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Article
Publication date: 29 September 2021

Guizhen Ke, Ziying Zhao, Chen Shuhui and Jianqiang Li

The purpose of this paper is to explore a new eco-friendly green textile dyeing. Natural plant Buddleja officinalis is traditionally used as yellow pigment addition in rice. It is…

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Abstract

Purpose

The purpose of this paper is to explore a new eco-friendly green textile dyeing. Natural plant Buddleja officinalis is traditionally used as yellow pigment addition in rice. It is worth developing its application and dyeing performance in cotton fabric.

Design/methodology/approach

Buddleja officinalis dried flower was extracted with ethanol aqueous. The extraction conditions including ethanol concentration, material to liquor ratio, extract time and temperature were optimized. Then cotton fabrics were dyed with Buddleja officinalis extraction under conventional and ultrasonic conditions. The effects of dyeing time, bath ratio, pH value of dyeing bath, dyeing temperature and mordants on K/S values were studied and the resulting color strength obtained by conventional and ultrasonic dyeing were compared. The ultraviolet (UV) transmittance of Buddleja officinalis dyed cotton fabric was also evaluated.

Findings

The color strength of the fabric dyed with Buddleja officinalis under ultrasonic conditions was higher than that under conventional conditions. Alum, Fe and Cu as simultaneous mordants improved the K/S value of the dyed cotton fabrics. Both washing fastness and rubbing fastness were fairly good in all Buddleja officinalis dyed cotton fabrics, washing fastness = 3–4 and rubbing fastness = 4. What’s more, the dyed cotton fabrics showed lower transmittance values as compared to undyed cotton fabrics and indicated potential UV protection capability.

Practical implications

Buddleja officinalis can be a new natural dye source for the ultrasonic dyeing of cotton fabric.

Originality/value

It is for the first time that Buddleja officinalis is used as a natural dye in cotton fabric dyeing with less water and the dyeing using ultrasound has been found to have an obvious improvement in the color strength and color-fastness.

Details

Pigment & Resin Technology, vol. 51 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 12 September 2008

P.S. Vankar, R. Shanker, S. Dixit, D. Mahanta and S.C. Tiwari

The purpose of this paper is to evaluate the efficiency of ultrasonication on new natural dye obtained from leaves extract of Acer pectinatum Wallich using metal mordant for good…

Abstract

Purpose

The purpose of this paper is to evaluate the efficiency of ultrasonication on new natural dye obtained from leaves extract of Acer pectinatum Wallich using metal mordant for good cotton dyeing prospects.

Design/methodology/approach

For effective natural dyeing with leaves extract of Acer pectinatum Wallich, both conventional and sonication methods of dyeing were carried out using metal mordants. The purpose of using sonication was for improvement of dye uptake, improved dye adherence and good wash and light fastnesses. Results show marked improvement by the chosen dyeing method.

Findings

The superiority of sonicator dyeing over conventional dyeing in terms of enhanced resource productivity and, as a result, reduced wastes establishes it as the best available technique in the natural dyeing industry. Use of sonicator shows marked enhancement for cotton dyed fabric. Typical bath liquor to fabric ratio for conventional dyeing varies from 20:1 to 15:1 and for sonicator dyeing from only 12:1 to 10:1, thereby reducing specific water and energy consumption by, respectively, 30 and 50 per cent. The cycle time for dyeing was also reduced by 50 per cent and this would make possible more tonnage of fabric per unit time and lower waste generation for the dyeing process. This would also result in improved capacity utilisation leading to enhanced productivity levels in the dyehouses.

Research limitations/implications

Although metal mordanting with copper sulphate and potassium dichromate is not ecofriendly, yet only 2 per cent of these metal salts have been used to prepare different shades with leaves extract of Acer pectinatum Wallich.

Practical implications

The method developed for natural dyeing of cotton fabric using sonication in conjunction with metal mordanting has shown marked improvement.

