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Article
Publication date: 11 August 2021

Prafullata Kiran Auradkar, Atharva Raykar, Ishitha Agarwal, Dinkar Sitaram and Manavalan R.

The purpose of this paper is to convert real-world raster data into vector format and evaluate loss of accuracy in the conversion process. Open-source Geographic Information…

Abstract

Purpose

The purpose of this paper is to convert real-world raster data into vector format and evaluate loss of accuracy in the conversion process. Open-source Geographic Information System (GIS) is used in this process and system resource utilizations were measured for conversion and accuracy analysis methods. Shape complexity attributes were analyzed in co-relation to the observed conversion errors.

Design/methodology/approach

The paper empirically evaluated the challenges and overheads involved in the format conversion algorithms available in open-source GIS with real-world land use and land cover (LULC) map data of India. Across the different LULC categories, geometric errors of varying density were observed in Quantum GIS (QGIS) algorithm. Area extents of original raster data were compared to the vector forms and the shape attributes such as average number of vertices and shape irregularity were evaluated to explore the possible correlation.

Findings

The results indicate that Geographic Resources Analysis Support System provides near error-free conversion algorithm. At the same time, the overall time taken for the conversion and the system resource utilizations were optimum as compared to the QGIS algorithm. Higher vector file sizes were generalized and accuracy loss was tested.

Research limitations/implications

Complete shape complexity analysis could not be achieved, as the weight factor for the irregularity of the shapes is to be varied based on the demography as well as on the LULC category.

Practical implications

Because of the higher system resource requirements of topological checker tool, positional accuracy checks for the converted objects could not be completed.

Originality/value

This paper addresses the need of accuracy analysis of real-world spatial data conversions from raster to vector format along with experimental setups challenges and impact of shape complexity.

Details

Journal of Engineering, Design and Technology , vol. 20 no. 6
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 27 November 2018

Hyungki Kim, Moohyun Cha, Byung Chul Kim, Taeyun Kim and Duhwan Mun

The purpose of this study is the use of 3D printing technology to perform maintenance on damaged parts on site. To maintain damaged parts, the user needs experience in the parts…

Abstract

Purpose

The purpose of this study is the use of 3D printing technology to perform maintenance on damaged parts on site. To maintain damaged parts, the user needs experience in the parts design and 3D printing technology. To help users who have little or no experience on 3D printing, a part library-based information retrieval and inspection framework was proposed to support the process of manufacturing replaceable parts using a 3D printer.

Design/methodology/approach

To establish the framework, 3D printing-based maintenance procedure was first defined, comprising retrieval, manufacturing and inspection steps, while identifying the technical components required to perform the procedure. Once the technical components are identified, part library-based information retrieval and inspection framework was defined based on the technical components and the relationships between the components. For validation of the concept of the framework, prototype system is developed according to the proposed framework.

Findings

The feasibility of the proposed framework is proved through maintenance experiments on gaskets and O-rings.

Originality/value

The main contribution of this study is the proposal of the framework, which aims to support the maintenance of damaged parts for the user who has little or no experience in part design or does not know how to operate a 3D printer.

Details

Rapid Prototyping Journal, vol. 25 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 4 July 2016

José I.V. Sena, Cedric Lequesne, L Duchene, Anne-Marie Habraken, Robertt A.F. Valente and Ricardo J Alves de Sousa

Numerical simulation of the single point incremental forming (SPIF) processes can be very demanding and time consuming due to the constantly changing contact conditions between…

Abstract

Purpose

Numerical simulation of the single point incremental forming (SPIF) processes can be very demanding and time consuming due to the constantly changing contact conditions between the tool and the sheet surface, as well as the nonlinear material behaviour combined with non-monotonic strain paths. The purpose of this paper is to propose an adaptive remeshing technique implemented in the in-house implicit finite element code LAGAMINE, to reduce the simulation time. This remeshing technique automatically refines only a portion of the sheet mesh in vicinity of the tool, therefore following the tool motion. As a result, refined meshes are avoided and consequently the total CPU time can be drastically reduced.

Design/methodology/approach

SPIF is a dieless manufacturing process in which a sheet is deformed by using a tool with a spherical tip. This dieless feature makes the process appropriate for rapid-prototyping and allows for an innovative possibility to reduce overall costs for small batches, since the process can be performed in a rapid and economic way without expensive tooling. As a consequence, research interest related to SPIF process has been growing over the last years.

Findings

In this work, the proposed automatic refinement technique is applied within a reduced enhanced solid-shell framework to further improve numerical efficiency. In this sense, the use of a hexahedral finite element allows the possibility to use general 3D constitutive laws. Additionally, a direct consideration of thickness variations, double-sided contact conditions and evaluation of all components of the stress field are available with solid-shell and not with shell elements. Additionally, validations by means of benchmarks are carried out, with comparisons against experimental results.

Originality/value

It is worth noting that no previous work has been carried out using remeshing strategies combined with hexahedral elements in order to improve the computational efficiency resorting to an implicit scheme, which makes this work innovative. Finally, it has been shown that it is possible to perform accurate and efficient finite element simulations of SPIF process, resorting to implicit analysis and continuum elements. This is definitively a step-forward on the state-of-art in this field.

