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Article
Publication date: 3 November 2014

I.O. Arukalam

The aim of this paper is to appraise the inhibiting potential of hydroxypropyl methylcellulose (HPMC) on the corrosion of mild steel and aluminium in sulphuric and hydrochloric…

Abstract

Purpose

The aim of this paper is to appraise the inhibiting potential of hydroxypropyl methylcellulose (HPMC) on the corrosion of mild steel and aluminium in sulphuric and hydrochloric acid solutions.

Design/methodology/approach

The effects of two different corrodents on the dissolution of mild steel and aluminium were examined. Corrosion rates were determined using the weight loss technique. Inhibition efficiency was estimated by comparing the corrosion rates in absence and presence of the additive. The kinetics and mechanism of HPMC adsorption were investigated by impedance study while the anodic and cathodic partial reactions were studied by polarization measurements.

Findings

The results reveal that corrosion rate of mild steel and aluminium decreased with addition of HPMC. The corrosion rate and inhibition efficiency were found to depend on the concentration of the inhibitor. The polarization data indicated that the inhibitor was of mixed-type, with predominant effect on the cathodic partial reaction. electrochemical impedance spectroscopy confirms that corrosion inhibition was by adsorption on the metal surface following Freundlich adsorption isotherm via physisorption mechanism.

Originality/value

Hydroxypropyl methylcellulose has been studied for the first time as an inhibitor of mild steel and aluminium corrosion and the results suggest that the inhibitor could find practical applications in corrosion control in HCl and H2SO4 acid media. The findings are particularly useful, considering the fact that HPMC is a good film former and viscosity enhancer which could also be used in paint formulation.

Details

Pigment & Resin Technology, vol. 43 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 2 November 2015

Y. Sangeetha, S. Meenakshi and C. Sairam Sundaram

– The purpose of this paper is to develop an eco-friendly corrosion inhibitor for mild steel in 1 M HCl.

121

Abstract

Purpose

The purpose of this paper is to develop an eco-friendly corrosion inhibitor for mild steel in 1 M HCl.

Design/methodology/approach

A pharmaceutical drug acetyl G was investigated for its corrosion inhibition efficiency using weight loss method, potentiodynamic polarisation and electrochemical impedance spectroscopy.

Findings

The inhibition efficiency increased with increase in inhibitor concentration. Results from polarisation studies revealed mixed type of inhibition. Impedance studies, scanning electron microscopy and Fourier transform spectroscopy confirm the adsorption of inhibitor on the mild steel surface.

Research limitations/implications

The drug acetyl G has sulphur and nitrogen atoms which effectively block the corrosion of mild steel and is non-toxic and has good inhibition efficiency.

Practical implications

This method provides an excellent, non-toxic and cost-effective material as a corrosion inhibitor for mild steel in acid medium.

Originality/value

Application of this drug as a corrosion inhibitor has not been reported yet in the literature. Replacing the organic inhibitors, this green inhibitor shows excellent inhibition efficiency. This is adsorbed excellently on the mild steel surface due to the presence of long chain and hetero atoms. Thus, the drug retards the corrosion reaction.

Details

Pigment & Resin Technology, vol. 44 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 11 December 2018

Walid Belmaghraoui, Aimad Mazkour, Hicham Harhar, Mourad Harir and Souad El Hajjaji

This study aims to investigate the corrosion inhibition effect of extracted oil from Ziziphus lotus fruit on corrosion of C38 carbon steel in 5.5 M H3PO4 solution using…

Abstract

Purpose

This study aims to investigate the corrosion inhibition effect of extracted oil from Ziziphus lotus fruit on corrosion of C38 carbon steel in 5.5 M H3PO4 solution using potentiodynamic polarization and impedance techniques.

Design/methodology/approach

Oil composition was determined using gas chromatography, and the results showed that oleic and palmitic acids present approximately 84.0 per cent of its total chemical content. Electrochemical impedance spectroscopy (EIS) data were analyzed by adapting it to a well-developed electric circuit model. The inhibition efficiency of Z. lotus oil was calculated and compared using Tafel polarization and EIS.