Originality/value

The method developed for natural dyeing of cotton fabric using sonication in conjunction with metal mordanting has shown marked improvement in terms of dye adherence and fastness properties and can thus be recommended for industrial application.

Details

Pigment & Resin Technology, vol. 37 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 13 November 2007

N.S.E. Ahmed, R.M. El‐Shishtawy and M.M. Kamel

To explore the use of power ultrasound as an environmentally friendly heating technology for the pre‐treatment of linen fibres with sodium perborate as the halogen free oxidising…

Abstract

Purpose

To explore the use of power ultrasound as an environmentally friendly heating technology for the pre‐treatment of linen fibres with sodium perborate as the halogen free oxidising agent and to study the impact of this process on its dyeability with reactive dyes.

Design/methodology/approach

Exploiting power ultrasound in the wet processes of linen fibres was made in two steps, i.e. ultrasonic pre‐treatment with sodium perborate followed by ultrasonic dyeing with reactive dyes. Therefore, comparative studies between conventional and ultrasonic techniques as well as the different factors that may affect these processes were investigated. The effect of the pre‐treatment on fibre fine structure using X‐ray diffraction technique was also investigated.

Findings

The results of the increase of whiteness index indicate that ultrasonic pre‐treatment was better at all studied treatment times and at low temperature. X‐ray diffraction studies on blank, ultrasonically and conventionally pre‐treated linen fibres have shown 70.41, 67.51 and 64.90 per cent crystallinity, respectively. The dyeing of the pre‐treated fibres with Reactive Red 24 was simultaneously carried out under both ultrasonic and conventional heating conditions to study the effect of dye concentrations at different dyeing temperatures. The colour strength values obtained for the dyed samples using ultrasonic at 50°C were slightly higher than those obtained using conventional heating at 80°C. Ultrasonic enhancement in the pre‐treatment and dyeing in terms of the percent increase of colour strength of the dyed fabric was estimated to be 157.94 per cent higher than that of conventional heating method. The results of wet fastness properties of the dyed fibres using ultrasonic revealed improvement relative to those obtained using conventional heating method.

Research limitations/implications

The improved wet processes of linen fibres suggest further investigation to exploit power ultrasound in the wet processes of cellulosic fibres at low temperature using different classes of halogen free bleaching agents and dyeing with different classes of heat‐requiring reactive dyes. Also, this work may inspire the synthesis of new generation of heat‐requiring reactive dyes.

Practical implications

The work presented has significant potential industrial application for cleaner production in textile industries.

Originality/value

The present study of linen pre‐treatment with non‐toxic total chlorine free oxidising agent and its dyeability with reactive dyes using power ultrasound is novel and could be used in the wet processes of linen fibres.

Details

Pigment & Resin Technology, vol. 36 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 May 2010

M.M. Kamel, F.A. Nassar, H.M. Helmy and H.H. Kafafy

The dyeing of acrylic fabrics using C.I. Astrazon Basic Golden Yellow GLE is studied with both conventional (CH) and ultrasonic (US) techniques. The factors that affect…

Abstract

The dyeing of acrylic fabrics using C.I. Astrazon Basic Golden Yellow GLE is studied with both conventional (CH) and ultrasonic (US) techniques. The factors that affect dyeability, such as dye bath pH, US power, dyeing time and temperature, are studied. The colour strength values obtained are found to be higher with US than CH heating. Also, the fastness properties of the dyed fabrics are determined with. A comparative study using x-ray and scanning electron microscope (SEM) that is implemented on samples to explain for the better dyeability of acrylic fabrics with the US method. Dyeing kinetics and the time/dye-uptake isotherms reveal enhanced dye-uptake in the second phase of dyeing. The values of the dyeing rate constant, half-time of dyeing and standard affinity, and US efficiency are calculated and discussed.

