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An investigation is presented of the impact of mechanical auxiliary devices on sewing‐machines upon the processing parameters of sewing operations. Processing parameters are investigated at an ergonomically designed workplace, on a modern sewing‐machine, equipped with a processing microcomputer. Measuring samples are 300 to 1,000mm long, and stitching speeds are pre‐programmed – 1,500 to 4,700rpm. Values for sewing operation processing parameters are measured and stored using the measuring system for processing parameters MMPP, developed especially for the purpose of research in the field of garment engineering. The results obtained indicate that using a tape piper the basic time needed to perform the sewing operation is reduced by up to 61.2 per cent, while the use of a hemmer reduces it by 38.3 per cent. Specific time for sewing 1m of seam is reduced using the above auxiliary devices as follows: by 64.5 per cent using a tape piper and by 41.8 per cent using a hemmer. The degree of sewing‐machine utilisation is increased by 110.6 per cent using a tape piper, and by 59.8 per cent using a hemmer. Average stitching in machine‐hand sub‐operations is increased with a tape piper from 1,041 to 3,914rpm, and from 1,176 to 3,959rpm with a hemmer. The operation structure is altered by using auxiliary devices, achieving rationalisation of the movements constituting auxiliary‐hand sub‐operations, which has a considerable impact on the processing parameters involved.

The aim of the present study is to consider the influence of the tensile behavior of fabric and sewing thread on the seam appearance.

In this study, the formation of seam puckering on two elastic and normal woven fabrics was explored. In order to prepare samples, various sewing threads were applied. Test specimens were sewn under five different thread tension levels. Then the appearance of samples was evaluated subjectively to determine their seam puckering grade before and after the laundering process.

The obtained outcomes of this study present that although sewing thread tension increment decreases the seam pucker ranking in the similar sewing condition, elastic fabrics have a greater seam pucker grade compared to the normal fabric due to the fabric extension and contraction during sewing and after sewing process, respectively. In addition, the elastic strain of the sewing thread is the key factor that determined sewing thread's tendency to make seam puckering. Moreover, the laundry process due to the relaxation of the sewing thread decreases the seam pucker grade.

The consistency of the tensile property of fabric and sewing thread is a crucial parameter in improving the seam appearance and obtaining a smooth seam.

The viscoelastic properties of the sewing thread before and after loading in the sewing process were investigated. Sewing threads are subjected to dynamic tension and friction in the sewing process. In order to compare polyester, cotton and silk sewing threads, the fineness of the threads were selected to be almost equal. There are some differences between the stress extension curves of the parent thread and the sewn thread except for the polyester sewing thread. The phenomenon of inverse relaxation occurs for high levels of retraction. The stress‐inverse relaxation index for the polyester sewing thread is larger than for other threads and the inverse relaxation for silk thread is small. From the creep curves, the sewn threads show higher secondary creep and lower instantaneous recovery than the parent threads.

In the trend from mass production to mass customization, more flexible production systems are required. In the clothing field, many studies about automatization of sewing processes have been done into producing small amounts of various kinds of products. The purpose of this paper is to propose a versatile guiding mechanism of a cloth for an automatic sewing system.

Real sewing processes were referenced for the mechanism, and curved stitch is formed holding a point on a cloth. This mechanism consists of a solenoid for holding a cloth and a roller to prevent deformation of the cloth. When a cloth is sewn with the mechanism, the trajectory of the stitch is unstable because of anisotropy of a cloth. A precise trajectory was obtained by adding a device to control the pressure of the roller for holding a cloth and keeping a tension properly applied to a cloth.

It was found out that shearing property is the most related to the stability of sewing trajectory. If the tension for guidance applied to a cloth is constant, deformation of the cloth was observed and it was the cause of unstableness of sewing trajectory. By controlling the tension for guidance applied to a cloth properly according to the direction of the cloth, precise sewing trajectory was obtained.

There have been some studies in which sewing conditions were dynamically controlled according to the mechanical properties of a cloth. To these studies, here it was proposed that sewing conditions were kept constant by controlling the guidance of a cloth according to its mechanical properties.

The equipment for computerised measuring of electrical power and energy is presented, adapted to the needs of investigating processing parameters of garment sewing operations.

The method of measuring the energy necessary to run the sewing‐machine driving electrical motor is also presented, correlated to the stitching speed in joining a straight seam in a single, two, or three, segments. Electrical energy consumption is analysed as dependent on the stitching speed, varying the number of stitches in the seam.

The investigations described have shown the impact of the method of work applied and the effect of the changes in garment sewing operation in processing parameters on the level of electrical energy consumed by the sewing‐machine drive electrical motor. A new measuring method has been introduced in garment engineering, aimed at predicting electrical energy consumption in garment sewing operations, thus opening a completely new field of investigation in the area of garment technologies.

A method of calculating the energy processing parameters of sewing operations.

The purpose of this paper is to explore garment consumption decision processes of female consumers when they have the option to sew or purchase their clothing.

