Search results

The amorphous Al-Ni-Fe-Gd coatings were fabricated to improve anti-corrosion performance of offshore platforms.

The amorphous Al-Ni-Fe-Gd coatings were first fabricated on S355 steel using the laser thermal spraying.

The amorphous forming capability and corrosion resistance increases with the laser powers increasing.

The amorphous Al-Ni-Fe-Gd coatings were applied on S355 steel of offshore platforms to increase its long-term heavy and anti-corrosion protection.

The amorphous Al-Ni-Fe-Gd coatings were first fabricated using a laser thermal spraying, improving its anti-corrosion.

The purpose of this paper is to investigate the effects of laser power on the electrochemical corrosion performance in 3.5% NaCl, 0.1 M H₂SO₄ and 0.1 M NaOH solutions, which provided an experimental basis for the application of Al–Ti–Ni amorphous coating in marine environment.

Amorphous Al–Ti–Ni coatings were fabricated on S355 structural steel by laser thermal spraying (LTS) at different laser powers. The surface and cross-section morphologies, chemical element distribution, phases and crystallization behaviors of obtained coatings were analyzed using a scanning electron microscope, energy-dispersive X-ray spectroscope, X-ray diffraction and differential scanning calorimetry, respectively. The effects of laser power on the electrochemical corrosion performances of Al–Ti–Ni coatings in 3.5% NaCl, 0.1 M H₂SO₄ and 0.1 M NaOH solutions were investigated using an electrochemical workstation.

The crystallization temperature of Al–Ti–Ni coatings fabricated at the laser power of 1,300 and 1,700 W is ∼520°C, whereas that fabricated at the laser power of 1,500 W is ∼310°C. The coatings display excellent corrosion resistance in 3.5% NaCl and 0.1 M NaOH solutions, while a faster dissolution rate in 0.1 M H₂SO₄ solution. The coatings fabricated at the laser power of 1,300 and 1,700 W present the better electrochemical corrosion resistance in 3.5% NaCl and 0.1 M NaOH solutions, whereas that fabricated at the laser power of 1,500 W exhibits the better electrochemical corrosion resistance in 0.1 M H₂SO₄ solution.

In this work, Al-wire-cored Ti–Ni powder was first on S355 steel with the laser power of 1,300, 1,500 and 1,700 W, and the effects of laser power on the electrochemical corrosion performance in 3.5% NaCl, 0.1 M H₂SO₄ and 0.1 M NaOH solutions were investigated using an electrochemical workstation.

This paper aims to enhance the corrosive wear and electrochemical corrosion of Ti–6Al–4V alloy.

A CoCrAlYTaSi alloy coating was fabricated on Ti–6Al–4V alloy using a laser thermal spraying (LTS). The surface and cross-section morphologies, chemical elements, phases and bonding strength of the obtained coating were analyzed using a scanning electron microscope, energy dispersive spectroscope, X-ray diffraction and scratch test, respectively, The corrosive wear and electrochemical corrosion of CoCrAlYTaSi coating in 3.5 Wt.% NaCl solution were investigated using a wear tester and electrochemical workstation, respectively.

The average coefficient of frictions (COFs) of CoCrAlYTaSi coating under the wear loads of 2, 4 and 6 N are 1.31, 1.02 and 0.88, respectively; and the corresponding wear rates are 0.66 × 10⁻⁴, 1.10 × 10⁻⁴ and 1.30 × 10⁻⁴ mm³·N^–1·m^–1, respectively. The wear mechanism under the wear load of 2 N is abrasive wear, while those under the wear loads of 4 and 6 N are adhesive wear and abrasive wear. The charge transfer resistance of CoCrAlYTaSi coating is 5.368 × 105 Ω·cm², higher than 2.193 × 105 of the substrate.

In this study, a CoCrAlYTaSi coating was firstly fabricated on Ti–6Al–4V alloy using a LTS. Its corrosive wear and electrochemical corrosion in 3.5 Wt.% NaCl solution were investigated, which played a protective role of corrosive wear on Ti–6Al–4V alloy.

