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Article
Publication date: 25 January 2023

İpek Aytaç, Yosef Badali and Azim Doğuş Tuncer

Heat exchangers (HEs) which provide heat transfer and transfer energy through direct or indirect contact between fluids have an essential role in many processes as a part of…

Abstract

Purpose

Heat exchangers (HEs) which provide heat transfer and transfer energy through direct or indirect contact between fluids have an essential role in many processes as a part of various industries from pharmaceutical production to electronic devices. Using nanofluid as working fluid and integrating different types of turbulators could be used to upgrade the thermal effectiveness of HEs. Recently, to obtain more increment in thermal effectiveness, hybrid nanofluids are used that are prepared by mixing two or more various nanoparticles. The purpose of this experimental and numerical study is investigating different scenarios for improving the effectiveness of a concentric U-tube type HE.

Design/methodology/approach

In the numerical section of this study, different turbulator modifications, including circular and quarter circular rings, were modeled to determine the effect of adding turbulator on thermal performance. In addition, Al2O3/water and SiO2/water single and Al2O3–SiO2/water hybrid nanofluids were experimentally tested in an unmodified concentric U-tube HE in two different modes, including counter flow and parallel flow. Al2O3–SiO2/water hybrid nanofluid was prepared at 2% (wt./wt.) particle ratio and compared with Al2O3/water and SiO2/water single type nanofluids at same particle ratios and with distilled water.

Findings

Numerical modeling findings exhibited that integrating turbulators to the concentric tube type HE caused to raise in the effectiveness by improving heat transfer area. Also, experimental results indicated that using both hybrid and single type nanofluids notably upgraded the thermal performance of the concentric U-tube HE. Integrating turbulators cannot be an effective alternative in a concentric U-tube type HE with lower diameter because of raise in pressure drop. Numerically achieved findings exhibited that using quarter circular turbulators decreased pressure drop in comparison with circular turbulators. According to the experimental outcomes, using hybrid Al2O3–SiO2/water nanofluid leads to obtain more thermal performance in comparison with single type nanofluids. The highest increment in overall heat transfer coefficient of HE by using Al2O3–SiO2/water nanofluid achieved as 58.97% experimentally.

Originality/value

The overall outcomes of the current research exhibited the positive impacts of using hybrid nanofluid and integrating turbulators. In this empirical and numerical survey, numerical simulations were performed to specify the impact of applying different turbulators and hybrid nanofluid on the flow and thermal characteristics in a concentric U-tube HE. The achieved outcomes exhibited that using hybrid nanofluid can notably increase the thermal performance with negligible pressure drop in comparison with two different turbulator modifications.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 March 2005

Horng‐Wen Wu and Shiang‐Wuu Perng

To investigate the heat transfer enhancement performed by installing a rectangular plate turbulator for internal flow modification induced by vortex shedding.

1302

Abstract

Purpose

To investigate the heat transfer enhancement performed by installing a rectangular plate turbulator for internal flow modification induced by vortex shedding.

Design/methodology/approach

The large eddy simulation (LES) and SIMPLE‐C method coupled with preconditioned conjugate gradient methods have been applied to the turbulent flow field and heat transfer enhancement of mixed convection in a block‐heated channel.

Findings

Provides information about heat transfer performance indicating that heat transfer performance can be affected by various width‐to‐height ratio of turbulator and Grasehof numbers with a constant Reynolds number. The results show that the installation of turbulator in cross‐flow above an upstream block can effectively enhance the heat transfer performance by suitable width‐to‐height ratio of turbulator and Grasehof numbers.

Research limitations/implications

It is limited to two‐dimensional mean flow for the turbulent vortex‐shedding flow past a long square cylinder.

Practical implications

A very useful source of information and favorable advice for people developing heat transfer enhancement for electronic devices.

Originality/value

The results of this study may be of interest to engineers attempting to develop thermal control of electronic devices and to researchers interested in the turbulent flow‐modification aspects of heat transfer enhancement of mixed convection in a vertical channel.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 15 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 August 2016

Jongmyung Park, Samgyu Park and Phillip M Ligrani

Turbulent air flows within a channel with 45° angled rib turbulators on the top and bottom walls are numerically predicted using the numerical code. For the predictions, a v2-f…

Abstract

Purpose

Turbulent air flows within a channel with 45° angled rib turbulators on the top and bottom walls are numerically predicted using the numerical code. For the predictions, a v2-f turbulence model (velocity variance scale and elliptic relaxation factor model) is utilized. The paper aims to discuss these issues.

