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1 – 10 of over 2000
Article
Publication date: 7 August 2017

Mayu Muramatsu, Keiji Yashiro, Tatsuya Kawada and Kenjiro Tarada

The purpose of this study is to develop a simulation method to calculate non-stationary distributions of the chemical potential of oxygen in a solid oxide fuel cell (SOFC) under…

1434

Abstract

Purpose

The purpose of this study is to develop a simulation method to calculate non-stationary distributions of the chemical potential of oxygen in a solid oxide fuel cell (SOFC) under operation.

Design/methodology/approach

The initial-boundary value problem was appropriately formulated and the appropriate boundary conditions were implemented so that the problem of non-stationary behavior of SOFC can be solved in accordance with actual operational and typical experimental conditions. The dependencies of the material properties on the temperature and partial pressure of oxygen were also elaborately introduced to realize actual material responses. The capability of the proposed simulation method was demonstrated under arbitrary operating conditions.

Findings

The steady state calculated with the open circuit voltage condition was conformable with the analytical solution. In addition, the transient states of the spatial distributions of potentials and currents under the voltage- and current-controlled conditions were successfully differentiated, even though they eventually became the same steady state. Furthermore, the effects of dense materials assumed for interconnects and current collectors were found to not be influential. It is thus safe to conclude that the proposed method enables us to simulate any type of transient simulations regardless of controlling conditions.

Practical implications

Although only uniaxial models were tested in the numerical examples in this paper, the proposed method is applicable for arbitrary shapes of SOFC cells.

Originality/value

The value of this paper is that adequate numerical simulations by the proposed method properly captured the electrochemical transient transport phenomena in SOFC under various operational conditions, and that the applicability was confirmed by some numerical examples.

Details

Engineering Computations, vol. 34 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 30 April 2020

Gang Wang, Yue Zhang, Chen Gao, GuangTao Xu and MingHao Zhao

The purpose of this paper is to investigate, the effects of residual stress and microstructure on the corrosion behaviour of carburised 18CrNiMo7-6 steel in a 3.5% NaCl aqueous…

Abstract

Purpose

The purpose of this paper is to investigate, the effects of residual stress and microstructure on the corrosion behaviour of carburised 18CrNiMo7-6 steel in a 3.5% NaCl aqueous solution.

Design/methodology/approach

The electrochemical tests were conducted using an electrochemical workstation with a three-electrode system in a 3.5% NaCl aqueous solution, the residual stress of each working face was measured by a high-speed residual stress analyser, and microstructure of different carburised layers were observed scanning electron microscopy. Finally, the effect of carbon content, microstructure and residual stress on the corrosion behaviour of the steel was discussed.

Findings

The results showed that the residual compressive stress in the carburised layer initially increased and subsequently decreased with increasing depth of the carburised layer, reaching stability in the matrix layer. The electrochemical tests before and after stress reduction showed that the electrochemical impedance and the electrochemical potential increased with the reduction of residual compressive stress.

Originality/value

The residual compressive stress in the carburised layer initially increases and subsequently decreases with increasing carburised layer depth. The electrochemical impedance and the electrochemical potential increased with the reduction of residual compressive stress. The general relationship between electrochemical potential and residual stress was established.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 2 March 2015

Jie Zhang, Jing Liu, Qian Hu, Feng Huang, ZhaoYang Cheng and JunTao Guo

The aim of this paper was to clarify the influence of tensile stress on the electrochemical behavior of X80 steel in a simulated acid soil solution and attempt to understand…

Abstract

Purpose

The aim of this paper was to clarify the influence of tensile stress on the electrochemical behavior of X80 steel in a simulated acid soil solution and attempt to understand mechanistic aspects of the corrosion behaviors of X80 under these conditions.

Design/methodology/approach

The electrochemical behavior of X80 steel at various tensile stresses was investigated in a simulated acid soil solution using electrochemical impedance spectroscopy, potentiodynamic scan measurements and surface analysis techniques.

