Search results

The purpose of this paper is to study the effect of the electropolishing time of stencil manufacturing parameters and solder‐mask definition methods of PCB pad design parameters on the performance of solder paste stencil printing process for the assembly of 01005 chip components.

During the study, two types of stencils were manufactured for the evaluations: electroformed stencils and electropolished laser‐cut stencils. The electroformed stencils were manufactured using the standard electroforming process and their use in the paste printing process was compared against the use of an electropolished laser‐cut stencil. The electropolishing performance of the laser‐cut stencil was evaluated twice at the following intervals: 100 s and 200 s. The performance of the laser‐cut stencil was also evaluated without electropolishing. An optimized process was established after the polished stencil apertures of the laser‐cut stencil were inspected. The performance evaluations were made by visually inspecting the quality of the post‐surface finishing for the aperture wall and the quality of that post‐surface finishing was further checked using a scanning electron microscope. A test board was used in a series of designed experiments to evaluate the solder paste printing process.

The results demonstrated that the length of the electropolishing time had a significant effect on the small stencil's aperture quality and the solder paste's stencil printing performance. In this study, the most effective electropolishing time was 100 s for a stencil thickness of 0.08 mm. The deposited solder paste thickness was significantly better for the enhanced laser‐cut stencil with electropolishing compared to the conventional electroformed stencils. In this printing‐focused work, print paste thickness measurements were also found to vary across different solder‐mask definition methods of printed circuit board pad designs with no change in the size of the stencil aperture. The highest paste value transfer consistently occurred with solder‐mask‐defined pads, when an electropolished laser‐cut stencil was used.

Due to important improvements in the quality of the electropolished laser‐cut stencil, and based on the results of this experiment, the electropolished laser‐cut stencil is strongly recommended for the solder paste printing of fine‐pitch and miniature components, especially in comparison to the typical laser‐cut stencil. The advantages of implementing a 01005 chip component mass production assembly process include excellent solder paste release, increased solder volume, good manufacture‐ability, fast turnaround time, and greater cost saving opportunities.

This paper aims to investigate the effect of paper properties (whiteness, gloss and roughness) on colour laser printing quality. Paper characteristics have a significant influence on print quality and are crucial variables for predicting and reproducing colour.

Six kinds of paper with different properties were selected and the effects of the paper characteristics on the printed paper were studied. Samples were printed with cyan, magenta and yellow toner with a laser printer under identical conditions. The papers and printed papers were evaluated with atomic force microscope, scanning electron microscope, gloss-meter, spectrophotometer and densitometer.

Results showed that print quality is statistically dependent on paper type, and the average optical density of printed paper varied for different papers. Furthermore, the increase in the roughness and gloss of the papers in comparison to whiteness more significantly affected the optical density of paper by reducing it.

To achieve high-quality print, laser printing paper and toner require controlled characteristics.

For the first time, the present study evaluated the influence of paper properties on the quality of colour laser printing.

The purpose of this study is to synthesize a new kind of a cationic-type UV-curing prepolymer diepoxycyclohexylethyl tetramethyldisiloxane, which is used to replace the current prepolymers’ common cycloaliphatic epoxy resins to prepare a novel 3D printing stereolithography material.

Diepoxycyclohexylethyl tetramethyldisiloxane was characterized and analyzed by FT-IR and 1HMR. Diepoxycyclohexylethyl tetramethyldisiloxane was compounded with a polycaprolactone polyol, some acrylates and photoinitiators to prepare a novel 3D printing stereolithography resin (3DPSLR11). Optical properties of 3DPSLR11 were investigated by HRPL-150A stereolithography apparatus and INITELLI-RAY400 UV-curing system. Tensile mechanical properties of printed 3DPSLR11 specimens were tested by WDW-50-type universal testing machine, and the glass transition temperature (Tg) was determined by DMA. Rectangle plates and double-cantilever parts were fabricated by using the stereolithography apparatus with 3DPSLR11 as the printing material, and the dimension shrinkage factors and the curl factors of the parts were investigated.

The experimental results showed that the critical exposure (Ec) of the 3D printing 3DPSLR11 was 11.6 mJ/cm², its penetration depth (Dp) was 0.18 mm, the tensile strength of the cured 3DPSLR11 was 40.1 MPa, the tensile modulus was 1,741.4 MPa, the elongation at break was 15.3%, Tg was 113°C, the dimension shrinkage factor was less than 0.85% and the curl factor was less than 8.00%.

In this work, a novel 3D printing 3DPSLR11 was prepared with diepoxycyclohexylethyl tetramethyldisiloxane as a main prepolymer. The novel 3DPSLR11 possessed excellent photosensitivity, and its cured products had good mechanical and thermal properties. The accuracy and resolution of the fabricated parts were high with 3DPSLR11 for stereolithography in 3D printing, which showed that 3DPSLR11 has potential application value as 3D printing material.