Design/methodology/approach

Three different rib arrangements with or without gap are investigated to present information on the effects of gap size on flow structure and heat transfer characteristics. Three-dimensional turbulent transport, and detailed flow structural characteristics are considered to provide new insight into the mechanisms which result in surface heat transfer augmentations.

Findings

Compared to the baseline rib arrangement, the numerically predicted results show that the parallel ribs with gap (where the width of the gap is two times of rib height) shows the highest local Nusselt number ratios. This is a result of locally increased vorticity distributions, as well as augmented local magnitudes of mixing, secondary flows, and turbulent transport. Local transport changes are less pronounced when the gap width of gap is 0.5 times of rib height. As a result, associated local and spatially averaged Nusselt number ratios are also lower for this arrangement.

Practical implications

Results will give improved heat transfer augmentation technologies.

Originality/value

The present investigation provides new information and insight into flow structural characteristics in a channel with rib turbulators, both with and without gaps, especially the mechanisms which result in surface heat transfer augmentations, which are not available in any other existing numerical or experimental investigation.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 26 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 February 2022

Ataollah Khanlari, Faraz Afshari, Adnan Sözen, Azim Doğuş Tuncer and Barış Kusun

During the past several years, research and studies in the field of solar energy have been continuously increased. One of the substantial applications of solar energy is related…

Abstract

Purpose

During the past several years, research and studies in the field of solar energy have been continuously increased. One of the substantial applications of solar energy is related to industrial utilization for the drying process by efficient heat transfer methods. This study aims to upgrade the overall performance of an indirect solar dryer using a solar absorber extension tube (SET) equipped with ball-type turbulators.

Design/methodology/approach

In this work, three various SETs including hollow (SET Type 1), 6-balls (SET Type 2) and 10-balls (SET Type 3), have been simulated using Fluent software to evaluate heat transfer characteristics and flow structure along the air passage. Then, the modified solar drying system has been manufactured and tested at different configurations.

Findings

The findings indicated that adding a SET improved the performance notably. According to the results, using turbulators in the tube has a positive effect on heat transfer. The highest overall thermal efficiency was found in the range of 51.47%–64.71% for the system with SET Type 3. The maximum efficiency increment of the system was found as 19% with the use of SET. Also, the average specific moisture extraction rate, which is a significant factor to survey the effectiveness of the dehumidification system was found between 0.20 and 0.38 kg kWh−1.

Originality/value

In the present study, a novel SET has been developed to upgrade the performance of the solar dehumidifier. This new approach makes it possible to improve both thermal and drying performances.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 9
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 4 December 2018

Navid Moghaddaszadeh, Saman Rashidi and Javad Abolfazli Esfahani

This paper aims to use the second law of thermodynamic to evaluate the potential of gear-ring turbulator in a three-dimensional heat exchanger tube. Accordingly, a numerical…

Abstract

Purpose

This paper aims to use the second law of thermodynamic to evaluate the potential of gear-ring turbulator in a three-dimensional heat exchanger tube. Accordingly, a numerical simulation is performed to obtain the irreversibilities in a three-dimensional heat exchanger tube equipped with some gear-ring turbulators for turbulence regime.

Design/methodology/approach

A numerical simulation is performed to obtain the irreversibilities in a three-dimensional heat exchanger tube equipped with some gear-ring turbulators for turbulence regime. The analysis is carried out based on shear stress transport (SST) k-ω turbulent model. The influences of different parameters containing tooth number, free-space length ratios and Reynolds number on frictional and thermal irreversibilities and Bejan number are discussed.

Findings

The results indicated that the thermal irreversibility reduces by decreasing the tooth number. For example, the thermal entropy generation decreases about 25.81 per cent by decreasing the tooth number in the range of 24 to 0 at Re = 6,000. Moreover, the frictional entropy generation decreases by increasing the tooth number as the gear with more tooth number causes a lower flow disturbance.

Originality/value

The present study arranged a numerical work to study the potential of a gear-ring turbulator in a heat exchanger tube from first and second laws of thermodynamic viewpoint. The turbulent flow is considered for this problem. The literature review showed that the usage of a gear-ring turbulator in a heat exchanger tube is not investigated from the second law of thermodynamic viewpoint by previous studies. As a result, the influences of different parameters containing tooth number, free-space length ratios and Reynolds number on frictional and thermal irreversibilities and Bejan number are discussed.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 24 September 2021

Ali Akbar Abbasian Arani and Ali Memarzadeh

Present investigation conducts a study on the hydrothermal features of a double flow Parabolic Trough Solar Collector (PTSC) equipped with sinusoidal-wavy grooved absorber tube…

Abstract

Purpose

Present investigation conducts a study on the hydrothermal features of a double flow Parabolic Trough Solar Collector (PTSC) equipped with sinusoidal-wavy grooved absorber tube and twisted tape insert filled with nanofluid. This paper aims to present an effectual PTSC which is comprised by nanofluid numerically by means of finite volume method.

