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1 – 10 of 712
Article
Publication date: 3 July 2009

Padma S. Vankar, Rakhi Shanker and Samudrika Wijayapala

The purpose of this paper is to evaluate the efficiency of dyeing on cotton wool and silk fabrics with natural dye obtained from kitchen waste of dry skin extract of Allium cepa.

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Abstract

Purpose

The purpose of this paper is to evaluate the efficiency of dyeing on cotton wool and silk fabrics with natural dye obtained from kitchen waste of dry skin extract of Allium cepa.

Design/methodology/approach

The dry skin of onion produces natural dye which has been used for dyeing textiles. In the present study, innovative dyeing with onion has been shown to give good dyeing results. Pretreatment with 2 per cent metal mordant and using 5 per cent of plant extract (owf) was found to be optimum and showed very good fastness properties for cotton, wool and silk dyed fabrics. For effective natural dyeing with dry skin extract of Allium cepa, conventional method of dyeing was carried out using metal mordants. The purpose of using this source was with an idea to produce value addition dyed product from kitchen waste as the dye has very good potential of uptake, adherence to the fabric and has good wash and light fastnesses. Results show very attractive hue colours.

Findings

The preference of using easily and cheaply available material for dyeing by conventional dyeing lowers the cost of natural dyeing and enhances resource productivity and as a result, reduces waste. This makes onion scale one of the easily available materials for natural dyeing industry.

Research limitations/implications

Although metal mordanting with copper sulphate and potassium dichromate are not ecofriendly but we have used only 2 per cent of these metal salts to prepare different shades with dry scales of Allium cepa extract.

Practical implications

The method developed for natural dyeing of cotton, silk and wool fabrics using skin extract of allium in conjunction with metal mordanting has shown very deep coloration. The stepwise dyeing of cotton fabric with metal mordant by the natural dye Allium cepa showed that the stepwise dyeing process gave very good result. The dye uptake in case of stepwise dyeing was from 65‐68 per cent in the case of cotton, 70‐74 per cent in silk and 78‐82 per cent in wool with different mordants.

Originality/value

The method developed for natural dyeing of cotton, silk and wool fabrics using skin extract of allium in conjunction with metal mordanting has shown marked improvement in terms of dye adherence and fastness properties and can thus be recommended for industrial application.

Details

Pigment & Resin Technology, vol. 38 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 6 March 2007

D.P. Chattopadhyay, R.B. Chavan and J.K. Sharma

Fibre reactive dyes are very popular for cellulosic garments as they are environmentally safe and having good overall fastness properties. But application of these dyes requires a…

2712

Abstract

Purpose

Fibre reactive dyes are very popular for cellulosic garments as they are environmentally safe and having good overall fastness properties. But application of these dyes requires a very high concentration of salt. The salt released from garment dyeing increases salinity in drain water stream which has a negative impact on environmental ecology. The present work aims to eliminate the usage of salt during dyeing of cotton goods with reactive dyes.

Design/methodology/approach

The methodology adopted here, for the elimination of salt in cotton dyeing, was based on the principle of cationisation (to develop a positive charge) of cotton. The same was achieved by subjecting the caustic pretreated cotton fabric samples to a treatment of 1, 2 dichloroethane followed by methylamine to introduce amino groups in the cellulose structure. The treated cotton when dyed from slightly acidic bath generates positive sites due to protonation in the amino group. The reactive dyes being anionic (negatively charged) in solution get attracted to the positive charges on the fibre which eliminates the salt requirements for satisfactory dye exhaustion.

Findings

The investigation was conducted for cold brand, hot brand and highly exhaustive reactive dyes. The modified cotton showed excellent dye exhaustion for all the dyes in the absence of salt. The treatment was found to improve the dye fixation also. The modification was assessed through elemental analysis.

Research limitations/implications

This study may be further extended to viscose material after suitably modifying the treatment conditions.

Practical implications

A pretreatment to cotton which could eliminate the usage of salt in its dyeing with reactive dyes is revealed.

Originality/value

The study explored a newer technique of cotton dyeing without salt usage. Both garment dyeing units and fabric/yarn finishing industries would thus be helpful.

