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Article
Publication date: 6 May 2021

Wang Z.Q., Liu X.Q., Wang X.R., Li C.Y., Yang N., Lin T.S. and He P.

This papers aims to provide a fixed cutter axis control (F-CAC) industrial robot (IR) milling for NURBS surfaces with large fluctuation, which can avoid over-cut and interference…

Abstract

Purpose

This papers aims to provide a fixed cutter axis control (F-CAC) industrial robot (IR) milling for NURBS surfaces with large fluctuation, which can avoid over-cut and interference during IR milling in contrast to variable cutter axis control (V-CAC) IR milling.

Design/methodology/approach

After the design of a target surface, the IR reciprocating milling trajectory can be obtained using NURBS mapping projection method. A set of interpolation points of the reciprocating trajectory can be calculated using the equi-chord interpolation method. Combining with F-CAC method and curvature estimation, the IR reciprocating trajectory of the tool center point (TCP) without over-cut can be obtained. The programs corresponding to posture control using F-CAC can be generated by IR kinematics.

Findings

In contrast to the V-CAC milling method, the F-CAC method can machine successfully the NURBS surfaces with large fluctuation. The simulation and machining proves that F-CAC is feasible and effective to machine NURBS surface with large fluctuation without over-cut phenomenon. The F-CAC has wide application in carving and woodworking industry at present.

Originality/value

The F-CAC method is very practical and effective for IR milling of complex NURBS surfaces with large fluctuation without over-cut and interference phenomenon.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 23 August 2011

Ming Cong, Dong Liu, Yu Du, Haiying Wen and Yinghua Wu

The purpose of this paper is to build a seven‐degrees of freedom (DOF) parallel‐serial robot system which has the advantage of mechanical novelty and simplicity compared with the…

Abstract

Purpose

The purpose of this paper is to build a seven‐degrees of freedom (DOF) parallel‐serial robot system which has the advantage of mechanical novelty and simplicity compared with the existing platforms, and to share the experience of converting a popular motion base to an industrial robot for use in full‐mission tank training processes of three armored arms.

Design/methodology/approach

By studying the concept of the robot system, a novel parallel‐serial robot with seven DOF driven by electrical servo motors is built. And the transmission modules and Hooke joints are explored and designed in detail. Then the inverse kinematics based on coupling compensation and time‐jerk synthetic optimization methods for trajectory planning of the simulator are presented and further discussed in order to satisfy the requirements of high stability and perfect performance. In advance, the feasibility and applicability of this triune parallel‐serial robot system are verified.

Findings

A prototyped test shows that the performance of the system is of a satisfaction with real‐time tracking any trajectories given by the visual system smoothly. Finally, the characteristics of the robot system are realized and verified by experiments and an industrial application.

Practical implications

The triune full‐mission tank training simulator developed in this paper has been used in the military industry and it has a great potential application.

Originality/value

This successful usage of the novel and simple parallel robot system in the military industry expands the range of its applications in real‐life task more operators training. And the proposal methods of inverse kinematics based on coupling compensation and trajectory planning enhanced the theoretical research of the parallel robot.

Details

Industrial Robot: An International Journal, vol. 38 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 13 September 2022

Zhaoqin Wang, Yu Shi and Xiaorong Wang

This paper aims to investigate the additive manufacturing (AM) approach of a spatial complex curve feature (SCCF, mapped from two-dimensional nonuniform rational B-splines…

Abstract

Purpose

This paper aims to investigate the additive manufacturing (AM) approach of a spatial complex curve feature (SCCF, mapped from two-dimensional nonuniform rational B-splines [2D-NURBS] curve) on a complex surface based on a serial robot using plasma built-up welding, and lays a foundation for plasma AM SCCFs on complex surfaces by combining the NURBS theory with the serial robotic kinematics.