Details

Research Journal of Textile and Apparel, vol. 14 no. 2
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 28 July 2021

Junling Wu, Libo Feng and Long Lin

The purpose of this study reported in this paper was to find the correct Mt/M8 and Dt/a2 data lists of Hill Formula. This paper enumerates several kinds of Hill formula data lists…

Abstract

Purpose

The purpose of this study reported in this paper was to find the correct Mt/M8 and Dt/a2 data lists of Hill Formula. This paper enumerates several kinds of Hill formula data lists presented in different literatures, and the authors hope to draw the correct conclusion.

Design/methodology/approach

The eight different forms collected in the research project were compared. The mathematician was asked to give a suggestion from a professional point of view and to arrive at a conclusion.

Findings

In all eight cases, the third, the eighth and seventh cases are consistent and are considered reasonable and correct.

Research limitations/implications

First-hand information was not used because of unavailability of the earliest published version of the Hill formula.

Practical implications

It is helpful to the correct application of Hill formula and the calculation of diffusion coefficient. It is also valuable to the study of dyeing kinetics.

Originality/value

The research helps to reduce and avoid the confusion in the application of Hill formula in dyeing kinetics research.

Details

Pigment & Resin Technology, vol. 51 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 7 February 2024

Nancy Sobh, Nagla Elshemy, Sahar Nassar and Mona Ali

Due to herbs and plants’ therapeutic properties and simplicity of availability in nature, humans have used them to treat a variety of maladies and diseases since ancient times…

Abstract

Purpose

Due to herbs and plants’ therapeutic properties and simplicity of availability in nature, humans have used them to treat a variety of maladies and diseases since ancient times. Later, as technology advanced, these plants and herbs gained significant relevance in some industries due to their suitable chemical composition, abundant availability and ease of access. Aegle marmelos is a species of plant that may be found in nature. Yet, little or very little literature was located on the coloration behavior of this plant’s leaves. This study aims to focus on the effect of different parameters on the extraction of colorant from Aegle marmelos leaves.

Design/methodology/approach

Some factors that affected on the extraction processes were examined and found to have significant impacts on the textile dyeing such as the initial dye concentration, extracted temperature, extracted bath pH and extracted time were all changed to see how they affected color extraction. The authors report a direct comparison between three heating methods, namely, microwave irradiation (MWI), ultrasonic waves (USW) and conventional heating (CH). The two kinetic models have been designed (pseudo-first and pseudo-second orders) in the context of these experiments to investigate the mechanism of the dyeing processes for fabrics under study. Also, the experimental data were analyzed according to the Langmuir and Freundlich isotherms.

Findings

From the result, it was discovered these characteristics were found to have a substantial effect on extraction efficiency. Temperature 90°C and 80°C when using CH and USW, respectively, while at 90% watt when using MWI, period 120 min when using CH as well as USW waves, while 40 min when using MWI, and pH 4, 5 and 10 for polyamide, wool and cotton, respectively, were the optimal extraction conditions. Also, the authors can say that wool gives a higher absorption than the other fabric. Additionally, MWI provided the best color strength (K/S) value, and homogeneity, at low temperatures reducing the energy and time consumed. The coloring follows the order: MWI > USW > CH. The adsorption isotherm of wool could be well fitted by Freundlich isotherm when applying CH and USW as a heating source, while it is well fitted by the Langmuir equation in the case of MWI. In the study, it was observed that the pseudo-first-order kinetic model fits better the experimental results of CH with a constant rate K1 = −0.000171417 mg/g.min, while the pseudo-second-order kinetic model fits better the experimental results of absorption of both MWI (K2 = 38.14022572 mg/g.min) and USW (K2 = 12.45343554 mg/g.min).

Research limitations/implications

There is no research limitation for this work. Dye was extracted from Aegle marmelos leaves by applying three different heating sources (MWI, ultrasonic waves [USWW] and CH).

Practical implications

This work has practical applications for the textile industry. It is concluded that using Aegle marmelose leaves can be a possible alternative to extract dye from natural resource by applying new technology to save energy and time and can make the process greener.

Social implications

Socially, it has a good impact on the ecosystem and global community because the extracted dye does not contain any carcinogenic materials.

