purpose

The purpose of this paper is to prepare high-performance agro-based composites from the non-toxic rice bran-urea-formaldehyde (RB-UF) adhesive system. Investigations have continued for production high performance agro-based composites using environmentally acceptable approaches. The utilisation of such system with the available used local agro-based wood products (sugar-cane bagasse, SCB) adds economic value and helps reducing the environmental impact of commercial urea-formaldehyde (UF) adhesive, and most importantly, provides a potentially inexpensive alternative to the existing commercial artificial wood-panel mills.

Design/methodology/approach

Optimising the process for incorporating the RB in UF, as wood adhesive for binding the bagasse fibres, was carried out, by partially replacing commercial UF by denaturalised RB in slurry (wet) and dry form or through synthesis of UF. The denaturalisation of RB was carried out at different pHs (10-11) and at temperature 60°C for two hours. While incorporating the RB during synthesis of UF, it was carried out according to the method reported elsewhere. The formulation of adhesive components, pH value of the denaturalisation stage and the process of incorporating the RB were optimised. Assessment of the role of RB adhesive was specified from its free-formaldehyde (HCHO) content, as well as the properties (mechanical and physical properties) of the produced composites of bagasse particle board type, in comparison with the environmental impact of commercial thermosetting resin (UF).

Findings

The promising adhesive system exhibits improvement in the environmental performance (as E1 type) over a commercially UF adhesive (as E2 type), besides providing boards fulfill the requirements of grade H-3 (according to ANSI A208.1 (NPA1993). This adhesive system was resulted from replacing 30 per cent of UF by denalturalised RB (at pH 10) in slurry form. Where, its reduction in free-HCHO reached 53 per cent, as well as modulus of rupture (MOR), modulus of elasticity (MOE), internal bond (IB) and TS of the produced boards were approximately 24.2 N/mm2, approximately 3753 N/mm2, approximately 0.84 N/mm2 and approximately 11.4 per cent, respectively.

Research limitations/implications

The eco-adhesive with relatively high percentage of low-cost commercial UF (70 per cent) and 30 per cent RB, as oil production by-product, in slurry form provides good board strength and is environmentally friendly compared to SCB-based composite properties, with that produced from commercial UF. The mechanical (MOR, MOE and IB) and water-resistance properties of the produced composite comply with the standard values.

Practical implications

The approach provided low HCHO-free UF adhesive with good comparative board strength and water resistance and reasonable working life. Replacing 30 per cent of UF by RB in slurry form and denaturalised at pH 10 is considered a promising inexpensive alternate adhesive (as E1) in the wood industry based on SCB wastes.

Social implications

Incorporating the RB by-product of oil production to commercial UF will be beneficial for saving the health of wood co-workers and motivating the wood mill to export its wood products.

Originality/value

It provided a potentially simple way to improve both the utilisation of commercial UF and SCB as industrial substrates for particle-board production. This will benefit farmers, local wood mills in Upper Egypt, significantly. Meanwhile, incorporating low percentage of RB, as oil-mill by-products, is promising to partly replace UF resin in the wood industry, minimising formaldehyde emission or toxic gasses during board formation.

Details

Pigment & Resin Technology, vol. 43 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 May 2016

Altaf H. Basta, Houssni El-Saied and Emad M. Deffallah

The purpose of this paper is to examine the effects of denaturised rice bran (RB) and route of its incorporation during synthesis of urea-formaldehyde adhesive, on the performance…

Abstract

Purpose

The purpose of this paper is to examine the effects of denaturised rice bran (RB) and route of its incorporation during synthesis of urea-formaldehyde adhesive, on the performance of the resulting adhesive, especially viscosity, free-formaldehyde (HCHO) and quality of the produced bagasse-based composites, in comparison with those produced from commercial urea formaldehyde (UF) and RB-added UF.

