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Article
Publication date: 20 September 2023

Shamima Khatoon and Gufran Ahmad

The hygroscopic properties of 3D-printed filaments and moisture absorption itself during the process result in dimensional inaccuracy, particularly for nozzle movement along the…

Abstract

Purpose

The hygroscopic properties of 3D-printed filaments and moisture absorption itself during the process result in dimensional inaccuracy, particularly for nozzle movement along the x-axis and for micro-scale features. In view of that, this study aims to analyze in depth the dimensional errors and deviations of the fused filament fabrication (FFF)/fused deposition modeling (FDM) 3D-printed micropillars (MPs) from the reference values. A detailed analysis into the variability in printed dimensions below 1 mm in width without any deformations in the printed shape of the designed features, for challenging filaments like polymethyl methacrylate (PMMA) has been done. The study also explores whether the printed shape retains the designed structure.

Design/methodology/approach

A reference model for MPs of width 800 µm and height 2,000 µm is selected to generate a g-code model after pre-processing of slicing and meshing parameters for 3D printing of micro-scale structure with defined boundaries. Three SETs, SET-A, SET-B and SET-C, for nozzle diameter of 0.2 mm, 0.25 mm and 0.3 mm, respectively, have been prepared. The SETs containing the MPs were fabricated with the spacing (S) of 2,000 µm, 3,200 µm and 4,000 µm along the print head x-axis. The MPs were measured by taking three consecutive measurements (top, bottom and middle) for the width and one for the height.

Findings

The prominent highlight of this study is the successful FFF/FDM 3D printing of thin features (<1mm) without any deformation. The mathematical analysis of the variance of the optical microscopy measurements concluded that printed dimensions for micropillar widths did not vary significantly, retaining more than 65% of the recording within the first standard deviation (SD) (±1 s). The minimum value of SD is obtained from the samples of SET-B, that is, 31.96 µm and 35.865 µm, for height and width, respectively. The %RE for SET-B samples is 5.09% for S = 2,000µm, 3.86% for S = 3,200µm and 1.09% for S = 4,000µm. The error percentage is so small that it could be easily compensated by redesigning.

Research limitations/implications

The study does not cover other 3D printing techniques of additive manufacturing like stereolithography, digital light processing and material jetting.

Practical implications

The presented study can be potentially implemented for the rapid prototyping of microfluidics mixer, bioseparator and lab-on-chip devices, both for membrane-free bioseparation based on microfiltration, plasma extraction from whole blood, size-selection trapping of unwanted blood cells, and also for membrane-based plasma extraction that requires supporting microstructures. Our developed process may prove to be far more economical than the other existing techniques for such applications.

Originality/value

For the first time, this work presents a comprehensive analysis of the fabrication of micropillars using FDM/FFF 3D printing and PMMA in filament form. The primary focus of the study is to minimize the dimensional inaccuracies in the 3D printed devices containing thin features, especially in the area of biomedical engineering, by delivering benefits from the choice of the parameters. Thus, on the basis of errors and deviations, a thorough comparison of the three SETs of the fabricated micropillars has been done.

Article
Publication date: 2 July 2018

Arkadiusz Dabrowski, Przemyslaw Rydygier, Mateusz Czok and Leszek Golonka

The purpose of this study was to design, fabricate and test devices based on transformers integrated with low-temperature co-fired ceramic (LTCC) modules with isolation between…

Abstract

Purpose

The purpose of this study was to design, fabricate and test devices based on transformers integrated with low-temperature co-fired ceramic (LTCC) modules with isolation between primary and secondary windings at the level between 6 and 12 kV.

Design/methodology/approach

Insulating properties of the LTCC were examined. Dielectric strength and volume resistivity were determined for common LTCC tapes: 951 (DuPont), 41020, 41060 (ESL), A6M (Ferro) and SK47 (KEKO). According to the determined properties, three different devices were designed, fabricated and tested: a compact DC/DC converter, a galvanic separator for serial digital bus and a transformer for high-voltage generator.

