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1 – 10 of over 18000
Article
Publication date: 11 June 2024

Haifei Zheng, Yanguo Yin, Rongrong Li, Cong Liu and Qi Chen

This paper aims to investigate the effect of chemical nickel plating and mechanical alloying on the mechanical and tribological properties of FeS/iron-based self-lubricating…

Abstract

Purpose

This paper aims to investigate the effect of chemical nickel plating and mechanical alloying on the mechanical and tribological properties of FeS/iron-based self-lubricating materials as well as the wear mechanism of the materials.

Design/methodology/approach

Surface modification of FeS powder was carried out by chemical nickel plating method and mechanical alloying of mixed powder by ball milling. The mechanical properties of the material were tested by tribological testing by M-200 ring block type friction and wear tester. Optical microscope was used to observe the surface morphology of the material and the transfer film on the surface of the mate parts, and scanning electron microscope and EDS were used to characterize the wear surface.

Findings

Mechanical alloying ball milling was carried out so that the lubricating particles in the matrix are uniformly dispersed; nickel-plated layer enhances the interfacial bonding of FeS and the matrix, and the combination of the two improves the mechanical properties of the material, and at the same time the friction side of the surface of the lubrication of FeS lubricant transfer film formed is denser and more intact, and the friction coefficient of friction side and the wear rate of the material have been greatly reduced.

Originality/value

This work aims to improve the mechanical and tribological properties of FeS/iron-based self-lubricating materials and to provide a reference for the preparation of materials with excellent overall properties.

Details

Industrial Lubrication and Tribology, vol. 76 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 September 2024

Osman Ulkir

The aim of this study is to investigate the printing parameters of fused deposition modeling (FDM), a material extrusion-based method, and to examine the mechanical and thermal…

Abstract

Purpose

The aim of this study is to investigate the printing parameters of fused deposition modeling (FDM), a material extrusion-based method, and to examine the mechanical and thermal properties of their polylactic acid (PLA) components reinforced with copper, bronze, and carbon fiber micro particles.

Design/methodology/approach

Tensile test samples were created by extruding composite filament materials using FDM-based 3D printer. Taguchi method was used to design experiments where layer thickness, infill density, and nozzle temperature were the printing variables. Analysis of variance (ANOVA) was applied to determine the effect of these variables on tensile strength.

Findings

The results of this study showed that the reinforcement of metal particles in PLA material reduces strength and increases elongation. The highest tensile strength was obtained when the layer thickness, infill density, and nozzle temperature were set to 100 µm, 60%, and 230 °C, respectively. As a result of thermal analysis, cooper-PLA showed the highest thermal resistance among metal-based PLA samples.

Originality/value

It is very important to examine the mechanical and thermal quality of parts fabricated in FDM with metal-PLA composites. In the literature, the mechanical properties of metal-reinforced composite PLA parts have been examined using different factors and levels. However, the fabrication of parts using the FDM method with four different metal-added PLA materials has not been examined before. Another unique aspect of the study is that both mechanical and thermal properties of composite materials will be examined.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 17 September 2024

Mahdi Salari, Milad Ghanbari, Martin Skitmore and Majid Alipour

This paper aims to create a comprehensive framework for selecting alternative materials in construction projects, integrating building information modeling (BIM) and the particle…

Abstract

Purpose

This paper aims to create a comprehensive framework for selecting alternative materials in construction projects, integrating building information modeling (BIM) and the particle swarm optimization (PSO) algorithm. Materials comprise 60%–65% of the total project cost, and current methods require significant time and human resources.

Design/methodology/approach

A prototype framework is developed that considers multiple criteria to optimize the material selection process, addressing the significant investment of time and resources required in current methods. The study uses surveys and interviews with construction professionals to collect primary data on alternative materials selection.

Findings

The results show that integrating BIM and the PSO algorithm improves cost optimization and material selection outcomes.

Originality/value

This comprehensive tool enhances decision-making capabilities and resource utilization, improving project outcomes and resource utilization. It offers a systematic approach to evaluating and selecting materials, making it a valuable resource for construction professionals.