Findings

Accordingly, the oil extract was found to act as an anodic type inhibitor. Furthermore, inhibition efficiency of Z. lotus oil extract increase with oil concentrations and achieve approximately 70.5 per cent at 3 g/L solution of Z. lotus oil.

Originality/value

The results obtained from different tested methods were in line, and the oil was able to reduce significantly the kinetics of the corrosion process of C38 carbon steel.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 28 April 2023

Yinxia Dong, Yingjun Zhang, Xue-Jun Cui, Mingtian Li, Chun Xie and Zhongwen Pan

The study aims to investigate the anticorrosion performance of epoxy coatings using modified cerium oxide (CeO2) by terephthalic acid (CeO2-t) and fumaric acid (CeO2-f) as…

Abstract

Purpose

The study aims to investigate the anticorrosion performance of epoxy coatings using modified cerium oxide (CeO2) by terephthalic acid (CeO2-t) and fumaric acid (CeO2-f) as corrosion inhibitors.

Design/methodology/approach

The chemical state of CeO2-t, and CeO2-f were analyzed by infrared radiation (IR) and X-ray diffraction (XRD). The effect of different inhibitors on the coating properties was analyzed by neutral salt spray tests (NSST) and electrochemical impedance spectroscopy (EIS).

Findings

The results of IR and XRD illustrate that the modification of CeO2 was successful, and fumaric acid underwent a ring-opening reaction with epoxy resin (EP) in the coatings. The results of NSST and EIS showed that the coatings containing CeO2-f exhibited the best anticorrosion performance.

Originality/value

CeO2 is an effective inhibitor of the organic coatings. When surface modified, it is chemically bonded to EP, enhancing the anticorrosion performance of EP.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 June 2024

Justin C Emereole, Chigoziri N Njoku, Alexander I Ikeuba, Ifenyinwa C Ekeke, Emmanuel Yakubu, Ogbonna C Nkuzinna, Nnamdi A Nnodum and Madueke S Nwakaudu

This study aims to develop eco-friendly corrosion inhibitors for aluminum in acidic media by evaluating the corrosion inhibition properties of corn leaf extract (CLE) using…

Abstract

Purpose

This study aims to develop eco-friendly corrosion inhibitors for aluminum in acidic media by evaluating the corrosion inhibition properties of corn leaf extract (CLE) using response surface methodology (RSM) and experiments.

Design/methodology/approach

The RSM was combined with experiments to evaluate the corrosion inhibition properties of CLE on aluminum in acid media.

Findings

The effectiveness of the inhibition increased with increasing inhibitor concentration and time but decreased with increasing temperature. The corrosion inhibition mechanism revealed the corrosion process is spontaneous exothermic physical adsorption. Thermodynamic parameters revealed an activation energy between 32.1 and 24.7 kJ/mol, energy of adsorption between −14.53 and −65.07 and Gibbs free energy of −10.12 kJ/mol which indicated the CLE exothermically spontaneously physisorbed. A model was generated to estimate the effect of the process parameters (inhibitor concentration, reaction time and temperature) using the RSM. Optimization of the process factors was also carried out using the RSM. The percentage inhibition efficiency obtained experimentally (85.61%) was closely comparable to 84.89% obtained by the theoretical technique (RSM). The SEM observations of the inhibited and uninhibited Al samples demonstrated that CLE is an effective corrosion inhibitor for aluminum in acid media.

Originality/value

Results herein provide novel information on the possible application of CLEs as effective eco-friendly corrosion inhibitors.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 17 April 2023

Uchenna Luvia Ezeamaku, Innocent Eze, Nkiru Odimegwu, Angela Nwakaudu, Amarachukwu Okafor, Okechukwu Dominic Onukwuli and Ikechukwu Abuchi Nnanwube

The purpose of this study is to investigate starch mucor (SM) in potassium iodide (KI) as corrosion inhibitor of aluminium in hydrochloric acid (HCl) medium.

Abstract

Purpose

The purpose of this study is to investigate starch mucor (SM) in potassium iodide (KI) as corrosion inhibitor of aluminium in hydrochloric acid (HCl) medium.