This research study presents a segment of the findings from a larger qualitative grounded theory study on women who choose to sew clothing for themselves (Martindale, 2017). This research analyzed the interview data pertaining to the unique sew or purchase decision-making process in which these consumers undertake as well as the related control over ready-to-wear consumption that sewing provides them.

The ability to sew resulted in a unique consumer decision-making process in regard to the clothing purchases due to the control it provided them over their ready-to-wear consumption. The women developed factors that they used to make the decision to sew or purchase. Over all the ability to sew provided them the option to sew or purchase clothing, allowing the women more control over their clothing selection specifically in regard to the garments body fit.

This study was limited to English-speaking women living in the North America. The qualitative data collected are specific to this sample which cannot be generalized to all female home sewers. Research involving a larger population of women from a larger geographic area is needed.

The newly developed sew or purchase model provides an understanding of the control that having the option to sew or purchase provides female consumers. The findings offer apparel industry professionals a new perspective on ready-to-wear consumer dissatisfaction. The investment that is made when a garment is sewn instead of purchased has the potential to increase wardrobe sustainability as the consumer experiences more attachment to the clothing they have made. The model serves a starting point for further exploration into other craft-related consumer decision behaviors.

Purchasing decisions of this nature have yet to be considered in published research. Exploring these women’s decisions who operate outside of typical consumer culture and developing a model for this consumer behavior explains a phenomenon not yet addressed by existing consumer consumption research.

In this paper, the contribution of dynamic loading, needle and fabric, and the bobbin thread interaction on the changes in the tensile properties of the needle thread are to be investigated.

Tensile properties of the needle thread have been studied at four sewing stages, namely before being subjected to any loading, after dynamic loading, before bobbin thread interaction and after sewing.

It is observed that bobbin thread interaction plays a dominant role in the reduction of tensile properties except breaking elongation in cotton threads. Dynamic loading is mainly responsible for reduction in the breaking elongation of cotton threads. During sewing, there is an increase in initial modulus due to the dynamic loading, which is more in the case of cotton threads than polyester threads. However, the impact of dynamic loading on tenacity, breaking elongation and breaking energy is greater for coarser cotton thread. The contribution of bobbin thread interaction is more for fine threads as compared to coarse threads.

Since seam strength is dependent on the thread strength, a reduction in thread strength during sewing will lead to lower seam strength than expected. Therefore, in order to minimize the thread strength reduction, it is important to understand the contribution of different machine elements or processes during sewing. During high‐speed sewing, the dynamic and thermal loading are found to be the major causes of strength reduction of needle thread, which can go up to 30‐40 per cent. However, the extent of strength loss at different sewing stages is unknown.

The study will help in engineering sewing threads, designing of sewing machines and selection of process parameters for controlling loss of useful properties of sewing threads.

Selection of suitable sewing needle is one of the most important parameters for ensuring an effective and fault‐free sewing process. This task requires good knowledge of basic characteristics of a sewing needle, i.e. needle type, point shape and needle fineness. Also good knowledge of sewing materials is required. The contribution presents an analysis of important parameters that influence the sewing needle selection in women’s underwear production. The importance of those parameters in ensuring the appropriate seam quality is described. The selection of a suitable sewing needle was carried out on the basis of analysis of influential sewing parameters with application of machine learning from examples.

The paper aims to evaluate the influence of mechanical properties of sewing threads on the seam pucker.

The mechanical properties of sewing thread were obtained performing tensile testing research. The seam pucker of lightweight fabric was evaluated after sewing, then after 24 h, after 48 h as well as after washing and drying. To determine dimension changes of fabric, the relaxation shrinkage was calculated. The results of thread properties and seam pucker were compared.

In respect of seam pucker the best results were established sewing with polyester threads, the reversible strain of which were the least. After washing and drying, the highest pucker was typical of the specimens sewn with cotton sewing threads. It was noticed that increasing the amount of layers in sewing the influence of threads on seam pucker decreases. Washing and drying made considerably greater influence on the occurrence of pucker then time.

This study has practical implications in the clothing and other nearly related industries. In the paper recommendations involved with application of sewing thread and evaluation of seam pucker are presented.

In most cases the changes of sewn thread mechanical properties after sewing is analysed. This study is aimed to determine the influence of thread properties on seam pucker. Recommendations in the area of sewing thread and garment quality are based on the research.

Sewing is one of the most commonly used manufacturing processes in the world. Millions of parts are sewn every day ranging from cloths, shoes, furniture, to automobile seat covers. However, it is also one of the least understood processes. In fact, according to literature survey, few know how to calculate the sewing force or the fabric deformation during the sewing. This paper presents our research on using finite element model (FEM) to study the sewing process. The model is developed using ANSYS software system. In the model, the fabric is approximated by a number of perpendicular beam elements with elastic and plastic capabilities. On the other hand, the needle is modeled by a simple elastic beam. The contact between the two parts is modeled by contact elements. The variations of the needle geometry and the fabric material properties as well as the sewing conditions are also included in the model. The model can simulate the needle piercing through a material, and calculates the sewing forces as well as the fabric deformation forming a hole. It has been verified experimentally and can be used to study the effects of the key sewing parameters such as the fabric material properties and the needle geometry.