Details

International Journal of Clothing Science and Technology, vol. 19 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 29 September 2021

Guizhen Ke, Ziying Zhao, Chen Shuhui and Jianqiang Li

The purpose of this paper is to explore a new eco-friendly green textile dyeing. Natural plant Buddleja officinalis is traditionally used as yellow pigment addition in rice. It is…

198

Abstract

Purpose

The purpose of this paper is to explore a new eco-friendly green textile dyeing. Natural plant Buddleja officinalis is traditionally used as yellow pigment addition in rice. It is worth developing its application and dyeing performance in cotton fabric.

Design/methodology/approach

Buddleja officinalis dried flower was extracted with ethanol aqueous. The extraction conditions including ethanol concentration, material to liquor ratio, extract time and temperature were optimized. Then cotton fabrics were dyed with Buddleja officinalis extraction under conventional and ultrasonic conditions. The effects of dyeing time, bath ratio, pH value of dyeing bath, dyeing temperature and mordants on K/S values were studied and the resulting color strength obtained by conventional and ultrasonic dyeing were compared. The ultraviolet (UV) transmittance of Buddleja officinalis dyed cotton fabric was also evaluated.

Findings

The color strength of the fabric dyed with Buddleja officinalis under ultrasonic conditions was higher than that under conventional conditions. Alum, Fe and Cu as simultaneous mordants improved the K/S value of the dyed cotton fabrics. Both washing fastness and rubbing fastness were fairly good in all Buddleja officinalis dyed cotton fabrics, washing fastness = 3–4 and rubbing fastness = 4. What’s more, the dyed cotton fabrics showed lower transmittance values as compared to undyed cotton fabrics and indicated potential UV protection capability.

Practical implications

Buddleja officinalis can be a new natural dye source for the ultrasonic dyeing of cotton fabric.

Originality/value

It is for the first time that Buddleja officinalis is used as a natural dye in cotton fabric dyeing with less water and the dyeing using ultrasound has been found to have an obvious improvement in the color strength and color-fastness.

Details

Pigment & Resin Technology, vol. 51 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 12 September 2008

P.S. Vankar, R. Shanker, S. Dixit, D. Mahanta and S.C. Tiwari

The purpose of this paper is to evaluate the efficiency of ultrasonication on new natural dye obtained from leaves extract of Acer pectinatum Wallich using metal mordant for good…

Abstract

Purpose

The purpose of this paper is to evaluate the efficiency of ultrasonication on new natural dye obtained from leaves extract of Acer pectinatum Wallich using metal mordant for good cotton dyeing prospects.

Design/methodology/approach

For effective natural dyeing with leaves extract of Acer pectinatum Wallich, both conventional and sonication methods of dyeing were carried out using metal mordants. The purpose of using sonication was for improvement of dye uptake, improved dye adherence and good wash and light fastnesses. Results show marked improvement by the chosen dyeing method.

Findings

The superiority of sonicator dyeing over conventional dyeing in terms of enhanced resource productivity and, as a result, reduced wastes establishes it as the best available technique in the natural dyeing industry. Use of sonicator shows marked enhancement for cotton dyed fabric. Typical bath liquor to fabric ratio for conventional dyeing varies from 20:1 to 15:1 and for sonicator dyeing from only 12:1 to 10:1, thereby reducing specific water and energy consumption by, respectively, 30 and 50 per cent. The cycle time for dyeing was also reduced by 50 per cent and this would make possible more tonnage of fabric per unit time and lower waste generation for the dyeing process. This would also result in improved capacity utilisation leading to enhanced productivity levels in the dyehouses.

Research limitations/implications

Although metal mordanting with copper sulphate and potassium dichromate is not ecofriendly, yet only 2 per cent of these metal salts have been used to prepare different shades with leaves extract of Acer pectinatum Wallich.

Practical implications

The method developed for natural dyeing of cotton fabric using sonication in conjunction with metal mordanting has shown marked improvement.

Originality/value

The method developed for natural dyeing of cotton fabric using sonication in conjunction with metal mordanting has shown marked improvement in terms of dye adherence and fastness properties and can thus be recommended for industrial application.

Details

Pigment & Resin Technology, vol. 37 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 12 December 2018

Ashwini A. Patil, Saptarshi Maiti and Ravindra V. Adivarekar

Cotton being an anionic fiber can be dyed with direct, reactive, vat and sulfur dyes but cannot be dyed with acid dyes due to their chemical differences. But there are certain…

Abstract

Purpose

Cotton being an anionic fiber can be dyed with direct, reactive, vat and sulfur dyes but cannot be dyed with acid dyes due to their chemical differences. But there are certain advantages of acid dyes like acid dyeing is the simplest method than the other classes of dyes; and it offers various intense and bright shades. So, the purpose of this paper is to focus on acid dyeing of cotton fabric after its chemical modification.