Findings

The results show that as tensile stress was increased, the open-circuit potential decreased, the reaction activity increase, the reaction resistance (Rct)value became smaller by degrees, the corrosion product film resistance (Rf) first decreased and then increased and polarization current densities changed conversely. The corrosion product film was compact and continuous under the low stress, whereas it was relatively loose under high-stress conditions. Tensile stress promotes the movement of dislocations, which become active points when they move to the steel surface. The increase in the number of active points enhances the anodic dissolution rate and promotes the formation of corrosion product film whose blocking effect can decrease the dissolution rate. The corrosion rate of the specimen is determined by these two effects.

Originality/value

This research provides an essential insight into the mechanism of the electrochemical behavior of X80 steel in acid soil environments.

Details

Anti-Corrosion Methods and Materials, vol. 62 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 18 January 2023

Zexing Ren, Qiushi Li, Xiaorui Yang and Jihui Wang

The purpose of this paper is to identify corrosion types and corrosion transitions by a novel electrochemical noise analysis method based on Adaboost.

Abstract

Purpose

The purpose of this paper is to identify corrosion types and corrosion transitions by a novel electrochemical noise analysis method based on Adaboost.

Design/methodology/approach

The corrosion behavior of Q235 steel was investigated in typical passivation, uniform corrosion and pitting solution by electrochemical noise. Nine feature parameters were extracted from the electrochemical noise data based on statistical analysis and shot noise theory. The feature parameters were analysis by Adaboost to train model and identify corrosion types. The trained Adaboost model was used to identify corrosion type transitions.

Findings

Adaboost algorithm can accurately identify the corrosion type, and the accuracy rate is 99.25%. The identification results of Adaboost for the corrosion type are consistent with corroded morphology analysis. Compared with other machine learning, Adaboost can identify corrosion types more accurately. For corrosion type transition, Adaboost can effectively identify the transition from passivation to uniform corrosion and from passivation to pitting corrosion consistent with corroded morphology analysis.

Originality/value

Adaboost is a suitable method for prediction of corrosion type and transitions. Adaboost can establish the classification model of metal corrosion, which can more conveniently and accurately explore the corrosion types. Adaboost provides important reference for corrosion prediction and protection.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 18 August 2020

Oriana D'Alessandro, Christian Eduardo Byrne, Gonzalo Selmi and Cecilia Deyá

This paper aims to formulate and prepare a series of alkyd paints with new anticorrosive pigments, eco-friendly to the environment, based on a natural zeolitic rock modified by…

Abstract

Purpose

This paper aims to formulate and prepare a series of alkyd paints with new anticorrosive pigments, eco-friendly to the environment, based on a natural zeolitic rock modified by ion exchange to incorporate passivating cations.

Design/methodology/approach

The electrochemical characterization of the painted steel was carried out by conductivity measurements, linear polarization tests, measurements of the corrosion potential and electrochemical noise measurements. Besides, accelerated tests in standard environmental chambers were also carried out.

Findings

The results show that clinoptilolite–mordenite-based pigments incorporated in the paint provide acceptable anticorrosive properties, taking into account their low environmental impact and the use of a natural resource of low cost. The inhibitory efficiency of ZLa is higher than 80% and of ZPr is close to 70%. The electrochemical assays of the coated panels with the alkyd paints ZLa and ZPr shows similar behavior.

Research limitations/implications

In this work, good results were obtained with an alkyd resin, but other resins could be tested. Paints could also be formulated with modified zeolites as a complement to others traditional anticorrosive pigments.

Practical implications

These paints could be used for the protection of metal structures in low corrosive environments.

Originality/value

There are not many published works using zeolites as anticorrosive pigments.

Details

Pigment & Resin Technology, vol. 50 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 4 May 2020

Muhamad Zamri Yahaya, Nor Azmira Salleh, Soorathep Kheawhom, Balazs Illes, Muhammad Firdaus Mohd Nazeri and Ahmad Azmin Mohamad

The purpose of this paper is to investigate the morphology of intermetallic (IMC) compounds and the mechanical properties of SAC305 solder alloy under different cooling conditions.

2231

Abstract

Purpose

The purpose of this paper is to investigate the morphology of intermetallic (IMC) compounds and the mechanical properties of SAC305 solder alloy under different cooling conditions.