During the process of the robotic grinding and polishing operations on aero-engine blades, the key problem of calibration error lies in fixture error and uneven margin. To solve this problem, this paper aims to propose a novel method to achieve rapid online calibration of the workpiece coordinate system through laser-based measurement techniques.

The authors propose a calibration strategy based on point cloud registration algorithm. The main principle is presented as follows: aero blade mounted on clamping end-effector is hold by industry robot, the whole device is then scanned by a 3D laser scanner to obtain its surface point cloud, and a fast segmentation method is used to acquire the point cloud of the workpiece. Combining Super4PCS algorithm with trimmed iterative closest point, we can align the key points of the scanned point cloud and the sampled points of the blade model, thus obtaining the translation and rotation matrix for calculating the workpiece coordinate and machining allowance. The proposed calibration strategy is experimentally validated, and the positioning error, as well as the margin distribution, is finally analyzed.

The experimental results show that the algorithm can well accomplish the task of cross-source, partial data and similar local features of blade point cloud registration with high precision. The total time spent on point cloud alignment of 100,000 order of magnitude blade is about 4.2 s, and meanwhile, the average point cloud alignment error is reduced to below 0.05 mm.

An improved point cloud registration method is proposed and introduced into the calibration process of a robotic system. The online calibration technique improves the accuracy and efficiency of the calibration process and enhances the automation of the robotic grinding and polishing system.

Cylindrical components are common in industry assembly areas. It is necessary to obtain their precise positions and orientations for their assemblies. But some measurement approaches relying on measuring targets are not allowed, as they may not meet the efficiency requirement of on-line measurement or may cause surface damages to the components. Thus, this paper aims to provide a precise on-line non-target scanning method based on 3D vision.

First, a laser profile sensor is used to acquire point cloud of the side surface of the measured cylindrical component. Then a composite process is conducted to estimate the pose and position of the axis. Aiming at this purpose, two fitting approaches, i.e., axis fitting and generatrix fitting, are tried respectively to estimate the pose parameters from the point cloud.

The results of Monte Carlo simulations demonstrate that neither the axis fitting nor the generatrix fitting could solely obtain the needed accuracy and precisions roundly. Thus, a new synthesis method is presented. And the results of prototype experiments validate the excellent accuracy and precision of the synthesis method.

This proposed new synthesis method combines the advantages of both the above fitting methods and can be easily integrated into the assembly line to guide the automation assembly process of the cylindrical components precisely.

The SBAC Show, now held bi‐annually, at Farnborough will take place from September 1st to the 7th, and the indications are that it will be bigger than ever. To this end new exhibition arrangements have been made and we hope to report further on these in subsequent issues.

It was a good Farnborough Show … for those who went to see the flying displays and the weather was a great consolation. But it was an unusual Farnborough in some respects, first because of the good weather and this does bear repetition, and it does make such a difference to setting up the Show to its progress through the week and to the mood of the people there.

The Paris/Le Bourget International Air and Space Show is the world's oldest international show and is of considerable importance. It will have 548 exhibitors from 23 countries and there will be 165,000 square metres of display area — with 10,000 square metres for the out‐door static exhibits. The numbers of chalets is to be increased by 55.

Making their first Farnborough appearance were two Grumman types among the many international newcomers. The E‐2C Hawkeye was in the static park equipped with five tons of electronic equipment that is capable of simultaneously detecting hundreds of targets over land or sea and guiding interceptors on to these targets. The Grumman F‐14A Tomcat two seat swing‐wing carrier‐based air superiority fighter gave daily flight demonstrations which hinted at its versatility. It is equipped with the AW‐9 weapons control system which is claimed to have exceptional detection ranges, standoff firing capabilities and attack modes. The Tomcat and Hawkeye are complementary and this capability was emphasised by the manufacturers, since both are in service with the US Navy and operate as a team with a high security voice and data communications system.