Design/methodology/approach

Such modification of cotton fabric has been achieved using poly(amido)amine dendrimer (PAMAM) treatment. The current work is based on the synthesis of a full-generation PAMAM dendrimer (G0) and its application onto the cotton fabric for modifying the cotton substrate by the exhaust and padding method.

Findings

The treatment of the dendrimer on cotton fabric has been analyzed by Fourier transform infrared spectroscopy and scanning electron microscopy. The dyeing results in terms of color strength of the treated cotton fabrics are compared with those of conventional acid dyed silk fabric. The fastness assessments such as wash, light and rubbing fastnesses after dyeing of treated cotton fabrics are also performed and found to be satisfactory.

Originality/value

This paper can be used in the application of synthesized poly(amido)amine dendrimer in acid dyeing of cotton.

Details

International Journal of Clothing Science and Technology, vol. 31 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 12 September 2024

Wanxin Li, Fangfang An, Dawu Shu, Zengshuai Lian, Bo Han and Shaolei Cao

This study aims to elucidate the dyeing kinetics and thermodynamic relationships of CI Reactive Red 24 (RR24) on cotton fabrics, achieve the recycling of inorganic salts and water…

Abstract

Purpose

This study aims to elucidate the dyeing kinetics and thermodynamic relationships of CI Reactive Red 24 (RR24) on cotton fabrics, achieve the recycling of inorganic salts and water resources and obtain comprehensive data on color parameters, fastness and other characteristics of fabrics dyed with the recycled dyeing residual wastewater.

Design/methodology/approach

The dyeing wastewater obtained through advanced oxidation technology was used as a medium for dyeing cotton fabrics with RR24. The absorbance value of the dyeing residue served as an evaluation index, and the relevant kinetic and thermodynamic parameters were calculated based on this absorbance. The color parameters and fastness of the fabric samples were measured to compare the performance of different dyeing media.

Findings

Dyeing cotton with RR24 in both media follows pseudo-second-order kinetics. When dyeing with wastewater media, the dye adsorption in the first 45 min increased by 0.082–1.29 g/kg compared with conventional dyeing. Furthermore, the half-dyeing time was shortened by 4.19–11.99 min and the equilibrium adsorption amount was reduced by 0.277–0.302 g/kg. The adsorption of RR24 on cotton fabrics conformed to the Freundlich model. Fabrics dyed using recycled wastewater exhibit a deeper color, with reduced red light and enhanced blue light, resulting in an overall deeper apparent color.

Originality/value

These dyeing kinetics and thermodynamic properties are beneficial for comprehending and interpreting the dyeing performance and behavior of reactive dyes in dyeing wastewater. They lay a theoretical foundation for the treatment and recycling of dyeing wastewater.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 18 October 2021

Ainur Rosyida, Suranto Suranto, Mohammad Masykuri and Margono Margono

This paper aims to examine the recipe for and standard methods of dyeing cotton fabric with natural dyes from jackfruit wood extract. The dyeing of the fabric was performed by…

Abstract

Purpose

This paper aims to examine the recipe for and standard methods of dyeing cotton fabric with natural dyes from jackfruit wood extract. The dyeing of the fabric was performed by immersion it without heating for a short time to obtain the best results.

Design/methodology/approach

The dyeing experiment using cotton fabric with jackfruit wood extract was conducted by immersion at room temperature. The independent variables studied were the mordant method, type of mordant, mordant concentration, salt concentration and dyeing pH. The dependent variables were colour strength and colour fastness to washing and rubbing. The orthogonal array L16 (45) was used in the study to obtain the optimal values for each parameter of the response variables. The multi-response signal-to-noise (MRSN) method was used to optimise the five response variables with different quality characteristics so that the best parameters could be obtained based on the highest MRSN ratio value.

Findings

The best parameters were obtained at an MRSN value of 4.5254 under A3B3C1D2E4 conditions, namely, the dyeing process with post mordant, aluminium nitrate type mordant, mordant concentration of 10 g/L, salt concentration of 15 g/L and dyeing a pH: of 10. Under these conditions, the value of K/S was obtained at 1.893, colour fastness to washing (GS: 4) and (SS: 4–5), dry rubbing (SS: 5) and wet rubbing (SS: 4–5).