Design/methodology/approach

SAC305 solder joints were prepared under different cooling conditions/rates. The performance of three different etching methods was investigated: simple chemical etching, deep etching based on the Jackson method and selective removal of β-Sn by a standard three-electrode cell method. Phase and structural analyses were conducted by X-ray diffraction (XRD). The morphology of etched solder was examined by a field emission scanning electron microscope. The hardness evaluations of the solder joints were conducted by a Vickers microhardness tester.

Findings

The Ag3Sn network was significantly refined by the ice-quenching process. Further, the thickness of the Cu6Sn5 layer decreased with an increase in the cooling rate. The finer Ag3Sn network and the thinner Cu6Sn5 IMC layer were the results of the reduced solidification time. The ice-quenched solder joints showed the highest hardness values because of the refinement of the Ag3Sn and Cu6Sn5 phases.

Originality/value

The reduction in the XRD peak intensities showed the influence of the cooling condition on the formation of the different phases. The micrographs prepared by electrochemical etching revealed better observations regarding the shape and texture of the IMC phases than those prepared by the conventional etching method. The lower grain orientation sensitivity of the electrochemical etching method (unlike chemical etching) significantly improved the micrographs and enabled accurate observation of IMC phases.

Details

Soldering & Surface Mount Technology, vol. 32 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 6 January 2012

Fernando Garcia, Ana Leonor Rivera Lopez, Juan Campos Guillén, Luis Hernández Sandoval, Carlos Regalado González and Victor Castaño

The purpose of this paper is to report a study of microbiological influenced corrosion (MIC) of copper due to bacteria strains isolated from potable water pipes and oxidation…

Abstract

Purpose

The purpose of this paper is to report a study of microbiological influenced corrosion (MIC) of copper due to bacteria strains isolated from potable water pipes and oxidation lagoons using electrochemical noise (EN) analysis and scanning electron microscopy (SEM).

Design/methodology/approach

Bacteria strains isolated from copper surfaces of potable water pipes and from oxidation lagoons were identified, based on the 16S rDNA gene sequence analysis. Corrosion studies were undertaken over a period of six weeks, placing copper electrodes inside an LB culture media with and without bacteria. The corrosion resistance was obtained using EN analysis. In all the cases, the corrosion type was identified. SEM images of the copper electrodes were taken to evaluate the surface condition.

Findings

The bacteria strains identified were: Pantoea agglomerans, Alcaligenes faecalis, Bacillus cereus, Brucellaceae bacterium, Enterobacter cloacae, Delftia tsuruhatensis, and Pseudochrobactrum asaccharolyticum. EN analysis gave noise resistance values in the range 1,036‐5,040 Ωcm2 for the control samples and in the range of 2,336‐22,573 Ωcm2 for samples that had been inoculated with bacteria. It was found that a decrease in the rate of corrosion took place due to the development of a biofilm by the microorganisms on the copper surface. SEM images corroborated the presence of the biofilm on the copper electrodes.

Practical implications

The isolated bacteria strain reduced the rate of corrosion on the copper electrodes, as shown by the SEM images and EN analysis results, due to the formation of a biofilm that can act as an anticorrosive coating.

Originality/value

Even though MIC is a known phenomenon, it has not been reported that isolated bacteria strains can reduce corrosion on the surface of copper potable water pipes and in oxidation lagoons.

Details

Anti-Corrosion Methods and Materials, vol. 59 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 11 December 2018

Walid Belmaghraoui, Aimad Mazkour, Hicham Harhar, Mourad Harir and Souad El Hajjaji

This study aims to investigate the corrosion inhibition effect of extracted oil from Ziziphus lotus fruit on corrosion of C38 carbon steel in 5.5 M H3PO4 solution using…

Abstract

Purpose

This study aims to investigate the corrosion inhibition effect of extracted oil from Ziziphus lotus fruit on corrosion of C38 carbon steel in 5.5 M H3PO4 solution using potentiodynamic polarization and impedance techniques.