Design/methodology/approach

The beneficial results such as pressure drop inside the absorber tube, mean predicted friction factor, predicted average Nusselt number and hydrothermal Performance Evaluation Criteria (PEC) are evaluated and reported to present the influences of numerous factors on studied interest outcomes. Effects of different Reynolds numbers and environmental conditions are also determined in this investigation.

Findings

It is found that using the absorber roof (canopy) can enhance the heat transfer ratio of PTSCs significantly during all studied Reynolds numbers. Also, it is realized that the combination of inner grooved surface, outer corrugated surface and inserting turbulator can improve the thermal-hydraulic characteristics of PTSCs sharply.

Originality/value

Novel PTSC (N.PTSC) filling with two Heat Transfer Fluids (HTFs), inner and outer surface corrugated absorber tube, absorber roof and inserting twisted tape (N.PTSC.f) has the highest PEC values among all novel configurations along all investigated Reynolds numbers which is followed by configurations N.PTSC with two HTFs and inserting twisted tape (N.PTSC.e), N.PTSC with two HTFs and outer surface corrugated absorber tube (N.PTSC.b) and N.PTSC with two HTFs and inner surface corrugated absorber tube (N.PTSC.c), respectively. N.PTSC.f Nusselt number values can overcome the high values of friction factor, and therefore is introduced as the most efficient model in the current study.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 4 December 2018

Seyyed Mostafa Hoseinalipour, Hamidreza Shahbazian and Bengt Ake Sunden

The study aims to focus on rotation effects on a ribbed channel of gas turbine blades for internal cooling. The combination and interaction between secondary flows generated by…

Abstract

Purpose

The study aims to focus on rotation effects on a ribbed channel of gas turbine blades for internal cooling. The combination and interaction between secondary flows generated by angled rib geometry and Coriolis forces in the rotating channel are studied numerically.

Design/methodology/approach

A radially outward flow passage as an internal cooling test model with and without ribs is used to perform the investigation. Aspect ratio of the passage is 1:1. Square ribs with e/Dh = 0.1, p/e = 10 and four various rib angles of 90°, 75°, 60° and 45° are configured on both the leading and trailing surfaces along the rotating duct. The study covers a Reynolds number of 10,000 and Rotation number in the range of 0-0.15.

Findings

Nusselt numbers in the ribbed duct are 2.5 to 3.5 times those of a smooth square duct, depending on the Rotation number and rib angle. The maximum value is attained for the 45° ribbed surface. The synergy angle between the velocity and temperature gradients is improved by the angled rib secondary flows and Coriolis vortex. The decrease of the synergy angle is 8.9, 13.4, 12.1 and 10.1 per cent for the 90°, 75°, 60° and 45° ribbed channels with rotation, respectively. Secondary flow intensity is increased by rotation in the 90° and 75° ribbed ducts and is decreased in 45° and 60° ribbed cases for which the rib-induced secondary flow dominates.

Originality/value

The primary motivation behind this work is to investigate the possibility of heat transfer enhancement by vortex flow with developing turbulence in the view point of the field synergy principle and secondary flow intensity.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 7 August 2020

Ali Akbar Abbasian Arani and Reza Moradi

Using turbulators, obstacles, ribs, corrugations, baffles and different tube geometry, and also various arrangements of these components have a noticeable effect on the shell and…

Abstract

Purpose

Using turbulators, obstacles, ribs, corrugations, baffles and different tube geometry, and also various arrangements of these components have a noticeable effect on the shell and tube heat exchangers (STHEs) thermal-hydraulic performance. This study aims to investigate non-Newtonian fluid flow characteristics and heat transfer features of water and carboxyl methyl cellulose (H2O 99.5%:0.5% CMC)-based Al2O3 nanofluid inside the STHE equipped with corrugated tubes and baffles using two-phase mixture model.

Design/methodology/approach

Five different corrugated tubes and two baffle shapes are studied numerically using finite volume method based on SIMPLEC algorithm using ANSYS-Fluent software.

Findings

Based on the obtained results, it is shown that for low-mass flow rates, the disk baffle (DB) has more heat transfer coefficient than that of segmental baffle (SB) configuration, while for mass flow rate more than 1 kg/s, using the SB leads to more heat transfer coefficient than that of DB configuration. Using the DB leads to higher thermal-hydraulic performance evaluation criteria (THPEC) than that of SB configuration in heat exchanger. The THPEC values are between 1.32 and 1.45.

