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Article
Publication date: 6 August 2020

Wei Feng, Lei Yin, Yanfeng Han, Jiaxu Wang, Ke Xiao and Junyang Li

This paper aims to explore the possibility of converting the nitrile butadiene rubber (NBR) water-lubricated bearing material into a self-lubricating bearing material by the…

Abstract

Purpose

This paper aims to explore the possibility of converting the nitrile butadiene rubber (NBR) water-lubricated bearing material into a self-lubricating bearing material by the action of polytetrafluoroethylene (PTFE) particles and water lubrication.

Design/methodology/approach

A group of experimental studies was carried out on a ring-on-block friction test. The physical properties, tribological properties and interface structure of PTFE-NBR self-lubricating composites filled with different percentages of PTFE particles were investigated.

Findings

The experimental results indicated that the reduction in friction and wear is a result of the formation of the lubricating film on the surface of the composites. The lubricating film was formed of a large amount of PTFE particles continuously supplied under water lubrication conditions and the PTFE particles here can greatly enhance the load capacity and lubrication performance.

Originality/value

In this study, the tribological properties of PTFE particles added to the NBR water-lubricated bearing materials under water lubrication were investigated experimentally, and the research was carried out by a ring-on-block friction test. It is believed that this study can provide some guidance for the application of PTFE-NBR self-lubricating.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2020-0187/

Details

Industrial Lubrication and Tribology, vol. 73 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 August 2002

Otto Rohr

Bismuth is relatively little known in general; however, it has been known since the fifteenth century in Germany and was called by Paracelsus “Bismutum”. With very similar…

1752

Abstract

Bismuth is relatively little known in general; however, it has been known since the fifteenth century in Germany and was called by Paracelsus “Bismutum”. With very similar properties to lead, it could be called the “twin brother of lead”, but bismuth is considered non‐toxic and used in cosmetics and pharmaceuticals. It is really a unique metal, considered as a metal within the periodic table of elements, but has more similarity to semimetals than to metals. Bismuth replaces the formerly and widely used lead in EP‐greases and EP‐lubricants giving better properties to them, even using down to half of the metal concentration. Bismuth has very high synergism to sulphur, the oldest known element. So, the combination of the oldest known element sulphur with the newest “green and ecologically clean” metal Bismuth – is actually the modern and metallic extreme pressure technology – that follows the formerly used, during many decades, sulphur‐lead‐technology – but being non‐toxic.

Details

Industrial Lubrication and Tribology, vol. 54 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 October 2019

Hongru Ma, Xiaobin Deng, Xiaoliang Shi, Guanchen Lu, Hongyan Zhou, Yuan Chen and Zhenyu Yang

This paper aims to explore the damage mechanism of a lubricating film on the worn surface of solid self-lubricating composites under different loads.

Abstract

Purpose

This paper aims to explore the damage mechanism of a lubricating film on the worn surface of solid self-lubricating composites under different loads.

Design/methodology/approach

By comparing the actual stress with the strength, it is possible to determine the approximate wear state of the lubricating film. To prove the validity of the mathematical model that can predict the initiation of micro cracks or even the failure of the lubricating film, M50-5 Wt.% Ag self-lubricating composites (MA) was prepared. Tribological tests of the composites against Si3N4 ceramic balls were conducted at room temperature from 2 to 8 N. The electron probe microanalysis images of the lubricating film verify the wear state of the lubricating film.

Findings

The study found that the back edge of the contact area is the most vulnerable to destruction. The tensile stress and the equivalent shear stress have a positive correlation with load and friction coefficient. When the load is 4 N, an intact lubricating film covers the worn surface because the tensile stress and the equivalent shear stress are below the tensile strength and the shear strength, respectively; under other working conditions, the lubricating film is destroyed.

Originality/value

This paper has certain theoretical guidance for the study of tribological properties of solid self-lubricating composites. Moreover, this mathematical model is appropriate to be applied for the other composites.

Article
Publication date: 1 December 1957

Previous work has suggested that the adhesion between oil and metallic surfaces of an engine could be an important factor in determining crankcase cleanliness. It can be shown…

Abstract

Previous work has suggested that the adhesion between oil and metallic surfaces of an engine could be an important factor in determining crankcase cleanliness. It can be shown that it is only necessary to measure the spreading pressure of an oil on metal in order to get a direct measure of the work of adhesion, Surface tensions of lubrictaing oils vary very little and it can be assumed that the critical film pressure (C.F.P.) obtained with a given apparatus is an acceptable measure of the work of adhesion as well as of the spreading pressure. Oils of similar properties may vary tenfold in their C.F.P's. The addition of additives influences the spreading pressure, the largest increments in C.F.P. being given by dispersant and detergent additives.

Details

Industrial Lubrication and Tribology, vol. 9 no. 12
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 20 January 2022

Xiuheng Zhang, Ningning Hu, Tianchi Chen and Songquan Wang

This study aims to prevent the sharp decline in the load-carrying capacity of lubricating oil film under harsh conditions of abrupt changes in friction interface temperature…

Abstract

Purpose

This study aims to prevent the sharp decline in the load-carrying capacity of lubricating oil film under harsh conditions of abrupt changes in friction interface temperature, which is a major challenge in lubrication technology.