Design/methodology/approach

Oil composition was determined using gas chromatography, and the results showed that oleic and palmitic acids present approximately 84.0 per cent of its total chemical content. Electrochemical impedance spectroscopy (EIS) data were analyzed by adapting it to a well-developed electric circuit model. The inhibition efficiency of Z. lotus oil was calculated and compared using Tafel polarization and EIS.

Findings

Accordingly, the oil extract was found to act as an anodic type inhibitor. Furthermore, inhibition efficiency of Z. lotus oil extract increase with oil concentrations and achieve approximately 70.5 per cent at 3 g/L solution of Z. lotus oil.

Originality/value

The results obtained from different tested methods were in line, and the oil was able to reduce significantly the kinetics of the corrosion process of C38 carbon steel.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 28 October 2014

J.L. Li, C.T. Qu, S.D. Zhu, L. Liu and Z.Q. Gao

The purpose of this study was to investigate the pitting resistance and assess the critical pitting temperature (CPT) of a super martensitic stainless steel, 00Cr13Ni5Mo2, made in…

Abstract

Purpose

The purpose of this study was to investigate the pitting resistance and assess the critical pitting temperature (CPT) of a super martensitic stainless steel, 00Cr13Ni5Mo2, made in China, considering especially the difference in the pitting corrosion resistance between the domestic super martensitic stainless steel and an imported one.

Design/methodology/approach

Potentiodynamic sweep tests were applied to investigate the effects of four NaCl concentrations (weight per cent) of 1, 3.5, 9 and 17, and four testing temperatures of 30, 50, 75 and 90°C on the pitting resistance of the domestic super martensitic stainless steel in the presence of CO2. Potentiostatic sweep tests were utilized to determine the CPT. Furthermore, chemical immersion exposures, implemented according to the appropriate standard were used to evaluate the difference in the pitting corrosion resistance between the domestic super martensitic stainless steel and an imported one. In addition, the morphology of pits was analyzed using a scanning electron microscope.

Finding

The pitting potential of the domestic super martensitic stainless steel decreased with an increase in NaCl concentration and temperature in the presence of CO2. The CPT of the domestic super martensitic stainless steel measured by potentiostatic polarization was 41.16°C. Two types of typical corrosion pits, closed pits formed at 35°C and open pits formed at 50°C, were observed. Furthermore, compared to the super martensitic stainless steel made in Japan, the domestic one was better in terms of pitting potential, corrosion rate and the density of the pits, but worse in terms of the depth of the pits, which may result in a risk of corrosion perforation of tubing and casings.

Originality/value

The paper highlights that chloride ions, temperature and the presence of CO2 play an important role on the pitting resistance of super martensitic stainless steel.

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 14 March 2023

Lei Wan, Jian Xu, Yulai Li, Haiou Sun and Tao Zhang

The purpose of this paper is to improve the corrosion resistance of anodized 6063 Al alloy inertial air–water separator by means of silane technology and to investigate the effect…

219

Abstract

Purpose

The purpose of this paper is to improve the corrosion resistance of anodized 6063 Al alloy inertial air–water separator by means of silane technology and to investigate the effect of corrosion-generated surface roughness changes on aerodynamic performance.

Design/methodology/approach

The BTSE-KH560 double-layer silane film treatment technique is used to close micropores on the anodic oxide film surface. The microstructure of the coating is observed by scanning electron microscopy, the coating structure of the specimens is determined by X-ray diffraction (XPS) and the corrosion resistance is determined by electrochemical and salt-spray tests. Computational fluid dynamics is also used to calculate the effect of roughness and analyse the change in separator performance.

Findings

The silane film deposited on the surface of the anodic oxide film acts as a good seal against microporous defects on the surface of the anodic oxide film and reduces the surface roughness. Electrochemical and salt-spray tests show that the silane film improved the corrosion resistance of the anodized film. The roughness produced by the corrosion deteriorates the performance of the separator.

Originality/value

The porous structure of the anodized coating makes it easier for corrosive ions to enter the substrate and cause pitting corrosion. Therefore, in this study, the corrosion behaviour of the coating in the marine environment and its effect on aerodynamic performance are investigated using a BTSE-KH560 double-layer silane coating with a sealing effect.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

1 – 10 of over 2000