Details

Construction Innovation , vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1471-4175

Keywords

Article
Publication date: 22 January 2024

Cong Liu, Yanguo Yin and Rongrong Li

This study aims to investigate the effects of ball–material ratio on the properties of mixed powders and Cu-Bi self-lubricating alloy materials.

Abstract

Purpose

This study aims to investigate the effects of ball–material ratio on the properties of mixed powders and Cu-Bi self-lubricating alloy materials.

Design/methodology/approach

Cu-Bi mixed powder was ball milled at different ball–material ratios, and the preparation of Cu-Bi alloy materials was achieved through powder metallurgy technology. Scanning electron microscopy, X-ray diffraction and Raman spectroscopy were conducted to study the microstructure and phase composition of the mixed powder. The apparent density and flow characteristics of mixed powders were investigated using a Hall flowmeter. Tests on the crushing strength, impact toughness and tribological properties of self-lubricating alloy materials were conducted using a universal electronic testing machine, 300 J pendulum impact testing machine and M200 ring-block tribometer, respectively.

Findings

With the increase in ball–material ratio, the spherical copper matrix particles in the mixed powder became lamellar, the mechanical properties of the material gradually reduced, the friction coefficient of the material first decreased and then stabilized and the wear rate decreased initially and then increased. The increase in the ball–material ratio resulted in the fine network distribution of the Bi phase in the copper alloy matrix, which benefitted its enrichment on the worn surface for the formation a lubricating film and improvement of the material’s tribological performance. However, a large ball–material ratio can excessively weaken the mechanical properties of the material and reduce its wear resistance.

Originality/value

The effects of ball–material ratio on Cu-Bi mixed powder and material properties were clarified. This work provides a reference for the mechanical alloying process and its engineering applications.

Details

Industrial Lubrication and Tribology, vol. 76 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 28 August 2024

Raphael Timothy Steffen, Michael Robert Tucker, Francesco Sillani, Denis Schütz and Markus Bambach

For additive manufacturing (AM) through laser-based powder bed fusion of polymers (PBF-LB/P), accurate characterization of powder flowability is vital for achieving high-quality…

Abstract

Purpose

For additive manufacturing (AM) through laser-based powder bed fusion of polymers (PBF-LB/P), accurate characterization of powder flowability is vital for achieving high-quality parts. However, accurately characterizing feedstock flowability presents challenges because of a lack of consensus on which tests to perform and the diverse forces and mechanisms involved. This study aims to undertake a thorough investigation into the flowability of eight feedstock materials for PBF-LB/P at different temperatures using various techniques.

Design/methodology/approach

For ambient temperature assessments, established metrics such as avalanche angle and Hausner ratio, along with the approximated flow function coefficient (FFCapp), are used. The study then focuses on the influence of elevated temperatures representative of in-process conditions. FFCapp and differential scanning calorimetry (DSC) are performed and analyzed, followed by a correlation analysis as a holistic approach to identify key aspects for flowability. Furthermore, two feedstock materials are compared with a previous study to connect the present findings to PBF-LB/P processing.

Findings

The study revealed intrinsic material properties such as mechanical softening near the melting point to become significant. This partially explains why certain powders with poor ambient temperature flowability are consistently demonstrated to produce high-quality parts. FFCapp and thermal characterization through DSC are identified as critical metrics for optimizing feedstock material characteristics across temperature ranges.

Originality/value

Previous studies emphasized specific characterizations of feedstock material at ambient temperature, presented a limited materials selection or focused on metrics such as shape factors. In contrast, this study addresses a partially understood aspect by examining the critical role of temperature in governing feedstock material flowability. It advocates for the inclusion of temperature variables in flowability analyses to closely resemble the PBF-LB/P process, which can be applied to material design, selection and process optimization.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 2 August 2024

Lotte Hallez, Bram Spruyt, Filip Boen and Tim Smits

This study investigates the combined impact of two packaging cues (i.e. packaging material, recycled content claim) and a price premium on young consumers’ product perceptions and…

Abstract

Purpose

This study investigates the combined impact of two packaging cues (i.e. packaging material, recycled content claim) and a price premium on young consumers’ product perceptions and choices.