Design/methodology/approach

The experiments were carried out using different denaturised RB at different percentages (1-5 per cent) and pH’s (9-11 per cent). These denaturised RB were incorporated at the last synthesis stage of UF synthesis process. The assessment was carried out on both the viscosity and environmental safety of the adhesive system, as well as the quality of the manufactured bagasse-based composites, of the particleboards (static bending, internal bond (IB) strength and water resistance properties), in comparison to commercial UF and RB added to UF. The performance of the adhesive system was evidenced by the thermogravimetric analysis and differential scanning calorimetry analyses.

Findings

The results showed that maximum static bending [modulus of rupture (MOR) and modulus of elasticity (MOE)], IB strength and water resistance properties of the resulted wood product accompanied the incorporating 5 per cent of the denaturised RB (pH = 9.0), at the last synthesised stage of UF synthesis process. Where, this synthesis process provided adhesive with viscosity nearly approaching to commercial UF adhesive, and reduced the free-HCHO of adhesive and board by approximately 56 and 49 per cent, respectively. For mechanical and water resistance properties, it provided board with 24.5 MPa MOR, 3,029 MPa MOE, 0.64 MPa IB, 11 per cent swelling (SW) and 20.5 per cent absorption. These properties fulfil the requirements of high grade particleboards American National Standard Institute (ANSI) A208.1, especially with respect to static bending values and water swelling property.

Research limitations/implications

Incorporating 5 per cent of pre-denaturised RB, at pH 9.0, in wet form, and in the last stage of synthesis UF, provided adhesive system with convenient viscosity together with lower free-HCHO and acceptable board properties, compared with that produced from commercial UF, or adding denaturised RB to already synthesised UF. For the mechanical (MOR, MOE and IB) and water resistance properties (SW per cent and absorption per cent) of the produced composite are complied the standard values of H-3 grade of particleboard.

Practical implications

Promising adhesive system is resulted from incorporating 5 per cent of pre-denaturised RB at pH 9.0, in wet form, during last stage of UF synthesis process.

Social implications

Incorporating the RB by-product of oil production to commercial UF or during synthesis of UF will be benefit for saving the healthy of wood co-workers, and motivating the wood mill to export its wood products.

Originality/value

The article provides a potential simple way to solve the drawback of increasing the viscosity of UF, as a result of adding RB, via incorporating the RB during synthesis process. The viscosity of the synthesised RB-modified UF approaches RB-free UF, and consequently the adhesive system easily penetrates through agro-fibres, and provides good bonding behaviour and high performance wood product (both quality and environmental by minimising formaldehyde emission or toxic gasses during board formation).

Article
Publication date: 1 May 1983

Raised floors — independent floor surfaces raised above the structural floor surface to create a surface void — were developed to solve the problems presented by cable…

Abstract

Raised floors — independent floor surfaces raised above the structural floor surface to create a surface void — were developed to solve the problems presented by cable proliferation in computer rooms. From this early, specialist application the technique has now spread far beyond the computer suite to cope with the increased servicing needs of the general office area. The first issue of Facilities covered the deeper, platform or jacked floor type: this article is concerned with the provision of a shallower void — commonly by means of some sort of batten and particle board system — and with the issue of cable management in general.

Details

Facilities, vol. 1 no. 5
Type: Research Article
ISSN: 0263-2772

Abstract

Details

Innovation Africa
Type: Book
ISBN: 978-1-78560-310-5

Article
Publication date: 1 May 1996

O. Akaranta

Describes experiments with the use of coconut coir dust extract as a raw material in the production of polyurethane and epoxy resin wood finishes, using benzoylated and methylated…

Abstract

Describes experiments with the use of coconut coir dust extract as a raw material in the production of polyurethane and epoxy resin wood finishes, using benzoylated and methylated derivatives of the extract modified with isocyanates to produce polyurethane resins, or with epichlorohydrin to give epoxy resins, and using the copolymer resins formed in the formulation of wood finishes. Finds that the incorporation of cashew nut shell liquid into the copolymer resins further enhances the film‐forming properties of the finishes.