Findings

Breakdown field intensity higher than 40 kV/mm was obtained for the test samples set, whereas the best breakdown field intensity of about 90 kV/mm was obtained for 951 tape. The materials 41020 and 951 exhibited the highest volume resistivity. Fabricated devices exhibited safe operation up to a potential difference of 10 kV, limited by minimum clearance. Long-term stability was assured by over 20 kV strength of inner dielectric.

Practical implications

This paper contains description of three devices made in the LTCC technology for application in systems with high-voltage isolation requirement, for example, for power or railway power networks.

Originality/value

The results show that LTCC is a suitable material for fabrication of high-voltage devices with integrated passives. Technology and properties of three examples of such devices are described, demonstrating the ability of the LTCC technology for application in reliable high-voltage devices and systems.

Details

Microelectronics International, vol. 35 no. 3
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 1 April 1979

ACCORDING to a survey recently published salaries paid to administrative, professional and executive staff have lagged behind national wage increases when compared on a percentage…

Abstract

ACCORDING to a survey recently published salaries paid to administrative, professional and executive staff have lagged behind national wage increases when compared on a percentage basis. The actual figures, up to the end of January this year, show an increase of 13.1% against a national wage increase of 16.4%. So, concludes the report, “it is clear that traditional staff differentials are facing further erosion.” At the same time the opinion is expressed that once the current wage demands have been settled with the unions concerned, salaries for these higher grades will be rising at a rate of between 13% and 16%, probably by late summer.

Details

Work Study, vol. 28 no. 4
Type: Research Article
ISSN: 0043-8022

Article
Publication date: 1 May 1995

Hunting plc's Aviation Division has secured a contract with Bombardier's de Havilland Inc. to supply complete aircraft interiors for the Dash 8 series of turboprop commuter…

Abstract

Hunting plc's Aviation Division has secured a contract with Bombardier's de Havilland Inc. to supply complete aircraft interiors for the Dash 8 series of turboprop commuter airliners.

Details

Aircraft Engineering and Aerospace Technology, vol. 67 no. 5
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 20 February 2019

Jixin Han, Haibang Zhang, Juncai Sun, Wenyuan Zhao and Jinlong Cui

The purpose of this study is to improve the surface electrical conductivity and corrosion resistance of AISI430 stainless steel (430 SS) as bipolar plates for direct formic acid…

Abstract

Purpose

The purpose of this study is to improve the surface electrical conductivity and corrosion resistance of AISI430 stainless steel (430 SS) as bipolar plates for direct formic acid fuel cell (DFAFC).

Design/methodology/approach

The niobium diffusion layers have been successfully synthesized on 430 SS substrate by the plasma surface diffusion alloying technique under different diffusion alloying time.

Findings

The surface morphology of Nb-modified 430 SS prepared under the diffusion alloying time of 2 h is more homogeneous, relatively sleek and compact without surface micropore and other common surface blemishes. The potentiostatic and potentiodynamic polarization measurements manifest that Nb-modified 430 SS prepared under the diffusion alloying time of 2 h enormously ameliorate the corrosion resistance of bare 430 SS compared with other Nb-modified 430 SS samples and its corrosion current density is maintained at −1.4 µA cm−2 in simulated anodic environment of DFAFC (0.05 M H2SO4 + 2 ppm HF + 10 M formic acid at 50 °C).

Originality/value

The effect of diffusion alloying time on the corrosion resistance and surface conductivity of Nb-modified 430 SS has been carefully studied. The Nb-modified 430 SS samples prepared at the diffusion alloying time of 2 h have the best surface electrical conductivity and corrosion resistance in the simulated anodic environment of DFAFC.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 2 October 2019

Mansoor Ahmad, Ayhan Bozkurt and Omid Farhanieh

This paper aims to Separation and sorting of biological cells is desirable in many applications for analyzing cell properties, such as disease diagnostics, drugs delivery…

329

Abstract

Purpose

This paper aims to Separation and sorting of biological cells is desirable in many applications for analyzing cell properties, such as disease diagnostics, drugs delivery, chemical processing and therapeutics.