Design/methodology/approach

Experimental data were collected online via a questionnaire and a hypothetical choice task completed by 221 young consumers (i.e. 19–25 years). We manipulated two packaging cues for a liquid food product: the packaging material (glass vs plastic) and the presence (vs absence) of a recycled content claim (i.e. 100% recycled). We also manipulated whether a price premium was attached to these packaging variations.

Findings

The packaging material and the claim both had a significant influence on young consumers’ sustainability perceptions, and these perceptions extended to perceptions of various product attributes (e.g. healthiness, quality). When all products cost the same, participants were more likely to choose a glass bottle (i.e. 81%) than a plastic bottle, and a bottle with the recycled content claim (i.e. 79%) than a bottle without this claim. However, these preferences dropped significantly when a price premium was attached to these packaging variations.

Originality/value

While most studies have relied on surveys and qualitative methods to investigate consumers’ reactions to sustainable packaging, our research uses an experimental method to assess how packaging impacts young consumers’ perceptions and choices. Additionally, by manipulating the presence of a price premium, this study uniquely investigates the impact of such a premium on young consumers' willingness to choose sustainable packaging.

Details

British Food Journal, vol. 126 no. 9
Type: Research Article
ISSN: 0007-070X

Keywords

Article
Publication date: 30 July 2024

Aliaksei Petsiuk, Brandon Bloch, Mitch Debora and Joshua M. Pearce

Presently in multicolor fused filament-based three-dimensional (3-D) printing, significant amounts of waste material are produced through nozzle priming and purging each time a…

Abstract

Purpose

Presently in multicolor fused filament-based three-dimensional (3-D) printing, significant amounts of waste material are produced through nozzle priming and purging each time a change from one color to another occurs. G-code generating slicing software typically changes the material on each layer resulting in wipe towers with greater mass than the target object. The purpose of this study is to provide an alternative fabrication approach based on interlayer tool clustering (ITC) for the first time, which reduces the number of tool changes and is compatible with any commercial 3-D printer without the need for hardware modifications.

Design/methodology/approach

The authors have developed an open-source PrusaSlicer upgrade, compatible with Slic3r-based software, which uses the described algorithm to generate g-code toolpath and print experimental objects. The theoretical time, material and energy savings are calculated and validated to evaluate the proposed fabrication method qualitatively and quantitatively.

Findings

The experimental results show the novel ITC method can significantly increase the efficiency of multimaterial printing, with an average 1.7-fold reduction in material use, and an average 1.4-fold reduction in both time and 3-D printing energy use. In addition, this approach reduces the likelihood of technical failures in the manufacturing of the entire part by reducing the number of tool changes, or material transitions, on average by 2.4 times.

Originality/value

The obtained results support distributed recycling and additive manufacturing, which has both environmental and economic benefits and increasing the number of colors in a 3-D print increases manufacturing savings.

Details

Rapid Prototyping Journal, vol. 30 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 22 August 2024

Binghai Zhou and Mingda Wen

Owing to the finite nature of the boundary of the line (BOL), the conventional method, involving the strong matching of single-variety parts with storage locations at the…

Abstract

Purpose

Owing to the finite nature of the boundary of the line (BOL), the conventional method, involving the strong matching of single-variety parts with storage locations at the periphery of the line, proves insufficient for mixed-model assembly lines (MMAL). Consequently, this paper aims to introduce a material distribution scheduling problem considering the shared storage area (MDSPSSA). To address the inherent trade-off requirement of achieving both just-in-time efficiency and energy savings, a mathematical model is developed with the bi-objectives of minimizing line-side inventory and energy consumption.

Design/methodology/approach

A nondominated and multipopulation multiobjective grasshopper optimization algorithm (NM-MOGOA) is proposed to address the medium-to-large-scale problem associated with MDSPSSA. This algorithm combines elements from the grasshopper optimization algorithm and the nondominated sorting genetic algorithm-II. The multipopulation and coevolutionary strategy, chaotic mapping and two further optimization operators are used to enhance the overall solution quality.

