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Article
Publication date: 5 March 2018

Javad Rahmani Fard and Mohammad Ardebili

The purpose of this paper is to propose a novel axial field flux-switching machine with sandwiched permanent magnets. It is one of the most efficient machines which is appropriate…

Abstract

Purpose

The purpose of this paper is to propose a novel axial field flux-switching machine with sandwiched permanent magnets. It is one of the most efficient machines which is appropriate for high-torque and low-speed direct-drive applications. The proposed model is equipped with an advanced phase-group concentrated-coil winding to obtain a unity displacement winding factor. Two configurations of the proposed motors with 6-stator-slot (S)/10-rotor-pole (P) and 12S/19P are investigated. These two structures are compared with optimized a conventional axial-field flux-switching permanent-magnet (CAFFSPM) machine. Unity displacement winding factor increases the back-EMF and electromagnetic torque. Moreover, the prototype 12S/19P motor is built to verify the design.

Design/methodology/approach

The torque equation is obtained and the dimensions of the two proposed motors are determined. Some specific design issues, including the stator/rotor pole sandwiching pole angle, the stator tooth angle and the rotor pole angle have been optimized to minimize the cogging torque while maintaining the high torque density by means of response surface methodology (RSM) and 3-D finite element model of the machine.

Findings

To improve the performance, especially at high torque density, low cogging torque and high level of fault-tolerant capability, the 12S/19P axial field flux-switching sandwiched permanent-magnet (AFFSSPM) motor is proposed. Based on the optimized design, a prototype of the 12S/19P AFFSSPM motor is fabricated and tested. It is found that the experimental results validate the 3-D finite element method (FEM) simulation results.

Originality/value

The AFFSSPM motor is one of the most efficient motors, but the 12S/19P AFFSSPM motor with sandwiched permanent magnet and unity displacement winding factor has not been specially reported to date. Thus, in this paper, the authors report on optimal design of a novel axial flux-switching sandwiched permanent-magnet machine for electric vehicles and fabricate a prototype of the 12S/19P AFFSSPM motor.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 37 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 3 July 2017

Javad Rahmani Fard and Mohammad Ardebili

The purpose of this paper is to investigate a novel axial flux-switching motor with sandwiched permanent magnet for direct drive electric vehicles (EVs), in which the torque…

Abstract

Purpose

The purpose of this paper is to investigate a novel axial flux-switching motor with sandwiched permanent magnet for direct drive electric vehicles (EVs), in which the torque density is increased and the cogging torque is decreased. For reducing the back-electromotive force (EMF) harmonics and cogging torque, a twisted structure is employed. To improve the dynamic performance of the axial field flux-switching sandwiched permanent magnet (AFFSSPM) motor a space vector modulation-direct torque and flux control scheme is proposed.

Design/methodology/approach

A multi-objective optimization is performed by means of artificial neural network and non-sorting genetic algorithm II to minimize the cogging torque while preserving the average torque.

Findings

A comparative study between two proposed machines and the conventional flux-switching permanent magnet (FSPM) machine is accomplished and the static electromagnetic characteristics are analyzed. It is demonstrated that the proposed model with twisted structure has significantly improved performance over the conventional FSPM machine in back-EMF and efficiency. The proposed controller has a speed loop only and contains neither the current loop nor hysteresis control. The AFFSSPM motor exhibits excellent dynamic performance with this scheme.

Originality value

The axial flux-switching permanent-magnet machine is one of the most efficient machines but the AFFSSPM with sandwiched permanent magnet has not been specially reported to date. Thus in this paper, the authors report on optimal design of an axial flux-switching sandwiched permanent magnet machine for electric vehicles and investigate its dynamic performance.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 36 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 21 September 2018

Javad Rahmani Fard and Mohammad Ardebili

The purpose of this paper is to suggest a novel current sensor-less drive system for a novel axial flux-switching permanent-magnet motor drive to reduce the costs and avoid…

Abstract

Purpose

The purpose of this paper is to suggest a novel current sensor-less drive system for a novel axial flux-switching permanent-magnet motor drive to reduce the costs and avoid problems caused by faults of the current sensors.

