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This paper aims to investigate the effects of second phase precipitate size on microstructure, hardness, density, corrosion and electrical conductivity of 7075 aluminum alloy fabricated by the powder metallurgy method and aged at 120°C for various aging periods.

For the aging process (T6), these alloys were solution-treated at 485°C for 2 h, quenched, aged at 120°C for four various periods and finally air cooled. After the aging process, these alloys were examined with scanning electron microscope, X-ray diffraction, density and hardness measurements. The corrosion tests were carried out using the potentiodynamic polarization technique; electrical conductivity values were measured as IACS%.

Results showed that the precipitate size increased with increasing aging period and the maximum precipitate size was achieved for the sample aged for 28 h. The maximum hardness was attained for the sample aged for 24 h, while the same specimen obtained the lowest electrical conductivity and corrosion resistance.

In this research, second phase precipitates of heat treatment processing affected the electrical conductivity and corrosion behavior of the 7075 aluminum alloy. Also it is understood that the heat treatment period is an effective parameter on these properties.

This paper aims to present a numerical analysis and comparison of two types of conductive fillers of polymeric composites subjected to lightning strikes.

Two types of conductive fillers were considered in the developed numerical models of electrically conductive composites: carbon nanotubes and polyaniline. For these fillers, the representative volume elements were developed to consider distribution of the particles that ensures percolation and homogenization of the materials within the Eshelby-based semi-analytical mean-field homogenization approach. The performed numerical analyses allowed determination of effective volume fractions of conducting particles, resistivity and conductivity tensors, and finally the current density for the simulated materials subjected to lightning strike.

The obtained results allowed for comparison of electrical conductivity of two simulated materials. It was observed that besides fair results obtained in the previous studies for intrinsically conducting polymers as fillers of composites dedicated for lightning strike protection, the composites filled with carbon nanotubes reveal much better conductivity.

The presented simulation results can be considered as initial information for further experimental tests on electrical conductivity of such materials.

The originality of the paper lies in the proposed design and simulation procedures of conductive composites as well as the comparison of selected composites dedicated for lightning strike protection as the most intensively developed materials for this purpose.

This study aims to introduce a predictive homogenization model incorporating electrical percolation considerations to forecast the electrical characteristics of unidirectional carbon-epoxy laminate composites.

This study presents a method for calculating the electrical conductivity tensor for various ply arrangement patterns to elucidate phenomena occurring around the interfaces between plies. These interface models are then integrated into a three-dimensional (3D) magneto-thermal model using the finite element method. A comparative study is conducted between different approaches, emphasizing the advantages of the new model through experimental measurements.

This research facilitates the innovative integration of electrical percolation considerations, resulting in substantial improvement in the prediction of electrical properties of composites. The validity of this improvement is established through comprehensive validation against existing approaches and experimentation.

The study primarily focuses on unidirectional carbon-epoxy laminate composites. Further research is needed to extend the model's applicability to other composite materials and configurations.

The proposed model offers a significant improvement in predicting the electrical properties of composite materials by incorporating electrical percolation considerations at inter-ply interfaces, which have not been addressed in previous studies. This research provides valuable information to improve the accuracy of predictions of the electrical properties of composites and offers a methodology for accounting for these properties in 3D magneto-thermal simulations.

This research aims to examine the impact of friction stir processing (FSP) treatment on an aluminum alloy, especially the AD31T alloy derived from the Al-Fe-Mg-Si system. The aim is to assess the influence of different processing techniques on the microstructure and physical and mechanical characteristics of the material, with a specific focus on structural and bulk imperfections inside the stir zone (SZ).

The study demonstrates that augmenting the linear velocity of the tool within the 25–100 mm/min range results in significant enhancements. The enhancements include a decrease in the heat-affected zone (HAZ), a reduction in the extent of volume defects inside the SZ and a more uniform deformation. The microstructural analysis results are corroborated by data acquired from microhardness and electrical conductivity studies, confirming the beneficial influence of modifying the tool’s linear velocity on the material parameters.