Findings

Finally, the algorithm performance is evaluated by comparing NM-MOGOA with multi-objective grey wolf optimizer, multiobjective equilibrium optimizer and multi-objective atomic orbital search. The experimental findings substantiate the efficacy of NM-MOGOA, demonstrating its promise as a robust solution when confronted with the challenges posed by the MDSPSSA in MMALs.

Originality/value

The material distribution system devised in this paper takes into account the establishment of shared material storage areas between adjacent workstations. It permits the undifferentiated storage of various part types in fixed BOL areas. Concurrently, the innovative NM-MOGOA algorithm serves as the core of the system, supporting the formulation of scheduling plans.

Article
Publication date: 2 August 2024

Peng Cai, Pingjie Zhang, Xiong Xiao, Wenneng Yang, Xiaohan Wu, Lingli Ni and Fei Zheng

The purpose of this paper is to investigate the effect of mullite on the mechanical properties and friction of carbon fiber (CF)-reinforced friction material.

Abstract

Purpose

The purpose of this paper is to investigate the effect of mullite on the mechanical properties and friction of carbon fiber (CF)-reinforced friction material.

Design/methodology/approach

CF-reinforced friction materials with varying content of mullite were fabricated by hot press molding, and then the tribological properties were tested on the MRH-3-type tribometer under ambient conditions with the ring-on-block configuration.

Findings

The experimental results indicated that the addition of mullite increased the density and compressive strength of friction material. However, the flexural strength of friction material decreased by 16% with the addition of 15 Wt.% mullite. The friction coefficient was proportional to the mullite content. Friction material with 12.5 Wt.% mullite showed the highest friction stability under different loads, whereas friction material with 10 Wt.% mullite exhibited the highest friction stability under different sliding speeds.

Originality/value

By boosting the resistance to deformation under load and increasing the specific heat capacity, mullite contributed significantly to the friction stability of the friction material.

Details

Industrial Lubrication and Tribology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 5 August 2024

Christopher Igwe Idumah, Raphael Stone Odera and Emmanuel Obumneme Ezeani

Nanotechnology (NT) advancements in personal protective textiles (PPT) or personal protective equipment (PPE) have alleviated spread and transmission of this highly contagious…

Abstract

Purpose

Nanotechnology (NT) advancements in personal protective textiles (PPT) or personal protective equipment (PPE) have alleviated spread and transmission of this highly contagious viral disease, and enabled enhancement of PPE, thereby fortifying antiviral behavior.

Design/methodology/approach

Review of a series of state of the art research papers on the subject matter.

Findings

This paper expounds on novel nanotechnological advancements in polymeric textile composites, emerging applications and fight against COVID-19 pandemic.

Research limitations/implications

As a panacea to “public droplet prevention,” textiles have proven to be potentially effective as environmental droplet barriers (EDBs).

Practical implications

PPT in form of healthcare materials including surgical face masks (SFMs), gloves, goggles, respirators, gowns, uniforms, scrub-suits and other apparels play critical role in hindering the spreading of COVID-19 and other “oral-respiratory droplet contamination” both within and outside hospitals.

Social implications

When used as double-layers, textiles display effectiveness as SFMs or surgical-fabrics, which reduces droplet transmission to <10 cm, within circumference of ∼0.3%.

Originality/value

NT advancements in textiles through nanoparticles, and sensor integration within textile materials have enhanced versatile sensory capabilities, robotics, flame retardancy, self-cleaning, electrical conductivity, flexibility and comfort, thereby availing it for health, medical, sporting, advanced engineering, pharmaceuticals, aerospace, military, automobile, food and agricultural applications, and more. Therefore, this paper expounds on recently emerging trends in nanotechnological influence in textiles for engineering and fight against COVID-19 pandemic.

Details

International Journal of Clothing Science and Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0955-6222

Keywords

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