Design/methodology/approach

Combining serial robotic kinematics and NURBS theory, a SCCF mapped from a square-like 2D-NURBS curve is prepared on a predefined complex NURBS surface using serial robotic plasma AM. The interpolation points C (ui) on the square-like 2D-NURBS curve are obtained using the equi-chord length interpolation method, and mapped on a predefined NURBS surface to get mapped points S (ui, vj). The homogeneous transformation matrix T = [n o a S (ui, vj)] of the plasma torch is calculated using the mapped points S (ui, vj) and the designated posture [n o a]. Using the inverse kinematics of the serial robot, the joint vector θ of the serial robot can be computed. After that, the AM programs are generated and transferred into the serial robotic controller and carried out by the serial robot of Motoman-UP6. The 2D-NURBS curve (square-like) is considered as AM trajectory planning curve, while its corresponding SCCF mapped from the 2D-NURBS curve as AM trajectory.

Findings

Simulation and experiments show that the preparation of SCCF (mapped from 2D-NURBS curve) on complex NURBS surface using robotic plasma AM is feasible and effective.

Originality/value

A SCCF mapped from a 2D-NURBS curve is prepared on a complex NURBS surface using the serial robotic plasma AM for the first time. It provides a theoretical and technical basis for plasma AM to produce SCCFs on complex surfaces. With the increasing demand for surface remanufacturing of complex parts, the serial robotic plasma AM of SCCFs on complex NURBS surfaces has a broad application prospect in aero-engine components, high-speed rail power components, nuclear industry components and complex molds.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 4 May 2023

Jinsheng Cui and Jianan Zhong

The purpose of this study is to examine how robotic anthropomorphism and personalized design may affect consumers' reactions to brands after service failure.

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Abstract

Purpose

The purpose of this study is to examine how robotic anthropomorphism and personalized design may affect consumers' reactions to brands after service failure.

Design/methodology/approach

This study conducted two studies based on cognitive appraisal theory and artificial intelligence device acceptance theory. Study 1 explored the mechanisms by which the type of anthropomorphic design of the service robot (humanoid robot/nonhumanoid robot) influenced revisit intention after service failure through a one-factor between-subjects design based on a restaurant dining scenario. Study 2 was based on a hotel check-in scenario and explored the moderating effect of robot personalization design on the above mechanisms through a 2 (anthropomorphic design: humanoid robot/nonhumanoid robot) × 2 (personalized design: self-name/no name) between-subjects design.

Findings

Study 1 shows that consumers have higher performance expectations for nonhumanoid robots, leading to a higher tolerance for service failure, which in turn generates higher revisit intentions. Study 2 shows that consumers' performance expectations are significantly enhanced after custom naming of humanoid robots, so the serial mediation mechanism for the effect of robot anthropomorphic design on revisit intention does not hold.

Originality/value

This study extends the research of artificial intelligence device acceptance theory in the field of service failure and exploratively proposes an intervention mechanism for the negative effects of the anthropomorphic design of service robots.

Details

Asia Pacific Journal of Marketing and Logistics, vol. 35 no. 11
Type: Research Article
ISSN: 1355-5855

Keywords

Article
Publication date: 2 September 2021

Joanne Pransky

The purpose of this paper is to provide a “Q&A interview” conducted by Joanne Pransky of Industrial Robot Journal as a method to impart the combined technological, business and…

Abstract

Purpose

The purpose of this paper is to provide a “Q&A interview” conducted by Joanne Pransky of Industrial Robot Journal as a method to impart the combined technological, business and personal experience of a prominent, robotic industry engineer-turned entrepreneur regarding his pioneering efforts in starting robotic companies and commercializing technological inventions. The paper aims to discuss these issues.

Design/methodology/approach

The interviewee is Brennard Pierce, a world-class robotics designer and serial entrepreneur. Pierce is currently consulting in robotics after exiting from his latest startup as cofounder and chief robotics officer of Bear Robotics. Pierce discusses what led him to the field of robotics, the success of Bear Robotics, the challenges he’s faced and his future goals.