Research limitations/implications

Obtaining a standard recipe and method for dyeing cotton cloth with jackfruit wood extract by immersion without heating is expected to lead to the development of natural dyes, and especially their application on an industrial scale. This standard and method can be used as technical guidelines by industry. The use of aluminum nitrate as a mordant will help achieve optimal dyeing results. The use of polyaluminium chloride (PAC) mordant, which has the potential to produce high colour strength, and papaya fruit sap, which has the capacity to increase colour fastness, still need to be developed to improve the results of natural dyes.

Practical implications

The standard recipe and dyeing method will be able to improve the results of the dyeing of cotton fabrics with natural dyes. Short immersion dyeing without heating and the optimal results obtained are the main attractions for their use by the textile/batik industry, as the process is easier and a lower cost. The results of dyeing with dark colours and good colour fastness mean the textile products are of the higher quality demanded by consumers, thereby increasing sales. This will encourage the use of and increase the need for natural dyes by industry, consequently reducing the use of synthetic dyes.

Social implications

The use of natural dyes, chemical mordant from aluminum salts, and natural mordant from papaya fruit sap in the dyeing process in the textile/batik industry in Indonesia will produce eco-textile and eco-batik products that are environmentally friendly and of high quality. This in turn will increase consumer interest and sales, meaning that the income and economy of workers in the textile industry/crafts sector will also increase. In addition, the use of natural dyes with the selection of a safe mordant (not containing heavy metals) will reduce the use of synthetic dyes, which pollute and damage the aquatic environment.

Originality/value

This study found a standard recipe and method of dyeing cotton fabric with natural dyes from jackfruit wood extracted by immersion without heating for a short time to obtain the best results. In addition, the discovery was of PAC, a new mordant which is effective in the use of natural dyes can give high colour strength to cotton fabric. In addition to the discovery of a new mordant, PAC, which has the potential to produce high colour strength, papaya fruit sap also has the capacity to increase colour fastness with the use of natural dyes from the flavonoid group.

Details

Pigment & Resin Technology, vol. 51 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 22 May 2009

Padma S. Vankar, Rakhi Shanker, Shalini Dixit, Debajit Mahanta and S.C. Tiwari

The purpose of this paper is to evaluate the efficiency of ultrasonication on new natural dye obtained from leaves and stem extracts of Daphne papyraceae using metal mordant for…

Abstract

Purpose

The purpose of this paper is to evaluate the efficiency of ultrasonication on new natural dye obtained from leaves and stem extracts of Daphne papyraceae using metal mordant for good cotton, silk and wool dyeing prospects. It also proposes to effect the characterisation of the colorant.

Design/methodology/approach

For effective natural dyeing with leaves and stem extracts of D. papyraceae, both conventional and sonication methods for cotton, silk and wool dyeing were carried out using metal mordants. The purpose of using sonication was for betterment of dye uptake, improved dye adherence and good wash and light fastnesses. Results show marked improvement by the chosen dyeing method. Simultaneously, chemical characterisation of the colorant was carried out by first column chromatographic separation of the crude extract, followed by spectral analysis of the isolated products.

Findings

The superiority of sonicator dyeing over conventional dyeing in terms of enhanced resource productivity and, as a result, reduced wastes makes it the established best available technique in the natural dyeing industry. This fact has been examined for several natural dyes. Use of sonicator shows marked enhancement for cotton‐, silk‐ and wool‐dyed fabrics. Typical bath liquor to fabric ratio for conventional dyeing varies from 20:1 to 15:1 and for sonicator dyeing from only 12:1 to 10:1, thereby reducing specific water and energy consumption by 30 and 50 per cent, respectively. The cycle time for dyeing was also reduced by 50 per cent and this would benefit the dyeing process with more tonnage of fabric per unit time and with lower waste generation. This would also result in improved capacity utilization leading to enhanced productivity levels in the dyeing houses.

Research limitations/implications

Although metal mordanting with copper sulphate and potassium dichromate is not ecofriendly, only 2 per cent of these metal salts has been used to prepare different shades with leaves and stem extracts of D. papyraceae for cotton, silk and wool fabrics.