Details

Engineering Computations, vol. 33 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 13 January 2012

K. Senthilkumaran, P.M. Pandey and P.V.M. Rao

The purpose of this paper is to report experimental investigations performed to analyze the effect of process parameters on the shape accuracy of selective laser sintered (SLS…

Abstract

Purpose

The purpose of this paper is to report experimental investigations performed to analyze the effect of process parameters on the shape accuracy of selective laser sintered (SLS) parts.

Design/methodology/approach

The effect of process parameters, namely build orientation, laser power, scan speed, cylinder diameter and build chamber temperature has been studied on shape accuracy by using geometric tolerances such as cylindricity and flatness. Central composite design (CCD) is used to plan the experiments and a second order regression model has been developed to predict flatness and cylindricity. The significance of process variables on flatness and cylindricity has been evaluated using analysis of variance technique.

Findings

It is observed that interaction effects are more dominant than individual effects. In case of cylindricity, it is found that the interaction between the scan speed and orientation is the dominant factor next to the orientation and quadratic effect of the geometry. In case of flatness, the interaction between build chamber temperature and scan speed is the dominant factor.

Research limitations/implications

The empirical models presented in this paper work within the range of values used for the experiments and most of these models need to be redeveloped for use with other materials.

Practical implications

The empirical models developed in this work would be useful in deciding the process parameters for parts with improved geometrical tolerances. The optimum parameters identified from the empirical model are found to yield accurate parts with minimum shape error.

Originality/value

The paper establishes the interactions between this build orientation, geometry and process parameters on the shape accuracy of SLS process.

Details

Rapid Prototyping Journal, vol. 18 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 3 August 2015

Boštjan Mavrič and Božidar Šarler

The purpose of this paper is to upgrade our previous developments of Local Radial Basis Function Collocation Method (LRBFCM) for heat transfer, fluid flow and electromagnetic…

Abstract

Purpose

The purpose of this paper is to upgrade our previous developments of Local Radial Basis Function Collocation Method (LRBFCM) for heat transfer, fluid flow and electromagnetic problems to thermoelastic problems and to study its numerical performance with the aim to build a multiphysics meshless computing environment based on LRBFCM.

Design/methodology/approach

Linear thermoelastic problems for homogenous isotropic body in two dimensions are considered. The stationary stress equilibrium equation is written in terms of deformation field. The domain and boundary can be discretized with arbitrary positioned nodes where the solution is sought. Each of the nodes has its influence domain, encompassing at least six neighboring nodes. The unknown displacement field is collocated on local influence domain nodes with shape functions that consist of a linear combination of multiquadric radial basis functions and monomials. The boundary conditions are analytically satisfied on the influence domains which contain boundary points. The action of the stationary stress equilibrium equation on the constructed interpolation results in a sparse system of linear equations for solution of the displacement field.

Findings

The performance of the method is demonstrated on three numerical examples: bending of a square, thermal expansion of a square and thermal expansion of a thick cylinder. Error is observed to be composed of two contributions, one proportional to a power of internodal spacing and the other to a power of the shape parameter. The latter term is the reason for the observed accuracy saturation, while the former term describes the order of convergence. The explanation of the observed error is given for the smallest number of collocation points (six) used in local domain of influence. The observed error behavior is explained by considering the Taylor series expansion of the interpolant. The method can achieve high accuracy and performs well for the examples considered.

Research limitations/implications

The method can at the present cope with linear thermoelasticity. Other, more complicated material behavior (visco-plasticity for example), will be tackled in one of our future publications.

Originality/value

LRBFCM has been developed for thermoelasticity and its error behavior studied. A robust way of controlling the error was devised from consideration of the condition number. The performance of the method has been demonstrated for a large number of the nodes and on uniform and non-uniform node arrangements.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 25 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 22 March 2023

Qi Jiang, Jihua Li and Danish Masood

With the increasing development of the surgical robots, the opto-mechatronic technologies are more potential in the robotics system optimization. The optic signal plays an…

Abstract

Purpose

With the increasing development of the surgical robots, the opto-mechatronic technologies are more potential in the robotics system optimization. The optic signal plays an important role in opto-mechatronic systems. This paper aims to present a review of the research status on fiber-optic-based force and shape sensors in surgical robots.

Design/methodology/approach

Advances of fiber-optic-based force and shape sensing techniques in the past 20 years are investigated and summarized according to different surgical requirement and technical characteristics. The research status analysis and development prospects are discussed.

Findings

Compared with traditional electrical signal conduction, the phototransduction provides higher speed transmission, lower signal loss and the immunity to electromagnetic interference in robot perception. Most importantly, more and more advanced optic-based sensing technologies are applied to medical robots in the past two decades because the prominence is magnetic resonance imaging compatibility. For medical robots especially, fiber-optic sensing technologies can improve working security, manipulating accuracy and provide force and shape feedback to surgeon.