Design/methodology/approach

In this paper, we synthesized a series of silver pyrazole methylpyridine complexes containing a high metal concentration and minimal supporting organic ligands (complex 1 [Ag(LMe)]2(BF4)2, complex 2 [Ag(Li-Pr)n](BF4)n and complex 3 [Ag(LMe)(NO3)]2). The thermal decompose behavior of as-prepared silver complex was investigated by thermogravimetric analysis and X-ray photoelectron spectrometry (XPS). Four-ball friction testers were used to evaluate the friction and wear properties of lubricating oil in the temperature ranges associated with the operation of modern heavy machinery.

Findings

The complex decomposed silver particles at high-temperature, which could fill the pits on the friction surface, change the wear form of the friction pair and reduce the roughness of the friction surface. Reduction in both friction coefficients and wear scar diameters was obtained by adding silver complexes in oil. The lubricating oil, with the additive content of 1.5 Wt.%, has the best tribological performance, moreover, the lubricating performance of the silver complexes in oil were correlated with their concentration and thermal decomposed temperatures, respectively.

Originality/value

As a result, a series of silver pyrazole methylpyridine complexes as oil additives can support friction and wear reduction under abrupt high-temperature conditions are intended to be a controllable backup lubricant additive.

Details

Industrial Lubrication and Tribology, vol. 74 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 11 April 2016

Ming Qiu, Yanwei Miao, Yingchun Li, Long Chen, Rensong Hu and Jianjun Lu

The fabric self-lubricating liners are the key factors impacting the performances of self-lubricating spherical plain bearings. The purpose of this paper is to improve the…

Abstract

Purpose

The fabric self-lubricating liners are the key factors impacting the performances of self-lubricating spherical plain bearings. The purpose of this paper is to improve the friction and wear properties of self-lubricating radial spherical plain bearings by modification of the liners.

Design/methodology/approach

The liners of hybrid woven PTFE/Kevlar fabrics were treated respectively by the LaCl3 and CeO2 solutions. The tribological properties of self-lubricating spherical plain bearings with treated or untreated liners under continuous swaying conditions were investigated with the bearing tester at the swaying frequency of 2.5 Hz and the swaying angle of ±10°. The film formation and wear mechanisms were analyzed based on the observation of worn surfaces with a scanning electron microscope (SEM) and an energy dispersive spectrometer (EDS).

Findings

Results show that the tribological properties of the bearings treated by the LaCl3 or CeO2 solution were improved compared with those of the untreated bearings. In particular, the wear resistance of bearings treated by the CeO2 solution was remarkably improved under higher swaying cycles, but the anti-friction properties and cooling effects of bearings treated by the LaCl3 solution were better under lower swaying cycles. Through SEM analysis, the reasons were analyzed. The bearings with treated liners only produced slight adhesive and abrasive wear, but the bearings with untreated liners produced more serious adhesive and abrasive wear under higher swaying cycles.

Originality/value

The paper proposed a new pretreatment process for the self-lubricating liners. The investigation on the friction and wear behaviors of the bearings is beneficial for prolonging the service lives of the radial spherical plain bearings.

Details

Industrial Lubrication and Tribology, vol. 68 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 August 2016

Zujian Shen, Fei Geng, Xinxin Fan, Zhichen Shen and Haiyan Wang

This paper aims to investigate and prepare the composite polyurea greases with excellent thermal stability and tribological properties.

Abstract

Purpose

This paper aims to investigate and prepare the composite polyurea greases with excellent thermal stability and tribological properties.

Design/methodology/approach

In this paper, composite Ba-based (Ba, barium) tetra-polyurea lubricating greases were prepared with two different methods: mixing Ba-based gelatinizer and tetra-polyurea gelatinizer by a physical method; and introducing barium carboxylate into tetra-polyurea molecules by a chemical method. The properties of the products, such as heat stability, water resistance and friction performance, were analyzed with thermogravimetry, water-resistance test and four-ball friction test.

Findings

The results indicated that the products obtained by chemically introducing barium carboxylate into tetra-urea molecules showed better elevated temperature tribological properties, and the disadvantages of the polyurea greases with high temperature hardening were also obviously improved. The cone penetration rate at 180°C for 24 h is only 3 per cent. The friction coefficient can be decreased to 0.44 and the last non-seizure load value was increased from 560 N to 1,120 N without any other additives.

Originality/value

The research is significant because the prepared composite grease showed excellent performances, such as the outstanding thermal stability, water resistance and excellent extreme pressure and anti-wear properties, which may be widely applied in steel, metallurgy, bearings and other industrial fields.

Details

Industrial Lubrication and Tribology, vol. 68 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 13 April 2015

Hao Liu, Yujuan Zhang, Shengmao Zhang, Yanfen Chen, Pingyu Zhang and Zhijun Zhang

The purpose of this paper is synthesis of oil-soluble non-spherical nanoparticles modified with free phosphorus and sulphur modifier and investigation of their tribological…

Abstract

Purpose

The purpose of this paper is synthesis of oil-soluble non-spherical nanoparticles modified with free phosphorus and sulphur modifier and investigation of their tribological properties as environment-friendly lubricating oil additives.