Findings

Pierce received a Bachelor of Science in computer science from Exeter University. He then founded his first startup, 5TWO, a custom software company. Always passionate about robotics as a hobby and now wanting to pursue the field professionally, he sold 5TWO to obtain a Master of Science, Robotics degree from the newly formed Bristol Robotics Lab (BRL) at Bristol University. After BRL, where he designed and built a biped robot that learned to walk using evolutionary algorithms, he joined the Robotics Research team at Carnegie Mellon University where he worked on a full-size humanoid robot for a large electronics company, designing and executing simple experiments for balancing. He then spent the next six years as a PhD candidate and robotics researcher at the Technical University Munich (TUM), Institute for Cognitive Science, where he built a compliant humanoid robot and a new generation of field programmable gate array-based robotic controllers. Afterwards, Pierce established the robotic startup Robotise in Munich to commercialize the omni-directional mobile platforms that he had developed at TUM. A couple of years later, Pierce left Robotise to cofound Bear Robotics, a Silicon Valley based company that brings autonomous robots to the restaurant industry. He remained at Bear Robotics for four years as chief robotics officer. He is presently a robotics consultant, waiting for post-COVID before beginning his next robotic startup.

Originality/value

Pierce is a seasoned roboticist and a successful entrepreneur. He has 15+ years’ of unique experience in both designing robotic hardware and writing low level embedded and high level cloud software. During his career he has founded three companies, managed small to middle sized interdisciplinary teams, and hired approximately 100 employees of all levels. Pierce’s robotic startup in Munich, Robotise, was solely based on his idea, design and implementation for an autonomous mobile delivery system. The third company he cofounded, Bear Robotics, successfully raised a $32m Series A funding lead by SoftBank. Bear Robotics is the recipient of the USA’s National Restaurant Association Kitchen Innovation Award; Fast Company’s World Changing Ideas Awards; and the Hospitality Innovation Planet 2020 Award.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 2 May 2024

Chang Ma, Alei Fan and Seonjeong Ally Lee

This paper aims to examine the congruency effects of physically embodied robots in service encounters, which addressed a significant research gap concerning the synthesis of robot

Abstract

Purpose

This paper aims to examine the congruency effects of physically embodied robots in service encounters, which addressed a significant research gap concerning the synthesis of robot design elements (e.g., appearance and voice) and their service purposes.

Design/methodology/approach

Grounded in congruity theory and human-robot interaction literature, this study conducted a pretest and two experimental studies revealing the need to view robot design holistically and recognizing the pivotal role of congruity in shaping consumers’ service robot adoption. The moderating role of service purposes (utilitarian vs hedonic) was also investigated in terms of robot design and consumer reactions.

Findings

Consumers generally tend to favor robots with congruent designs, particularly for utilitarian service purposes. The serial mediation through perceived congruence and perceived intelligence explains such a favorite tendency.

Practical implications

This study advances service robot design research by highlighting the critical role of congruity in enhancing consumer engagement. It supports the use of comprehensive, congruent designs for services with utilitarian purposes and recommends adaptable designs for hedonic settings.

Originality/value

This study addressed the research gap by examining service robot design from a holistic perspective. The research findings highlight the importance of congruency effects in service robot design and deployment and provide valuable insights and guidelines to industry practitioners for optimal investment in service robots.

Details

International Journal of Contemporary Hospitality Management, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0959-6119

Keywords

Article
Publication date: 28 August 2007

James A. Hunt

This paper aims to describe the topic of robot kinematics and provide a modern machine.

1211

Abstract

Purpose

This paper aims to describe the topic of robot kinematics and provide a modern machine.

Design/methodology/approach

The paper examines, in brief, kinematics and robot kinematics, classes, constraints and chains to provide an introduction. An example shows how robot kinematics can benefit the design of advanced machines for industry.

Findings

Robot kinematics, in conjunction with mathematics and other disciplines, lead to a greater understanding of robotics design and control.

Originality/value

This paper discusses robot kinematics in brief as a robot design topic in its own right, as well as presenting the Gantry‐Tau robot as a new and interesting kinematic development. As such, the article should be of general interest to robotics engineers and designers.

Details

Industrial Robot: An International Journal, vol. 34 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 18 April 2008

Gabriella Acaccia, Luca Bruzzone and Roberto Razzoli

The aim of this paper is the development of a modular robotic system for generic industrial applications, including assembly.

1643

Abstract

Purpose

The aim of this paper is the development of a modular robotic system for generic industrial applications, including assembly.

Design/methodology/approach

A library of robotic modules has been designed; they are divided into two categories: link modules, not actuated, and joint modules, actuated; the library is characterized by a relatively low number of elements, but allows the assembly of a wide variety of medium‐size serial robots.