Design/methodology/approach

The SM in KI was characterized by gravimetric, scanning electron microscopy, electrochemical impedance spectroscopy measurements, potentiodynamic polarization and gas chromatography-mass spectrometer techniques. The inhibition efficiency was optimized using response surface methodology.

Findings

The result revealed that the inhibitor inhibited corrosion at a low concentration with the rate of inhibition increasing as the concentration of the inhibitor increased. The inhibition efficiency increases as the temperature was increased with slight incorporation of the inhibitor (SM in KI). This indicates that the corrosion control is both inhibitor (SM in KI) and temperature dependent.

Originality/value

The research results can provide the basis for using SM in KI as corrosion inhibitor of aluminium in HCL medium. Mixed-type inhibitor nature of SM was proved by cathodic and anodic nature of the polarization curves.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 7 August 2024

Osuani Fyneface Idema, Malik Abdulwahab, Innocent Okechi Arukalam, Ifeyinwa Ekeke, Chigoziri N. Njoku, Chioma Anyiam, Benedict Onyeachu and Emeka Emmanuel Oguzie

Hexavalent chromium has been a benchmark corrosion inhibitor before it was phased out because of its carcinogenic properties. However, because it was phased out, many alternative…

Abstract

Purpose

Hexavalent chromium has been a benchmark corrosion inhibitor before it was phased out because of its carcinogenic properties. However, because it was phased out, many alternative corrosion inhibitors have been introduced but failed to meet the performance of this benchmark inhibitor. Consequently, benzotriazole (BTA) was reported to exhibit chromate-like inhibition performance. Subsequently, Intelli-ion was reported by researchers to exhibit chromate-like performance also with claims of being a unique alternative. This paper aims to review the inhibition performance of these two alternatives. Above all, promotes the unique inhibition performance of Intelli-ion that makes it suitable for application in many sectors.

Design/methodology/approach

In this paper, the corrosion inhibition performances of BTA and Intelli-ion were compared systematically by reviewing some related literatures based on the opinion of the authors.

Findings

Different methodologies for measuring the inhibition performance of BTA showed that it’s an inhibitor of choice. However, the cut edge corrosion performance of Intelli-ion and BTA corrosion inhibitors on galvanized steel of 55% Wt.% Al, 44% Wt.% Zn and 1% Wt.% Si in 5 Wt.% NaCl solution was compared when subjected to scanning vibrating electrode technique (SVET) for 24 h. The results showed faint blue-colored region depicting negative cathodic current density for the Intelli-ion while there was a high-intensity of red-colored region depicting a positive anodic current density for BTA. In other words, the Intelli-ion inhibitor had a better overall cut-edge corrosion inhibition performance than the BTA inhibitor.

Originality/value

This paper compares and further, summarizes the corrosion inhibition performance of Intelli-ion and BTA by evaluating SVET results from the literature. In addition, it serves as an overview and reference for the unique inhibition performance of Intelli-ion when applied in field applications.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 30 January 2020

Qingqing Song, Xudong Wang, Boyang Pan and Lei Wan

The purpose of this paper is to obtain the environmental factor, which has the greatest effect on the corrosion rate of Q235 carbon steel under thin electrolyte layer, and to…

Abstract

Purpose

The purpose of this paper is to obtain the environmental factor, which has the greatest effect on the corrosion rate of Q235 carbon steel under thin electrolyte layer, and to analyze the effect of this factor on the corrosion morphology, corrosion products and polarization process of Q235 carbon steel.

Design/methodology/approach

An electrochemical device, which can be used under thin electrolyte layer is designed to measure the corrosion current in different environments. Response surface methodology (RSM) is introduced to analyze the effect of environmental factors on corrosion rate. Scanning electron microscope (SEM) and X-ray diffraction (XRD) technique are used to analyze the results. The Tafel slopes of anode and cathode in different humidity and solution are calculated by least square method.

Findings

The three environmental factors are ranked according to importance, namely, humidity, temperature and chloride ion deposition rate. In a high humidity environment, the relative content of α-FeOOH in the corrosion product is high and the relative content of β-FeOOH is low. The higher the humidity, the lower the degree of anodic blockage, whereas the degree of cathodic blockage is independent of humidity. The above experiments confirm the effectiveness and efficiency of the device, indicating it can be used for the screening of corrosive environmental factors.