Details

Pigment & Resin Technology, vol. 25 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 19 July 2011

Daniel Hellström and Fredrik Nilsson

The purpose of this paper is to identify and describe the strategic potential of logistics‐driven packaging innovation in retail supply chains, and suggest propositions for…

21721

Abstract

Purpose

The purpose of this paper is to identify and describe the strategic potential of logistics‐driven packaging innovation in retail supply chains, and suggest propositions for further research and development, providing practitioners with a better basis on which to make strategic packaging and logistics decisions.

Design/methodology/approach

An in‐depth case study was conducted at a large global retailer which had implemented an innovative unit load carrier. The case study highlights a previously inaccessible phenomenon, as this type of unit load carrier has only been implemented on a large‐scale in the studied retailer's supply chain. In order to explore the impact of the innovative unit load carrier, the case study draws on a longitudinal research approach.

Findings

The case study demonstrates the potential of logistics‐driven packaging innovation in retail supply chains. It provides detailed insights into the impact of an innovative unit load carrier on different supply chain echelons. These insights emphasise the need for a systems perspective in order to understand the total impact of packaging innovations on supply chains.

Research limitations/implications

The case study focuses on the impact of a particular innovation on a particular supply chain. Even though the consequences in other supply chains may be different, this study provides detailed explanations and illustrative examples which generate insights relevant to other firms and supply chains.

Practical implications

This paper provides an understanding of potential trade‐offs between standardised and differentiated packaging, providing practitioners with a better basis for making decisions on packaging design and development.

Originality/value

The paper illustrates the need to consider packaging as a strategic component which contributes to overall supply chain performance. To support strategic packaging decision‐making propositions for packaging innovation in retail supply chains are provided.

Details

International Journal of Retail & Distribution Management, vol. 39 no. 9
Type: Research Article
ISSN: 0959-0552

Keywords

Article
Publication date: 1 February 1996

Edgar S. Lower

The second in a two‐part series, describes various applications of calcium stearate in resins and resinous polymers. Focuses in particular on its use in polypropylenes and…

Abstract

The second in a two‐part series, describes various applications of calcium stearate in resins and resinous polymers. Focuses in particular on its use in polypropylenes and stynenes (e.g. as a slip agent, a dispersing agent, a light stabilizer, or a nucleating agent) and in polyvinyl chlorides (e.g. as a pure‐proofing agent, to enhance ageing and heat resistance or as a non‐toxic stabilizer against acid, heat and light). Also considers the different applications of various stearate blends.

Details

Pigment & Resin Technology, vol. 25 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 March 1983

Veneering used to refer only to surfacing boards with wood veneers and the technique has been used since the days of the ancient Egyptians. (A primitive veneered casket was found…

Abstract

Veneering used to refer only to surfacing boards with wood veneers and the technique has been used since the days of the ancient Egyptians. (A primitive veneered casket was found in the tomb of Tutenkhamen). However, in modern usage the term now describes the surfacing of panels with a much wider range of materials including not only wood veneers but also decorative laminates and thermo‐plastics and paper foils. Paper‐based foils, in particular, are being constantly improved so that the colouring, and even the texture, of wood veneers can now be reproduced with great accuracy.

Details

Pigment & Resin Technology, vol. 12 no. 3
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 1 March 1996

R.G. Murphy and S. Todd

Explains ways to mitigate the effects of various species of pests in dwellings, dealing with three distinct groups ‐ insects, rodents and birds. There are now many other species…

1486

Abstract

Explains ways to mitigate the effects of various species of pests in dwellings, dealing with three distinct groups ‐ insects, rodents and birds. There are now many other species, apart from fleas, lice and bedbugs, which have evolved to capitalize on the more recent environmental modifications which man has undertaken. Looks at several objections, apart from the aesthetic, to the presence of pests in dwellings including significant risks to health, deterioration of the structure itself and economic loss. Examines potential pest problems which may arise in new designs/construction and suggest possible solutions.

Details

Structural Survey, vol. 14 no. 1
Type: Research Article
ISSN: 0263-080X

Keywords

1 – 10 of 105