Design/methodology/approach

Acoustic energy-based bioparticle separation is a simple, viable, bio-compatible and contact-less technique using, which can separate the bioparticles based on their density and size, with-out labeling the sample particles.

Findings

Conventionally available bioparticle separation techniques as fluorescence and immunomagnetic may cause a serious threat to the life of the cells due to various compatibility issues. Moreover, they also require an extra pre-processing labeling step. Contrarily, label-free separation can be considered as an alternative solution to the traditional bio-particle separation methods, due to their simpler operating principles and lower cost constraints. Acoustic based particle separation methods have captured a lot of attention among the other reported label-free particle separation techniques because of the numerous advantages it offers.

Practical implications

This study tries to briefly cover the developments of different acoustic-based particle separation techniques over the years. Unlike the conventional surveys on general bioparticles separation, this study is focused particularly on the acoustic-based particle separation. The study would provide a comprehensive guide for the future researchers especially working in the field of the acoustics, in studying and designing the acoustic-based particle separation techniques.

Originality/value

The study insights a brief theory of different types of acoustic waves and their interaction with the bioparticles is considered, followed by acoustic-based particle separation devices reported till the date. The integration of acoustic-based separation techniques with other methods and with each other is also discussed. Finally, all major aspects like the approach, and productivity, etc., of the adopted acoustic particle separation methods are sketched in this article.

Details

World Journal of Engineering, vol. 16 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

Content available
74

Abstract

Details

Circuit World, vol. 29 no. 2
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 1 January 1985

W. Canning Materials Ltd have announced the appointment of Mr W. E. I. Galloway as Managing Director with effect from 1st January, 1985. The Company is a leading manufacturer and…

Abstract

W. Canning Materials Ltd have announced the appointment of Mr W. E. I. Galloway as Managing Director with effect from 1st January, 1985. The Company is a leading manufacturer and supplier of industrial and speciality chemicals for the surface finishing industry.

Details

Circuit World, vol. 11 no. 2
Type: Research Article
ISSN: 0305-6120

Article
Publication date: 1 July 1982

A full size model of a Lynx helicopter's cockpit and rear fuselage fitted with a variety of advanced navigation and defence electronics equipment will be the central feature of…

Abstract

A full size model of a Lynx helicopter's cockpit and rear fuselage fitted with a variety of advanced navigation and defence electronics equipment will be the central feature of the Racal Electronics exhibit at the Farnborough Air Show, 5–12 September, 1982 (Stands NN29 and R13).

Details

Aircraft Engineering and Aerospace Technology, vol. 54 no. 7
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 27 June 2023

Bin Wang, Wanbin Chen, Shan Gao and Dezhi Wang

This paper aims to prepare a composite film on LY12 aluminum (Al) alloy by immersing in dodecyl phosphate and cerium nitrate solution by self-assembling methods. The effect of…

Abstract

Purpose

This paper aims to prepare a composite film on LY12 aluminum (Al) alloy by immersing in dodecyl phosphate and cerium nitrate solution by self-assembling methods. The effect of dipping sequence in dodecyl phosphate and cerium nitrate solution on the corrosion resistance of the composite film is studied.

Design/methodology/approach

The corrosion resistance of the dodecyl phosphate/cerium composite film is investigated by electrochemical measurement and film composition analysis.

Findings

The dipping sequence in dodecyl phosphate and cerium nitrate solutions has a significant impact on the corrosion resistance of the composite film. It shows best corrosion resistance by first dipping in dodecyl phosphate and then dipping in cerium nitrate solution.

Originality/value

The research shown in this work lays a scientific basis of the film preparation for industrial applications in the future.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

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