Originality/value

The work is original and contains value-added products for the textile industry and other confederate fields.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 22 May 2009

Padma S. Vankar, Rakhi Shanker, Shalini Dixit, Debajit Mahanta and S.C. Tiwari

The purpose of this paper is to evaluate the efficiency of ultrasonication on new natural dye obtained from leaves and stem extracts of Daphne papyraceae using metal mordant for…

Abstract

Purpose

The purpose of this paper is to evaluate the efficiency of ultrasonication on new natural dye obtained from leaves and stem extracts of Daphne papyraceae using metal mordant for good cotton, silk and wool dyeing prospects. It also proposes to effect the characterisation of the colorant.

Design/methodology/approach

For effective natural dyeing with leaves and stem extracts of D. papyraceae, both conventional and sonication methods for cotton, silk and wool dyeing were carried out using metal mordants. The purpose of using sonication was for betterment of dye uptake, improved dye adherence and good wash and light fastnesses. Results show marked improvement by the chosen dyeing method. Simultaneously, chemical characterisation of the colorant was carried out by first column chromatographic separation of the crude extract, followed by spectral analysis of the isolated products.

Findings

The superiority of sonicator dyeing over conventional dyeing in terms of enhanced resource productivity and, as a result, reduced wastes makes it the established best available technique in the natural dyeing industry. This fact has been examined for several natural dyes. Use of sonicator shows marked enhancement for cotton‐, silk‐ and wool‐dyed fabrics. Typical bath liquor to fabric ratio for conventional dyeing varies from 20:1 to 15:1 and for sonicator dyeing from only 12:1 to 10:1, thereby reducing specific water and energy consumption by 30 and 50 per cent, respectively. The cycle time for dyeing was also reduced by 50 per cent and this would benefit the dyeing process with more tonnage of fabric per unit time and with lower waste generation. This would also result in improved capacity utilization leading to enhanced productivity levels in the dyeing houses.

Research limitations/implications

Although metal mordanting with copper sulphate and potassium dichromate is not ecofriendly, only 2 per cent of these metal salts has been used to prepare different shades with leaves and stem extracts of D. papyraceae for cotton, silk and wool fabrics.

Practical implications

The method developed for natural dyeing of cotton, silk and wool fabrics using sonication in conjunction with metal mordanting has shown marked improvement. The chemical composition of the crude extract shows the presence of flavonoids and other specific natural pigments.

Originality/value

The method developed for natural dyeing of cotton, silk and wool fabrics using stem and leaves extracts of D. papyraceae under sonication in conjunction with metal mordanting has shown marked improvement in terms of dye adherence and fastness properties and can thus be recommended for industrial application. This is a new source of natural dye.

Details

Pigment & Resin Technology, vol. 38 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 25 August 2021

Ali Shams Nateri and Ehsan Dehnavi

This work aims to study the effect of mordanting method as pre-mordanting (on-chrome), meta-mordanting (meta-chrome) and post-mordanting (after-chrome) on wool dyeing with madder…

Abstract

Purpose

This work aims to study the effect of mordanting method as pre-mordanting (on-chrome), meta-mordanting (meta-chrome) and post-mordanting (after-chrome) on wool dyeing with madder natural dye without tannin and pomegranates peel, as a natural dye contains tannin.

Design/methodology/approach

The woolen yarn was dyed with madder and pomegranate peel natural dyes by three methods as pre-mordant, meta-mordant and pos-mordant. The color parameters and reflectance spectra of dyed samples were analyzed by using derivative spectroscopy and the principal component analysis (PCA) techniques.

Findings

The obtained results indicate that the color difference between the samples dyed with madder by pre-mordanting, and the samples dyed by other methods is more than the color difference between the samples dyed by meta-mordanting and post-mordanting. However, the color difference between samples dyed with pomegranate peel by pre-mordanting and meta-mordanting methods is less compared to other pairs. Also, analysis of reflectance spectra and color depth (K/S) values indicate that the color depth of dyed sample with madder by pre-mordanting method is more than other dyeing methods. But, the color depth of sample dyed with pomegranate peel by post-mordanting method is less compared to other methods. The analysis of first-, second-, third- and fourth-order derivatives of reflectance spectra and the study of the first, second, third and fourth PCs of reflectance spectra indicate that the reflectance of dyed samples with madder and pomegranates peel depends on the mordanting method.