Design/methodology/approach

Commonly, a conventional controller needs at least two current sensors; in this paper, the current sensors are removed by replacing estimated stator current with the extended Kalman filter.

Findings

A prototype of the novel axial flux-switching permanent-magnet motor is fabricated and tested. It is found that the experimental results confirm the proposed method and show that the control has almost the same performance and ability as the conventional control.

Originality/value

The axial flux-switching permanent-magnet motor is one of the most efficient motors, but current sensor-less control of an axial flux-switching permanent-magnet motor with a sandwiched permanent magnet and a unity displacement winding factor has not been specially reported to date. Thus, in this paper, the authors report on current sensor-less control based on the extended Kalman filter for electric vehicles.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 37 no. 6
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 7 March 2016

M.M.J. Al-ani and Z.Q. Zhu

– The paper purposes a novel SFPM machine topology with radial and circumferential permanent magnets (PMs). The paper aims to discuss this issue.

Abstract

Purpose

The paper purposes a novel SFPM machine topology with radial and circumferential permanent magnets (PMs). The paper aims to discuss this issue.

Design/methodology/approach

In order to reduce the flux leakage in the stator-outer region and consequently achieve higher magnetic material utilization in switched flux permanent magnet (SFPM) machine, a novel topology with radial and circumferential PMs is proposed. This topology (SFRCPM) has the same structure as conventional SFPM (CSFPM) machine except of the additional set of radially magnetized PMs located around the back iron and surrounded by a laminated ring frame. Using finite element analysis (FEA) the influence of the design parameters on the performance is investigated in order to obtain an effective optimization procedure. Internal and external rotor SFRCPM machines with either NdFeB or ferrite magnets are investigated, optimized and compared with the CSFPM machine having the same size, copper loss and stator/rotor pole combination.

Findings

It is concluded that comparing SFRCPM with its CSFPM machine counterpart, internal rotor SFRCPM machine can achieve high PM flux-linkage per magnet volume, however reduced slot area leads to low output torque, whereas external rotor SFRCPM machine can produce higher torque and torque per magnet volume.

Originality/value

This paper proposes a novel SFPM machine topology.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 35 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 2 October 2007

W. Ochoński

This paper seeks to present some new designs of sliding bearings lubricated with magnetic fluids (ferrofluids) and the possibility of using them in modern bearing technology, in…

1416

Abstract

Purpose

This paper seeks to present some new designs of sliding bearings lubricated with magnetic fluids (ferrofluids) and the possibility of using them in modern bearing technology, in new computer and audiovisual equipment among others.

Design/methodology/approach

The paper presents new designs of journal, thrust and journal‐thrust sliding bearings lubricated and sealed with magnetic fluids such as: magnetic fluid bearing bushing made of magnetizable material, pivot bearings with porous sleeve impregnated with ferrofluid, self‐aligning bearings, hydrodynamic ferrofluid bearings with spiral and herringbone grooves structure are presented. Moreover, examples are shown of applications in modern bearing technology.

Findings

The paper provides information about new designs of magnetic fluid sliding bearings assemblies and gives the main advantages of these bearings over conventional ball bearings, such as extremely low non‐repetitive run‐out (high‐accuracy of rotation), good damping and quietness of operation, maintenance free service and high reliability.

Originality/value

This paper offers some new designs of compact, low friction and self‐contained magnetic fluid sliding bearings and points up their practical applications.

Details

Industrial Lubrication and Tribology, vol. 59 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 January 2013

Yang Tang, Emilia Motoasca, Johannes J.H. Paulides and Elena A. Lomonova

This paper is aimed at investigating the potential advantages of flux‐switching machines (FSM) compared to permanent magnet synchronous machines (PMSM), particularly for the…

Abstract

Purpose

This paper is aimed at investigating the potential advantages of flux‐switching machines (FSM) compared to permanent magnet synchronous machines (PMSM), particularly for the applications of electric vehicle traction.