This study provides significant observations on the changes in microstructure and the generation of flaws throughout the process of FSP of AD31T alloy. These results have practical implications for improving the characteristics of the alloy and optimizing the production conditions.

All samples exhibit a distinct reduction in electrical conductivity within the initial third of the sample, aligning with the transitional region between the base metal (BM) and the HAZ. This underscores the importance of understanding the transitional zones during FSP.

The purpose of this paper is to present an exhaustive review of research studies and activities in the inkjet printing of conductive materials.

This paper gives a detailed literature survey of research carried out in inkjet printing of conductive materials.

This article explains the inkjet printing process and the various types of conductive inks. It then examines the various factors that affect the quality of inkjet printed interconnects such as printing parameters, materials and substrate treatments. Methods of characterising both the inkjet printing process and the electrical properties of printed conductive materials are also presented. Finally relevant applications of this technology are described.

Inkjet printing is currently one of the cheapest direct write techniques for manufacturing. The use of this technique in electronic manufacturing, where interconnects and other conductive features are required is an area of increasing relevance to the fields of electronics manufacturing, packaging and assembly. This review paper would therefore be of great value and interest to this community.

The purpose of this paper is to determine the physical design parameters that influence the total resistance of a twisted conductor (cable). One of the physical parameters characterizing this type of structures is the uneven distribution of resistivity due to hardening, which is the result of stress exerted on the wires during the manufacturing process.

The authors have developed a method to take into account the effect of localized hardening on the inhomogeneous distribution of electrical conductivity in the distorted structures of the conductor. To achieve this goal, the authors have implemented a mechanical-electrical simulation method. The resistance characteristics have been measured as a function of mechanical stress.

As demonstrated by the results of measurements conducted on various samples and with various cable design parameters, the resistance of a given material (copper or aluminum), expressed as a function of stress, does not depend on the type of force applied. Therefore, the same characteristics may be applied to various cable designs.

The method presented in this paper enables more detailed investigation of the influence of particular design parameters on the total resistance of a cable. It also provides the ability to determine optimal settings of design parameters.

The approach is distinct from similar studies because it takes into account the deformed geometry of the conductor and the uneven distribution of the resistivity within a filament. In the literature, it is sometimes stated that the distribution of resistivity in a compacted cable is uneven, but its measurement is deemed impossible. This paper provides a method for determining such a distribution.

The purpose of this paper is to characterise the electrical and mechanical properties of multiwall carbon nanotubes (MWCNTs)-based isotropic conductive adhesives (ICAs). The paper also compares the electrical and mechanical performance of MWCNTs-based ICAs with silver flakes and silver nanoparticles-based ICAs.

The ICAs were formulated with dyglycidyl ether bisphenol A epoxy resin and conductive fillers such as silver flakes, silver nanoparticles and MWCNTs. The four-point probe is used to measure the bulk resistivity of the ICAs.

The results from the study showed that the percolation threshold of the MWCNTs-based ICAs is 1.5 Wt.%. At 3 Wt.%, the drop in bulk resistivity is lower than the conventional ICAs. The addition of silver nanoparticles increased the overall bulk resistivity of the system. The mechanical properties improved with the introduction of carbon nanotubes into the silver flakes–epoxy system.

The results from bulk resistivity and mechanical properties of the MWCNTs could help to formulate MWCNTs-based ICAs with optimum weight fraction.

The paper demonstrates that the addition of MWCNTs to the silver-based ICAs will enhance their mechanical and electrical conductivity. In addition, the optimum weight percentage is also determined, which shows a bulk resistivity value lower along with improved mechanical property with the conventional ICA system.

The purpose of this paper is a study aimed at overcoming the interface issue between nanopaper and polymer matrix in shape-memory polymer (SMP) composite laminates caused by their large dissimilarity in electrical/thermal conductive properties. The study attempted to develop an effective approach to fabricate free-standing carbon nanofibre (CNF) assembly in octagon shape formation. The structure design and thermal conductive performance of the resulting octagon-shaped CNF assembly were optimised and simulated.