Originality/value

This is a new perspective. This paper mainly researches the application of optical fiber sensor according to different surgeries which is beneficial to learn the great potential of optical fiber sensor in surgical robots. By enumerating the research progress of medical robots in optimization design, multimode sensing and advanced materials, the development tendency of fiber-optic-based force and shape sensing technologies in surgical robots is prospected.

Details

Sensor Review, vol. 43 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Abstract

Details

The Insight Discipline: Crafting New Marketplace Understanding that Makes a Difference
Type: Book
ISBN: 978-1-83982-733-4

Article
Publication date: 8 May 2019

Feiyan Guo, Fang Zou, Jian Hua Liu, Qingdong Xiao and Zhongqi Wang

Manufacturing errors, which will propagate along the assembly process, are inevitable and difficult to analyze for complex products, such as aircraft. To realize the goal of…

Abstract

Purpose

Manufacturing errors, which will propagate along the assembly process, are inevitable and difficult to analyze for complex products, such as aircraft. To realize the goal of precise assembly for an aircraft, with revealing the nonlinear transfer mechanism of assembly error, a set of analytical methods with response to the assembly error propagation process are developed. The purpose of this study is to solve the error problems by modeling and constructing the coordination dimension chain to control the consistency of accumulated assembly errors for different assemblies.

Design/methodology/approach

First, with the modeling of basic error sources, mutual interaction relationship of matting error and deformation error is analyzed, and influence matrix is formed. Second, by defining coordination datum transformation process, practical establishing error of assembly coordinate system is studied, and the position of assembly features is modified with actual relocation error considering datum changing. Third, considering the progressive assembly process, error propagation for a single assembly station and multi assembly stations is precisely modeled to gain coordination error chain for different assemblies, and the final coordination error is optimized by controlling the direction and value of accumulated error range.

Findings

Based on the proposed methodology, coordination error chain, which has a direct influence on the property of stealthy and reliability for modern aircrafts, is successfully constructed for the assembly work of the jointing between leading edge flap component and wing component at different assembly stations.

Originality/value

Precise assembly work at different assembly stations is completed to verify methodology’s feasibility. With analyzing the main comprised error items and some optimized solutions, benefit results for the practical engineering application showing that the maximum value of the practical flush of the profiles between the two components is only 0.681 mm, the minimum value is only 0.021 mm, and the average flush of the entire wing component is 0.358 mm, which are in accordance with theoretical calculation results and can successfully fit the assembly requirement. The potential user can be the engineers for manufacturing the complex products.

Details

Assembly Automation, vol. 39 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 23 December 2020

Xiaoyong Wei, Feng Ju, Bai Chen, Hao Guo, Dan Wang, Yaoyao Wang and Hongtao Wu

There is an increasing popularity for the continuum robot in minimally invasive surgery owing to its compliance and dexterity. However, the dexterity takes the challenges in…

Abstract

Purpose

There is an increasing popularity for the continuum robot in minimally invasive surgery owing to its compliance and dexterity. However, the dexterity takes the challenges in loading and precise control because of the absence of the shape tracking for the continuum robot. The purpose of this paper is to propose a new type of continuum manipulator with variable stiffness that can track the bending shape timely.

Design/methodology/approach

The low-melting-point alloy (LMPA) is used to implement the stiffness variation and shape detection for the continuum manipulator. A conceptual design for a single module is presented, and the principle of stiffness control based on the established static model is formulated. Afterward, a shape detection method is introduced in which the shape of the continuum manipulator can be detected by measuring the resistance of every LMPA. Finally, the effect of the proposed variable stiffness method is verified by simulation; the variable stiffness and shape detection methods are evaluated by experiments.

Findings

The results from the simulations and experiments indicate that the designed continuum manipulator has the ability of stiffness variation over 42.3% and the shape detection method has high precision.

Originality/value

Compared with conventional structures, the novel manipulator has a simpler structure and integrates the stiffness variation and shape detection capabilities with the LMPA. The proposed method is promising, and it can be conveniently extended to other continuum manipulators.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 February 1995

Sally Taylor‐Adams and Barry Kirwan

For many years there has been increasing concern about the effectsof human error in complex system safety and reliability. This concernhas been increased owing to accidents such…

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Abstract

For many years there has been increasing concern about the effects of human error in complex system safety and reliability. This concern has been increased owing to accidents such as Chernobyl, Bhopal, Herald of Free Enterprise, Three Mile Island and the Kegworth air disaster. In the vast majority of these accidents, human error has played a critical role in the events precipitating the accident. Such accidents can in theory be predicted and prevented by risk assessment, in particular assessing the human contribution to risk. However, the collection of human‐error data has proved a difficult field for the past 30 years, and yet industry would benefit from the existence of a robust human‐error database. Provides therefore a brief historical resume of past human‐error databases, and discusses data collection and the inherent problems associated with data‐collection schemes. Goes on to outline a human‐error database currently being developed at Birmingham University, and presents information on regularly quantified human‐error types. Finally, gives a general synopsis of the research and provides a selection of real human‐error data points.

Details

International Journal of Quality & Reliability Management, vol. 12 no. 1
Type: Research Article
ISSN: 0265-671X

Keywords

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