Advances in laser printer technology have brought low‐cost high‐quality printing within reach of most microcomputer users. Major features of laser printers are examined, the terminology of laser printers is explained, and examples of high‐quality output are illustrated. Accompanying the article are a hardware profile for the popular Hewlett‐Packard LaserJet printer, a description of ALMOST TYPESET, and a brief bibliography.

Describes the properties and uses of a new colour‐change chemical for laser‐printing of human and machine‐readable data.

Presents the characteristics and modes of application of the chemical, its advantages over the current techniques of inkjet printing and laser‐marking, and a number of applications which show its distinctive features.

This chemical gives faster throughput and better print clarity than existing laser scribing processes, and opens up new anti‐counterfeiting techniques.

Draws attention to an invention that will make an impact on factory date‐coding procedures.

The objective of this study is to investigate the feasibility of using selective laser melting (SLM) process to print fine capillary wick porous structures for heat pipe applications and clarify the interrelations between the printing parameters and the structure functional performance to form guidelines for design and printing preparation.

A new toolpath-based construction method is adopted to prepare the printing of capillary wick with fine pores in SLM process. This method uses physical melting toolpath profile with associated printing parameters to directly define slices and assemble them into a printing data model to ensure manufacturability and reduce precision loss of data model transformation in the printing preparation stage. The performance of the sample was characterised by a set of standard experiments and the relationship between the printing parameters and the structure performance is modeled.

The results show that SLM-printed capillary wick porous structures exhibit better performance in terms of pore diameter and related permeability than that of structures formed using traditional sintering methods, generally 15 times greater. The print hatching space and infilling pattern have a critical impact on functional porosity and permeability. An empirical formula was obtained to describe this impact and can serve as a reference for the design and printing of capillary wicks in future applications.

This research proves the feasibility of using SLM process to printing functional capillary wicks in extremely fine pores with improved functional performance. It is the first time to reveal the relations among the pore shapes, printing parameters and functional performance. The research results can be used as a reference for heat pipe design and printing in future industrial applications.

The purpose of the paper is to show up the current possibilities by combination of classic thick-film technology with advanced processing. Thick-film hybrid ceramic substrates have been a base for highly reliable devices for space, aerospace, medical and industrial applications since many years. The combination of classic thick-film printing with advanced technologies for fine line structuring provides substrates best suited for packaging solutions with challenging requirements, such as temperature stability and extended product lifetime. Combined with state of the art assembly technologies, thick-film substrates are used in highly demanding industries.

In recent years, several technologies for fine line structuring have been introduced, e.g. fine line printing, photo imaging, etching, laser structuring for local chip fan-out or fine line structuring on single layers. For further miniaturization of thick-film multilayers circuits, after solving the fine line resolution, the reduction of electrical connection of conductive layers through printed insulation/dielectric layer (via) diameters to connect the layers should be addressed.

The focus of this paper is to show the results of combining fine line structuring with laser microvias and to compare laser drilling in thick-films with different established via forming technologies.

The reduction of via size to 60 µm – smaller than 50% compared to using state-of-the-art printing technologies enables a solution for significant relaxation of current design possibilities.

Personal computer users now expect their systems to produce printed output that looks very much as if it had been typeset at a professional printing shop. In other words, they are using laser printers. These printers are no longer high‐priced luxury units for publication specialists only; they have become the standard units for personal computer printed output.

Just a few years ago, the laser printer was a new and rather expensive gadget with a promising but unknown future. Today, many laser printers sell on the street for less than $1000. They are fast and reliable, and can produce a variety of high‐quality output. In fact, laser printers now provide a base‐line against which other types of printers should be compared. This article discusses the principal non‐laser types of printers, including dot‐matrix, daisy‐wheel, and ink‐jet printers. Examples of currently available dot‐matrix and ink‐jet printers are discussed.

The main objective of this paper is to illustrate an analytical view of different methods of 3D bioprinting, variations, formulations and characteristics of biomaterials. This review also aims to discover all the areas of applications and scopes of further improvement of 3D bioprinters in this era of the Fourth Industrial Revolution.

This paper reviewed a number of papers that carried evaluations of different 3D bioprinting methods with different biomaterials, using different pumps to print 3D scaffolds, living cells, tissue and organs. All the papers and articles are collected from different journals and conference papers from 2014 to 2022.

This paper briefly explains how the concept of a 3D bioprinter was developed from a 3D printer and how it affects the biomedical field and helps to recover the lack of organ donors. It also gives a clear explanation of three basic processes and different strategies of these processes and the criteria of biomaterial selection. This paper gives insights into how 3D bioprinters can be assisted with machine learning to increase their scope of application.

The chosen research approach may limit the generalizability of the research findings. As a result, researchers are encouraged to test the proposed hypotheses further.

This paper includes implications for developing 3D bioprinters, developing biomaterials and increasing the printability of 3D bioprinters.

This paper addresses an identified need by investigating how to enable 3D bioprinting performance.