Originality/value

Using inner, outer or inner/outer corrugations (outer circular rib and inner circular rib [OCR+ICR]) tubes for all mass flow rates can increase the THPEC significantly. Based on the present study, STHE with DB and OCR+ICR tubes configuration filled with water/CMC/Al2O3 with f = 1.5% and dnp = 100 nm is the optimum configuration. The value of THPEC in referred case was 1.73, while for outer corrugations and inner smooth, this value is between 1.34 and 1.57, and for outer smooth and inner corrugations, this value is between 1.33 and 1.52.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 June 2006

A. Immarigeon and I. Hassan

The present study aims to conduct a numerical investigation of a novel film cooling scheme combining in‐hole impingement cooling and flow turbulators with traditional downstream…

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Abstract

Purpose

The present study aims to conduct a numerical investigation of a novel film cooling scheme combining in‐hole impingement cooling and flow turbulators with traditional downstream film cooling, and was originally proposed by Pratt & Whitney Canada for high temperature gas turbine applications.

Design/methodology/approach

Steady‐state simulations were performed and the flow was considered incompressible and turbulent. The CFD package FLUENT 6.1 was used to solve the Navier‐Stokes equations numerically, and the preprocessor, Gambit, was used to generate the required grid.

Findings

It was determined that the proposed scheme geometry can prevent coolant lift‐off much better than standard round holes, since the cooling jet remains attached to the surface at much higher blowing rates, indicating a superior performance for the proposed scheme.

Research limitations/implications

The present study was concerned only with the downstream effectiveness aspect of performance. The performance related to the heat transfer coefficient is a prospective topic for future studies.

Practical implications

Advanced and innovative cooling techniques are essential in order to improve the efficiency and power output of gas turbines. This scheme combines in‐hole impingement cooling and flow turbulators with traditional downstream film cooling for improved cooling capabilities.

Originality/value

This new advanced cooling scheme both combines the advantages of traditional film cooling with those of impingement cooling, and provides greater airfoil protection than traditional film cooling. This study is of value for those interested in gas turbine cooling.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 16 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 14 June 2011

Oronzio Manca, Sergio Nardini and Daniele Ricci

The purpose of this paper is to investigate the flow and the heat transfer characteristics of a two‐dimensional rib‐roughned rectangular duct with the two principal walls…

Abstract

Purpose

The purpose of this paper is to investigate the flow and the heat transfer characteristics of a two‐dimensional rib‐roughned rectangular duct with the two principal walls subjected to uniform heat flux. In particular, the main goal is to generate friction and heat transfer data, for different values of p/e with square, rectangular, trapezoidal and triangular shape ribs for Reynolds numbers in the range between 20,000 and 60,000 and different heights and to describe the temperature and fluid‐dynamic fields around the ribs.

Design/methodology/approach

The model is constituted by a two‐dimensional duct. On the duct wall square, rectangular, triangular and trapezoidal ribs are introduced by changing different geometry ratios. Governing equations are solved numerically by means of the finite‐volume method.

Findings

Simulations show that maximum Nusselt numbers are detected in correspondence with dimensionless pitch equal to 12 and 10 for the square, trapezoidal and rectangular ribs, and triangular ones, respectively. Heat transfer rate is at most 2.45 times higher than the smooth duct, when dimensionless height is equal to 0.05, and 1.85 at a dimensionless height equal to 0.02; furthermore, the friction factor is the highest at a pitch ratio of ten for the rectangular, trapezoidal and square ribs while the triangular ones show the maximum values at a dimensionless pitch equal to 8. For Re>40,000 an asymptotic behavior is detected. Best thermal performances are provided by triangular ribs with w/e=2.0 while the rectangular ribs with w/e=2.0 present the lowest friction factor values. Local Nusselt number profiles reveal that the maximum values are detected from three to five times the rib height from the downstream turbulator. Finally, temperature fields and stream function contours are given in order to visualize the temperature distribution and flow pattern in presence of d‐type and k‐type roughness behavior also for triangular ribs.

Originality/value

The paper investigates evaluation of temperature and velocity fields thermal and fluid‐dynamic behaviors (in terms of average and local Nusselt number profiles and friction factors ones) of roughned ducts with different shapes, heights and aspect ratios of ribs in turbulent regime. The thermo‐physical properties of fluid are assumed to be dependent on temperature. The paper is useful to thermal designers.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 21 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

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