Originality/value

In this paper, an electrochemical device under thin film is designed, which can simulate atmospheric corrosion well. Subsequent SEM and XRD confirmed the reliability of the data measured by this device. The introduction of a scientific RSM can overcome the limitations of orthogonal experiments and more specifically and intuitively analyze the effects of environmental factors on corrosion rates.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 29 April 2014

Innocent Okechi Arukalam, Innocent Chimezie Madufor, Okoro Ogbobe and Emeka E. Oguzie

– The paper aims to investigate the effectiveness of hydroxypropyl methylcellulose (HPMC) as corrosion inhibitor for aluminium in 0.5 M H2SO4 solution.

Abstract

Purpose

The paper aims to investigate the effectiveness of hydroxypropyl methylcellulose (HPMC) as corrosion inhibitor for aluminium in 0.5 M H2SO4 solution.

Design/methodology/approach

This study was carried out using weight loss and electrochemical techniques. Inhibition efficiency was determined by comparing the corrosion rates in the absence and presence of inhibitor system. Quantum chemical computations were performed using density functional theory to assess the parameters responsible for the inhibition process and also to analyse the local reactivity of the molecule.

Findings

HPMC inhibited aluminium corrosion in the acidic environment. The inhibition efficiency was found to depend on concentration of the inhibitor. Impedance results reveal that HPMC is adsorbed on the corroding metal surface. Polarization results show that the dissolution reaction is due to destabilization of the passive oxide film on the Al surface. Adsorption of the inhibitor is approximated by Freundlich adsorption isotherm and the calculated standard free energy of adsorption indicates weak physical interaction between the inhibitor molecules and aluminium surface. This can be attributed to preferential interaction of the active sites with the passive oxide layer. The calculated quantum chemical parameters show good correlation with the inhibition efficiency.

Practical implications

HPMC could find possible application as a polymeric thickener and additive to improve corrosion resistance and barrier properties of anticorrosion paints.

Originality/value

This paper provides novel information on the inhibitive characteristics of HPMC under the stated conditions. The inhibitor systems provide an effective means for suppressing aluminium corrosion even in highly aggressive acidic environments.

Details

Pigment & Resin Technology, vol. 43 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 7 September 2015

Shabnam Ashhari and Ali Asghar Sarabi

– This paper aims to investigate the corrosion inhibition effects of indole-3-carbaldehyde and 2-methylindole on mild steel in 1 M HCl solution.

Abstract

Purpose

This paper aims to investigate the corrosion inhibition effects of indole-3-carbaldehyde and 2-methylindole on mild steel in 1 M HCl solution.

Design/methodology/approach

Indole-3-carbaldehyde and 2-methylindole as corrosion inhibitors of mild steel in 1 M HCl solution were investigated by polarisation and electrochemical impedance spectroscopy (EIS). Adsorption isotherm and mechanism were calculated. Quantum chemical calculations were used to find out a correlation between electronic structure of inhibitors and inhibition efficiency. Changes in the properties of metal surface in HCl solution in the presence of inhibitors were studied by contact angle measurements.

Findings

Polarisation results revealed inhibitors could reduce cathodic and anodic reactions rates on metal surface. EIS analysis showed that inhibition efficiency of indoles increases by increasing the inhibitors’ concentration; maximum inhibition efficiency was 95 and 94 per cent in solutions containing 1 mM indole-3-carbaldehyde and 2-methylindole, respectively. Inhibitors’ adsorptions on metal surface were confirmed by analysing the exposed metals’ surface through contact angles measurements. The adsorption of inhibitors was found to follow Langmuir isotherm. Quantum chemical calculations showed that a more positively charged benzene ring in the structure of two indole-based inhibitors would lead to higher adsorption to metal.

Originality/value

This research was carried out to understand the effects of two different functional groups (-C=O, -CH3) with different induction effects on the indole structure and on inhibition efficiency of corrosion inhibitors with the purpose of using these components in industrial application as acid wash solutions to etch and remove rusts from metal surfaces.

Details

Pigment & Resin Technology, vol. 44 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

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