Practical implications

The method developed for natural dyeing of cotton, silk and wool fabrics using sonication in conjunction with metal mordanting has shown marked improvement. The chemical composition of the crude extract shows the presence of flavonoids and other specific natural pigments.

Originality/value

The method developed for natural dyeing of cotton, silk and wool fabrics using stem and leaves extracts of D. papyraceae under sonication in conjunction with metal mordanting has shown marked improvement in terms of dye adherence and fastness properties and can thus be recommended for industrial application. This is a new source of natural dye.

Details

Pigment & Resin Technology, vol. 38 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Open Access
Article
Publication date: 29 May 2019

Marjo Määttänen, Sari Asikainen, Taina Kamppuri, Elina Ilen, Kirsi Niinimäki, Marjaana Tanttu and Ali Harlin

While aiming to create methods for fibre recycling, the question of colours in waste textiles is also in focus; whether the colour should be kept or should be removed while…

5923

Abstract

Purpose

While aiming to create methods for fibre recycling, the question of colours in waste textiles is also in focus; whether the colour should be kept or should be removed while recycling textile fibre. More knowledge is needed for colour management in a circular economy approach.

Design/methodology/approach

The research included the use of different dye types in a cotton dyeing process, the process for decolourizing and the results. Two reactive dyes, two direct dyes and one vat dye were used in the study. Four chemical treatment sequences were used to evaluate colour removal from the dyed cotton fabrics, namely, HCE-A, HCE-P-A, HCE-Z-P-A and HCE-Y-A.

Findings

The objective was to evaluate how different chemical refining sequences remove colour from direct, reactive and vat dyed cotton fabrics, and how they influence the specific cellulose properties. Dyeing methods and the used refining sequences influence the degree of colour removal. The highest achieved final brightness of refined cotton materials were between 71 and 91 per cent ISO brightness, depending on the dyeing method used.

Research limitations/implications

Only cotton fibre and three different colour types were tested.

Practical implications

With cotton waste, it appears to be easier to remove the colour than to retain it, especially if the textile contains polyester residues, which are desired to be removed in the textile refining stage.

Originality/value

Colour management in the CE context is an important new track to study in the context of the increasing amount of textile waste used as a raw material.

Details

Research Journal of Textile and Apparel, vol. 23 no. 2
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 12 July 2024

Nadeem Afraz, Shaheen Sardar, Muhammad Mohsin, Mumtaz Hasan Malik, Khurram Shehzad Akhtar and Muhammad Ilyas Tariq

In the textile dyeing industry, the foam dyeing has been recognized as a significantly sustainable alternative for the cotton fabrics. However, this efficient technology undergoes…

Abstract

Purpose

In the textile dyeing industry, the foam dyeing has been recognized as a significantly sustainable alternative for the cotton fabrics. However, this efficient technology undergoes the many issues related to the foam generation, foam optimization and the required performance of the resultant fabrics. The purpose of this paper is to address these issues through the development and optimization of the novel reactive foam dyeing recipes for the cotton fabrics.

Design/methodology/approach

The foam dyeing recipes were generated and optimized using the different stabilizers, foaming agents and three primary colors of reactive dyes. The different recipes were applied onto the cotton fabric using laboratory scale foam coating machine. The performance of the foam coated and padded fabrics was evaluated using different criteria including the shade depth, rubbing fastness, air permeability, washing fastness, perspiration fastness, light fastness and tear strength. Then, a complex decision-making approach, namely, analytic hierarchy process (AHP), was applied for the ranking of the key recipes based on the main criteria.

Findings

The newly optimized foam dyeing recipes were found very competitive with the conventional pad dyeing process with respect to the shade-depth and the other performance properties. The optimization of foaming parameters and addition of stabilizers have advanced the foam dyeing process, which would accelerate the implementation of foam dyeing methods in the textile industry. Furthermore, significant water and energy savings would be achieved as compared to the conventional foam dyeing. AHP model offered a comprehensive and rational way to identify the most important recipes amongst the selected recipes.

Originality/value

In this research, novel foam dyeing recipes have been developed for the cotton fabrics through the optimization of the different stabilizers, foaming agents and the three primary colors of reactive dyes. Until now, the exiting literature has not reported the combination of these stabilizers with the different foaming agents and three primary reactive dyes for the improvement of sustainable foam cotton dyeing process.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

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