Design/methodology/approach

A 12‐slot 14‐pole PMSM designed for an in‐wheel traction application is chosen for the comparison. With the same volume constraint, three 12/14 FSM structures are created. Both the PMSM and the three FSM structures are modeled using the software Flux. Based on these models, finite element analyses (FEA) are performed, and the results are compared in terms of open‐circuit back electromotive force (EMF), electrical loading capability, and thermal conditions.

Findings

Within the same volume constraint, a 12/14 FSMs can achieve the maximum torque higher than the one of 12/14 PMSM. This conclusion is drawn based on the observed facts that at the same rotor speed, a larger open‐circuit back EMF is induced in the FSM, while a larger electrical loading is also allowed in this machine, compared to the PMSM. In addition, the risk of demagnetization during the process of field weakening proves to be lower in FSMs than PMSMs. This advantage suggests a potentially wide constant power speed range (CPSR) of FSMs, which is especially beneficial in automotive applications.

Research limitations/implications

This research can be continued with investigating the field weakening capability and iron losses of FSMs.

Originality/value

This paper proposed two optional structures of FSMs to reduce the amount of permanent magnets. It also highlighted the effectiveness of FSMs in cooling these magnets.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 32 no. 1
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 7 March 2016

I.A.A. Afinowi, Z.Q. Zhu, Y. Guan, Jean-Claude Mipo and P. Farah

– The purpose of this paper is to comparatively study the conventional, i.e. single magnet, and novel hybrid-magnet switched-flux permanent-magnet (HMSFPM) machines.

Abstract

Purpose

The purpose of this paper is to comparatively study the conventional, i.e. single magnet, and novel hybrid-magnet switched-flux permanent-magnet (HMSFPM) machines.

Design/methodology/approach

The HMSFPM machines utilize two magnet types, i.e. low-cost ferrites and NdFeB. Thus, a set of magnet ratios (?), defined as the quotient of the NdFeB volume to the total PM volume, is introduced. This allows any desired performance and cost trade-off to be designed. Series- and parallel-excited magnet configurations are investigated using 2-dimensional finite element analysis.

Findings

The torque of the HMSFPM machines is lower than the NdFeB SFPM machine but the flux-weakening performance is improved for similar machine efficiency. If the machine dimensions are unconstrained, the HMSFPM machines can have the same torque for reduced material costs and a moderate increase in machine dimensions. Ferrite SFPM machines have the lowest cost for the same torque but a significant increase in machine dimensions is required. Finally, the series-excited HMSFPM machine is the preferred over the parallel-excited HMSFPM machine because it has superior demagnetization withstand capability.

Research limitations/implications

Mechanical and winding eddy current losses are not considered in the efficiency map calculations.

Originality/value

The NdFeB SFPM, ferrite SFPM, series-excited HMSFPM, and the parallel-excited HMSFPM machines are compared for their electromagnetic performance, flux-weakening, PM demagnetization, efficiency, and material costs.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 35 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 7 September 2012

Noboru Niguchi and Katsuhiro Hirata

The purpose of this paper is to propose a magnetic‐geared motor with permanent magnets only on the high‐speed rotor as a solution to the problems of magnetic gears. Magnetic gears…

Abstract

Purpose

The purpose of this paper is to propose a magnetic‐geared motor with permanent magnets only on the high‐speed rotor as a solution to the problems of magnetic gears. Magnetic gears have some advantages such as no mechanical loss and maintenance‐free operation that are not observed in conventional mechanical gears. Furthermore, they have inherent overload protection. A novel structure which the magnetic gear is integrated with the brushless motor (magnetic‐geared motor) was proposed by Atallah et al. This magnetic‐geared motor is based on the magnetic gear which consists of a high‐ and low‐speed rotor, and a stator. Although this magnetic‐geared motor has a high‐torque density, problems with manufacturing and cost exist because multi‐pole permanent magnets are mounted on the high‐speed rotor and stator.