Design/methodology/approach

To study the effect of morphology of nanoparticles on their tribological properties, rice-like CuO nanoparticles were synthesized. To improve the solubility of CuO nanoparticles in organic media, the in-situ surface modification method was used to synthesize these products. The morphology, composition and structure of as-synthesized CuO nanoparticles were investigated by means of transmission electron microscopy, X-ray powder diffraction, thermogravimetric analysis and Fourier transform infrared spectrometry. The tribological properties of as-synthesized CuO nanoparticles as an additive in liquid paraffin (LP) were evaluated with a four-ball tribometer. The morphology and elemental composition of worn steel ball surfaces were analysed by X-ray photoelectron spectroscopy.

Findings

It has been found that as-synthesized CuO nanoparticles with rice-like morphology have an average size of 7 and 15 nm along the shorter axle and longer axle, respectively, and can be well-dispersed in LP. Tribological properties evaluation results show that as-synthesized CuO nanoparticles as additives in LP show good friction-reducing, anti-wear and load-carrying capacities, especially under a higher normal load.

Originality/value

Oil-soluble rice-like CuO nanoparticles without phosphorus and sulphur were synthesized and their tribological properties as lubricating oil additives were also investigated in this paper. These results could be very helpful for application of CuO nanoparticles as environment-friendly lubricating oil additives, owing to their free phosphorus and sulphur elements characteristics.

Details

Industrial Lubrication and Tribology, vol. 67 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 6 December 2018

Zhen Yan, Dong Jiang, Xiaoming Gao, Can Zhang, Ming Hu, Dapeng Feng, Jiayi Sun, Lijun Weng and Chao Wang

This paper aims to study the tribological behavior of the WS2/oil-impregnated porous polyimide (PPI) solid/liquid composite system, in which both PFPE (perfluoropolyether) and…

Abstract

Purpose

This paper aims to study the tribological behavior of the WS2/oil-impregnated porous polyimide (PPI) solid/liquid composite system, in which both PFPE (perfluoropolyether) and SiCH (silahydrocarbons) oils with different hydrocarbon chains were used, respectively. Lubricating mechanism of the composite system was also explored.

Design/methodology/approach

The tribological behaviors of the WS2 films against the PPI cylindrical pins before and after immersing oil were evaluated under different loads by a reciprocating-type ball-on-disc tribometer.

Findings

The composite system exhibited the low and stable friction coefficient after the running-in stage, and the lubricant oil played a positive effect. It was found that the WS2/PFPE composite system exhibited more excellent lubricating property, although sole SiCH far exceeds PFPE in lubrication. The abnormal phenomenon mainly resulted from the influence of the oil amount. XRD results on the wear track surfaces indicated that PFPE and SiCH oils with different hydrocarbon chains were likely to preferentially adsorb to the edge plane and basal plane of the WS2 crystals, respectively.

Originality/value

In previous studies, liquid lubricants were directly dripped or spin-coated on the solid lubricant surface. Based on its potential advantage in application, the tribological behavior and mechanism of the solid lubricating film/oil-impregnated PPI composite system were investigated in this study.

Details

Industrial Lubrication and Tribology, vol. 71 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 22 January 2024

Cong Liu, Yanguo Yin and Rongrong Li

This study aims to investigate the effects of ball–material ratio on the properties of mixed powders and Cu-Bi self-lubricating alloy materials.

Abstract

Purpose

This study aims to investigate the effects of ball–material ratio on the properties of mixed powders and Cu-Bi self-lubricating alloy materials.

Design/methodology/approach

Cu-Bi mixed powder was ball milled at different ball–material ratios, and the preparation of Cu-Bi alloy materials was achieved through powder metallurgy technology. Scanning electron microscopy, X-ray diffraction and Raman spectroscopy were conducted to study the microstructure and phase composition of the mixed powder. The apparent density and flow characteristics of mixed powders were investigated using a Hall flowmeter. Tests on the crushing strength, impact toughness and tribological properties of self-lubricating alloy materials were conducted using a universal electronic testing machine, 300 J pendulum impact testing machine and M200 ring-block tribometer, respectively.

Findings

With the increase in ball–material ratio, the spherical copper matrix particles in the mixed powder became lamellar, the mechanical properties of the material gradually reduced, the friction coefficient of the material first decreased and then stabilized and the wear rate decreased initially and then increased. The increase in the ball–material ratio resulted in the fine network distribution of the Bi phase in the copper alloy matrix, which benefitted its enrichment on the worn surface for the formation a lubricating film and improvement of the material’s tribological performance. However, a large ball–material ratio can excessively weaken the mechanical properties of the material and reduce its wear resistance.

Originality/value

The effects of ball–material ratio on Cu-Bi mixed powder and material properties were clarified. This work provides a reference for the mechanical alloying process and its engineering applications.

Details

Industrial Lubrication and Tribology, vol. 76 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

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