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Article
Publication date: 6 June 2018

Chen Haixiang and Kong Dejun

In this study, an amorphous Al-Ti-Ni coating was fabricated on S355 steel using an arc spraying, and its corrosion behavior immersed in 3.5 per cent NaCl solution for 720 h was…

Abstract

Purpose

In this study, an amorphous Al-Ti-Ni coating was fabricated on S355 steel using an arc spraying, and its corrosion behavior immersed in 3.5 per cent NaCl solution for 720 h was discussed, which provided an experimental basis for the application of arc sprayed Al-Ti-Ni coating on S355 steel on marine platform.

Design/methodology/approach

An amorphous Al-Ti-Ni coating was sprayed on S355 structural steel using an arc spraying. The surface-interface morphologies, chemical element compositions and phases of the obtained Al-Ti-Ni coating were analyzed using a scanning electron microscope, energy dispersive spectrometer and X-ray diffractometer, respectively. The distributions of chemical elements on the coating surface and interface were analyzed using an energy spectrum scanning; the bonding mechanism between the coating and the substrate was also discussed.

Findings

Financial support for this research by the Key Research and Development Project of Jiangsu Province (BE2016052).

Originality/value

In this study, an amorphous Al-Ti-Ni coating was fabricated on S355 steel using an arc spraying, its corrosion behavior immersed in 3.5 per cent 25 NaCl solution for 720 h was discussed.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 27 February 2020

Kong Dejun and Chen Haixiang

The purpose of this paper is to investigate the effects of laser power on the electrochemical corrosion performance in 3.5% NaCl, 0.1 M H2SO4 and 0.1 M NaOH solutions, which…

Abstract

Purpose

The purpose of this paper is to investigate the effects of laser power on the electrochemical corrosion performance in 3.5% NaCl, 0.1 M H2SO4 and 0.1 M NaOH solutions, which provided an experimental basis for the application of Al–Ti–Ni amorphous coating in marine environment.

Design/methodology/approach

Amorphous Al–Ti–Ni coatings were fabricated on S355 structural steel by laser thermal spraying (LTS) at different laser powers. The surface and cross-section morphologies, chemical element distribution, phases and crystallization behaviors of obtained coatings were analyzed using a scanning electron microscope, energy-dispersive X-ray spectroscope, X-ray diffraction and differential scanning calorimetry, respectively. The effects of laser power on the electrochemical corrosion performances of Al–Ti–Ni coatings in 3.5% NaCl, 0.1 M H2SO4 and 0.1 M NaOH solutions were investigated using an electrochemical workstation.

Findings

The crystallization temperature of Al–Ti–Ni coatings fabricated at the laser power of 1,300 and 1,700 W is ∼520°C, whereas that fabricated at the laser power of 1,500 W is ∼310°C. The coatings display excellent corrosion resistance in 3.5% NaCl and 0.1 M NaOH solutions, while a faster dissolution rate in 0.1 M H2SO4 solution. The coatings fabricated at the laser power of 1,300 and 1,700 W present the better electrochemical corrosion resistance in 3.5% NaCl and 0.1 M NaOH solutions, whereas that fabricated at the laser power of 1,500 W exhibits the better electrochemical corrosion resistance in 0.1 M H2SO4 solution.

Originality/value

In this work, Al-wire-cored Ti–Ni powder was first on S355 steel with the laser power of 1,300, 1,500 and 1,700 W, and the effects of laser power on the electrochemical corrosion performance in 3.5% NaCl, 0.1 M H2SO4 and 0.1 M NaOH solutions were investigated using an electrochemical workstation.

Article
Publication date: 8 March 2021

Peng Li, Xiya Huang and Dejun Kong

The purpose of this paper is to investigate the effects of load and speed on the corrosive wear performance of Al coating in 3.5% NaCl solution, which provided an experimental…

Abstract

Purpose

The purpose of this paper is to investigate the effects of load and speed on the corrosive wear performance of Al coating in 3.5% NaCl solution, which provided an experimental reference for the anti-corrosion engineering on offshore platforms.

Design/methodology/approach

A layer of Al coating was prepared on S355 steel using an arc spraying. The corrosive wear test was carried out with CFT–1 type surface property tester. The effects of load and speed on the corrosive wear performance of Al coating were investigated and the wear mechanism was also discussed. The electrochemical tests were conducted using a CHI660E type electrochemical workstation, the anti-corrosion mechanism was analyzed.

Findings

The average coefficient of frictions (COFs) of Al coating under loads of 1.5, 2.5 and 3.5 N are 0.745, 0.847 and 0.423, the wear mechanism is abrasive wear. The average COFs of Al coating at the speeds of 200, 400 and 600 rpm are 0.745, 0.878 and 0.617, respectively, the wear mechanism at the speeds of 200 and 400 rpm are abrasive wear, while that at the speed of 600 rpm is abrasive wear and fatigue wear. The anti-corrosion mechanism is the isolation of Cl corrosion and cathodic protection of sacrificial anode.