Design/methodology/approach

A magnetic‐geared motor with permanent magnets only on the high‐speed rotor was proposed and its operational principle was described. The cogging torque characteristics were mathematically formulated and the authors ascertained that the cogging torque contains components of multiples of 60th order. In order to verify the order of the cogging torque, the 3‐D finite element method analysis was conducted and measurements on a prototype were carried out.

Findings

The 60th component and its multiples were observed in the computed and measured cogging torque waveform. However, the cogging torque characteristics, especially the order of the cogging torque on the low‐speed rotor, have not been clarified.

Originality/value

In the near future, cogging torque reduction methods will be proposed, and verified by conducting 3‐D FEM analyses and carrying out measurements on a prototype. Furthermore, the torque characteristics when an electrical current is applied to the coils and the eddy‐current loss characteristics will be verified.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 31 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 4 January 2011

Amina Ibala, Ahmed Masmoudi, Glynn Atkinson and Alan G. Jack

This paper aims at the derivation of an accurate reluctance model of a transverse flux permanent magnet machine (TFPM) and its validation by finite element analysis (FEA).

Abstract

Purpose

This paper aims at the derivation of an accurate reluctance model of a transverse flux permanent magnet machine (TFPM) and its validation by finite element analysis (FEA).

Design/methodology/approach

Analytical prediction of the different reluctances in the core, the permanent magnets, and the air. These reluctances characterize the paths of both main and leakage fluxes. Then, a validation of the proposed reluctance model is carried out using FEA. An interesting application of the proposed reluctance consists in the assessment of the TFPM torque production capability.

Findings

The torque yielded by the reluctance model of the TFPM and the one computed using 3D‐FEA are in good agreement. This result is of great importance in so far as the CPU time required for 3D‐FEA computation is much more higher than the one consumed in the resolution of the reluctance model.

Research limitations/implications

Further validation of the results yielded by the proposed reluctance model through their comparison with experimental measurements shall be treated in the future.

Practical implications

The proposed reluctance model is of great interest for the TFPM sizing. It could be useful in the pre‐design procedure of the machine.

Originality/value

The paper proposes a new reluctance model where the leakage fluxes are accurately predicted.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 30 no. 1
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 7 March 2016

M,M.J, Al-ani and Z.Q. Zhu

The purpose of this paper is to investigate and compare the influence of end-effect on the torque-speed characteristics of three conventional switched flux permanent magnet (SFPM…

Abstract

Purpose

The purpose of this paper is to investigate and compare the influence of end-effect on the torque-speed characteristics of three conventional switched flux permanent magnet (SFPM) machines having different stator/rotor pole combinations, i.e. 12/10, 12/13 and 12/14 as well as three novel topologies with less permanent magnets (PMs), i.e. multi-tooth, E-core and C-core.

Design/methodology/approach

SFPM machines combine the advantages of simple and robust rotor and easy management of the temperature due to the location of the PMs and armature windings on the stator. However, due to spoke location of the PMs a large flux leakage in the end region, i.e. end-effect, can be observed which could result in a large reduction in the electromagnetic performance. Therefore, the influence of end-effect on the torque-speed characteristics is investigated. 3D-finite element analyses (FEA) results are compared with their 2D-FEA counterparts in order to account for the end-effect influence.

Findings

It has been concluded that due to end flux leakage, lower torque capability in the constant torque region is observed in the six machines. However, improved flux-weakening capability in the conventional machines can be exhibited at high current levels, whereas due to the large inductance lower power capability in the multi-tooth, E-core and C-core machines is obtained.

Research limitations/implications

The influence of temperature rise on the performance is not included.

Originality/value

This paper has analysed the influence of end-effect on the torque-speed characteristics of several SFPM machines.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 35 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

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