The CNF nanopaper was prepared based on a filtration method. The SMP nanocomposites were fabricated by incorporating these CNF assemblies with epoxy-based SMP resin by a resin-transfer modelling technique. Thermal conductivity of the octagon-shaped CNF assembly was simulated using the ANSYS FLUENT software for structure design and optimisation. The effect of the octagon-shaped CNF on the thermomechanical properties and thermally responsive shape-memory effect of the resulting SMP nanocomposites were characterised and interpreted.

The CNF template incorporated with SMP to achieve Joule heating triggered shape recovery at a low electric voltage of 3-10 V, due to which the electrical resistivity of SMP nanocomposites was significantly improved and lowered to 0.20 O·cm by the CNF template. It was found that the octagon CNF template with 2 mm width of skeleton presented a highest thermally conductive performance to transfer resistive heat to the SMP matrix.

A simple way for fabricating electro-activated SMP nanocomposites has been developed by using an octagon CNF template. Low electrical voltage actuation in SMP has been achieved.

The fabricated CNF template, the structure design and analysis of dynamic thermomechanical properties of SMP are novel.

The purpose of the study is to explore the potential possibility of using the conductive and piezoresistive nanocomposites that consist of insulating poly(dimethylsiloxane), a very popular silicone polymer, and the amazing properties of carbon nanotubes (CNT) in sensing applications. This nanocomposite is prepared by an optimized process to achieve a high-quality nanocomposite with uniform properties.

The optimized process achieved in this study to provide PDMS/CNT nanocomposite includes the appropriate use of ultrasonic bath, magnetic stirrer, molding and curing in certain circumstances that results in obtaining high-quality nanocomposite with uniform properties. Experiments to characterize the influence of some factors such as pressure, temperature and the impact of CNT’s concentration on the electrical properties of the prepared nanocomposite have been designed and carried out.

The obtained preparing method of this nanocomposite is found to have better homogeneity in comparison to other methods for CNT/PDMS nanocomposite. This nanocomposite has both desirable properties of the PDMS elastomer and the additional conductive CNT, and it can be used to create all-polymer systems. Furthermore, the conductivity values of these nanocomposites can be changed by varying some factors such as temperature and pressure, so that those can be used in temperature- and pressure-sensoring applications.

In the present research, a convenient, inexpensive and reproducible method for preparing CNT/PDMS nanocomposite was investigated. These nanocomposites with the unique properties of both PDMS elastomer and CNTs and also with high electrical conductivity, piezoresistive properties and temperature dependent resistivity can be used in different sensoring applications.

This paper aims to study the possibility of electroplating copper coatings on chemically and chemical-galvanically nickel-plated acrylic fibers, to be further processed into yarn, fabrics, knitwear and nonwoven materials.

Electrically conductive fibers with different copper contents have been obtained, and the effect of electrolyte pH, its composition, current strength at the first and second cathodes, as well as the metallization time on the electrophysical, physical and mechanical properties of copper-containing fibers, has been studied.

The studies have shown that with an increase in the copper content, the electrical conductivity, the uniformity of the coating and the uniformity of the electrophysical properties (for chemical-galvanically nickel-plated fiber) increase. In the case of copper plating of chemically nickel-plated fiber, the coefficient of variation in electrical resistance increases with increasing plating time, even though the copper content increases, and the coefficient of variation in copper content and electrical resistance decreases. The physical and mechanical properties of copper-containing fibers differ slightly from the original (subjected to copper plating) and industrial Nitron fibers. With copper plating, the strength of the fiber practically does not decrease, and the elongation decreases somewhat, compared with the mass-produced Nitron fiber.

The physical and mechanical properties of copper-containing fibers are quite high, which makes it possible to be successfully further processed into yarn, fabrics, knitwear and nonwoven materials.