Originality/value

This paper mainly studied corrosive wear and electrochemical corrosion performances of Al coating. This study hereby confirms that this manuscript is the original work and has not been published nor has it been submitted simultaneously elsewhere. This paper further confirms that all authors have checked the manuscript and have agreed to the submission.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 27 February 2020

Kong Dejun and Li Jiahong

The purpose of this paper is to evaluate the salt spray corrosion (SSC) and electrochemical corrosion performances of CrNi, TiAlN/NiCr and CrNi–Al2O3–TiO2 coatings on H13 steel…

Abstract

Purpose

The purpose of this paper is to evaluate the salt spray corrosion (SSC) and electrochemical corrosion performances of CrNi, TiAlN/NiCr and CrNi–Al2O3–TiO2 coatings on H13 steel, which improved the corrosion resistance of H13 hot work mold.

Design/methodology/approach

CrNi, TiAlN/NiCr and CrNi–Al2O3–TiO2 coatings were fabricated on H13 hot work mold steel using a laser cladding and cathodic arc ion plating. The SSC and electrochemical performances of obtained coatings were investigated using a corrosion test chamber and electrochemical workstation, respectively. The corrosion morphologies, microstructure and phases were analyzed using an electron scanning microscope, optical microscope and X-ray diffraction, respectively, and the mechanisms of corrosion resistance were also discussed.

Findings

The CrNi coating is penetrated by corrosion media, producing the oxide of Fe3O4 on the coating surface; and the TiAlN coating is corroded to enter into the CrNi coating, forming the oxides of TiO and NiO, the mechanism is pitting corrosion, whereas the CrNi–Al2O3–TiO2 coating is not penetrated, with no oxides, showing the highest SSC resistance among the three kinds of coatings. The corrosion potential of CrNi coating, TiAlN/CrNi and CrNi–Al2O3–TiO2 coatings was –0.444, –0.481 and –0.334 V, respectively, and the corresponding polarization resistances were 3,074, 2,425 and 86,648 cm2, respectively. The electrochemical corrosion resistance of CrNi–Al2O3–TiO2 coating is the highest, which is enhanced by the additions of Al2O3 and TiO2.

Originality/value

The CrNi, TiAlN/CrNi and CrNi–Al2O3–TiO2 coatings on H13 hot work mold were firstly evaluated by the SSC and electrochemical performances.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 14 February 2019

Li Jiahong and Kong Dejun

The purpose of this paper is to improve the salt spray corrosion and electrochemical corrosion performances of H13 hot work mould steel, Cr–Ni coatings with the different Cr and…

Abstract

Purpose

The purpose of this paper is to improve the salt spray corrosion and electrochemical corrosion performances of H13 hot work mould steel, Cr–Ni coatings with the different Cr and Ni mass ratios are fabricated using a laser cladding (LC), which provides an experimental basis for the surface modification treatment of H13 steel.

Design/methodology/approach

Cr–Ni coatings with the different Cr and Ni mass ratios were firstly fabricated on H13 hot work mould steel using a laser cladding (LC). The salt spray corrosion (SSC) and electrochemical corrosion performances of Cr–Ni coatings in 3.5 Wt.% NaCl solution were investigated to analyze the corrosion mechanism, and the effect of mass ratios of Cr and Ni on their corrosion mechanism was discussed.

Findings

The laser cladded Cr–Ni coatings with the different Cr and Ni mass ratios are composed of Cr–Ni compounds, which are metallurgically combined with the substrate. The SSC resistance of Cr–Ni coating with the Cr and Ni mass ratios of 24:76 is the highest. The electrochemical corrosion resistance of Cr–Ni coating with the Cr and Ni mass ratio of 24:76 is the best among the three kinds of coatings.

Originality/value

In this study, the corrosion resistance of laser cladded Cr–Ni coatings with the Cr and Ni mass ratios of 17: 83, 20: 80 and 24: 76 was first evaluated using salt spray corrosion (SSC) and electrochemical tests, and the effect of mass ratios of Cr and Ni on their corrosion mechanism was discussed.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 5 January 2015

Martin Aggerbeck, Alexis Herbreteau, Marleen Rombouts, Jo Verwimp and Rajan Ambat

– The purpose of this paper is to study the use of titanium as a protecting element for aluminum in alkaline conditions.

Abstract

Purpose

The purpose of this paper is to study the use of titanium as a protecting element for aluminum in alkaline conditions.

Design/methodology/approach

Aluminum coatings containing up to 20 weight per cent Ti6Al4V were produced using laser cladding and were investigated using light optical microscope, scanning electron microscope – energy-dispersive X-ray spectroscopy and X-Ray Diffraction, together with alkaline exposure tests and potentiodynamic measurements at pH 13.5.

Findings

Cladding resulted in a heterogeneous solidification microstructure containing an aluminum matrix with supersaturated titanium (<1 weight per cent), Al3Ti intermetallics and large partially undissolved Ti6Al4V particles. Heat treatment lowered the titanium concentration in the aluminum matrix, changed the shape of the Al3Ti precipitates and increased the degree of dissolution of the Ti6Al4V particles. Corrosion testing showed significant localized dissolution of the aluminum matrix.

Research limitations/implications

Increased titanium concentration and heat treatment gave improved alkaline corrosion properties. At pH 13.5, the Al3Ti phases were protected, while the aluminum matrix corroded.

Practical implications

For alkaline corrosion-protection of aluminum in the automobile industry, titanium might be useful at pH values below 13.5 or by using other coating techniques.

Originality/value

This is the first study testing the use of titanium as a protective element of aluminum in stringent alkaline conditions.

Details

Anti-Corrosion Methods and Materials, vol. 62 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

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