Originality/value

Evaluation of the effect of mordanting method on color and reflectance of wool dyed with madder and pomegranates peel natural dyes using derivative spectroscopy and the PCA techniques

Details

Pigment & Resin Technology, vol. 51 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 2 April 2024

Shilpi Aggarwal

Everyone is extremely concerned about environmental protection and health safety due to the rise in living standards. Plant-derived natural dyes have garnered much industrial…

Abstract

Purpose

Everyone is extremely concerned about environmental protection and health safety due to the rise in living standards. Plant-derived natural dyes have garnered much industrial attention in food, pharmaceutical, textile, cosmetics, etc. owing to their health and environmental benefits. The present study aims to focus on the elimination of the use of synthetic dyes and provides brief information about natural dyes, their sources, extraction procedures with characterization and various advantages and disadvantages.

Design/methodology/approach

In producing natural colors, extraction and purification are essential steps. Various conventional methods used till date have a low yield, as these consume a lot of solvent volume, time, labor and energy or may destroy the coloring behavior of the actual molecules. The establishment of proper characterization and certification protocols for natural dyes would improve the yielding of natural dyes and benefit both producers and users.

Findings

However, scientists have found modern extraction methods to obtain maximum color yield. They are also modifying the fabric surface to appraise its uptake behavior of color. Various extraction techniques such as solvent, aqueous, enzymatic and fermentation and extraction with microwave or ultrasonic energy, supercritical fluid extraction and alkaline or acid extraction are currently available for these natural dyes and are summarized in the present review article.

Originality/value

If natural dye availability can be increased by the different extraction measures and the cost of purified dyes can be brought down with a proper certification mechanism, there is a wide scope for the adoption of these dyes by small-scale dyeing units.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 24 October 2023

Raphael Kanyire Seidu, Benjamin Eghan, Emmanuel Abankwah Ofori, George Kwame Fobiri, Alex Osei Afriyie and Richard Acquaye

The purpose of this study is to investigate the physical, ultraviolet (UV), colour appearance and colour fastness properties of selected fabrics dyed with natural dyes from Daboya…

Abstract

Purpose

The purpose of this study is to investigate the physical, ultraviolet (UV), colour appearance and colour fastness properties of selected fabrics dyed with natural dyes from Daboya and Ntonso communities of Ghana. The study further highlights the rich cultural heritage of traditional dyeing from these two communities. Craftsmen in West Africa especially Ghana, have sustained the traditional dyeing methods to produce textile products for consumers.

Design/methodology/approach

In this study, two sample fabrics were purchased from craftsmen at Ntonso and Daboya communities in Ghana. These fabrics were analysed at the laboratory under standard test methods for their physical, UV, colour appearance and colour fastness properties.

Findings

Results showed that all the sample fabrics have good UV shielding performance (ratings above 50+). Daboya sample fabrics (dyed with indigo dyes) produced more colour stains than the sample fabrics from Ntonso (dyed with black “kuntunkuni” dyes). The K/Ssum value or colour yield reduced after washing but that alternatively increased the calculated ultraviolet protection factor.

Practical implications

Findings from this study exposed the unique UV performance of dyed traditional fabrics (using natural dyes) from Ntonso and Daboya communities in Ghana. This inspires and enforces the need for craftsmen to improve their production cycle to produce these fabrics in different sizes which provides the necessary UV shielding abilities for consumers in the wake of climate changes.

Originality/value

This study demonstrated that the natural dyeing process at the two communities produced relatively good UV and colour fastness properties of the sample fabrics. These eco-friendly dyeing practices have survived over time to maintain and promote the concept of sustainability within the textile and fashion industry in Ghana.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

1 – 10 of 107