Findings

The prototypes of two joint modules (a revolute joint module and a wrist module) and of some link modules have been realized. The behaviour of several serial robots composed of the designed modules has been assessed by multibody simulation. The results confirm the goodness of the proposed approach.

Research limitations/implications

The two prototype modules are under test in combination with simplified modules. The further steps of the research programme will be the completion of the prototype library, and an experimental campaign on different serial chains.

Practical implications

Modularity allows one to achieve a great variety of robots starting from a small set of modules, in order to match different operative requirements. Moreover, modularity dramatically reduces the time‐to‐repair of the robot and consequently improves its overall availability; this is a fundamental feature for modern industrial enterprises aiming at maximizing the resources availability.

Originality/value

The proposed mechanical design of the revolute joint modules, based on a harmonic drive that connects two bodies in relative rotational motion, is compact and robust. Modularity is not restricted to mechanics: a distributed control system is adopted to make the reconfiguration of the robot easier and quicker.

Details

Assembly Automation, vol. 28 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 13 May 2014

Mehdi Dehghani, Mahdi Ahmadi, Alireza Khayatian, Mohamad Eghtesad and Mehran Yazdi

The purpose of this paper is to present a vision-based method for the kinematic calibration of a six-degrees-of-freedom parallel robot named Hexa using only one Universal Serial

Abstract

Purpose

The purpose of this paper is to present a vision-based method for the kinematic calibration of a six-degrees-of-freedom parallel robot named Hexa using only one Universal Serial Bus (USB) camera and a chess pattern installed on the robot's mobile platform. Such an approach avoids using any internal sensors or complex three-dimensional measurement systems to obtain the pose (position/orientation) of the robot's end-effector or the joint coordinates.

Design/methodology/approach

The setup of the proposed method is very simple; only one USB camera connected to a laptop computer is needed and no contact with the robot is necessary during the calibration procedure. For camera modeling, a pinhole model is used; it is then modified by considering some distortion coefficients. Intrinsic and extrinsic parameters and the distortion coefficients are found by an offline minimization algorithm. The chess pattern makes image corner detection very straightforward; this detection leads to finding the camera and then the kinematic parameters. To carry out the calibration procedure, several trajectories are run (the results of two of them are presented here) and sufficient specifications of the poses (positions/orientations) are calculated to find the kinematic parameters of the robot. Experimental results obtained when applying the calibration procedure on a Hexa parallel robot show that vision-based kinematic calibration yields enhanced and efficient positioning accuracy. After successful calibration and addition of an appropriate control scheme, the robot has been considered as a color-painting prototype robot to serve in relevant industries.

Findings

Experimental results obtained when applying the calibration procedure on a Hexa parallel robot show that vision-based kinematic calibration yields enhanced and efficient positioning accuracy.

Originality/value

The enhanced results show the advantages of this method in comparison with the previous calibration methods.

Details

Industrial Robot: An International Journal, vol. 41 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 27 February 2007

Arne Burisch, Jan Wrege, Annika Raatz, Jürgen Hesselbach and Reinhard Degen

Until now, the size range of most machines for precision assembly was much larger than the size of the pieces to be handled or the necessary workspace. Flexibly scalable…

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Abstract

Purpose

Until now, the size range of most machines for precision assembly was much larger than the size of the pieces to be handled or the necessary workspace. Flexibly scalable miniaturised production machines can help to develop much more flexible micro production systems. The paper aims to describe the development of a micro‐parallel‐SCARA robot adapted in size to MEMS products.

Design/methodology/approach

The robot consists of a miniaturised parallel structure, which provides a high level of accuracy in a workspace of 60 × 45 × 20 mm3. It has a base area of 130 × 170 mm2 and offers four degrees of freedom.

Findings

Based on simulations, the degree of miniaturisation in terms of a smaller structure and a high level of accuracy is determined. The results show that a miniaturised hybrid robot with a plane parallel structure driven by miniaturised zero‐backlash gears and electric motors can reach a theoretical repeatability better than 1 μm.

Research limitations/implications

The first prototype provides good prospects that the concept will be used in a visionary desktop‐factory. As regards the accuracy parameters of the robot, there will be further efforts to optimise the robot's structure and drive mechanism.

Practical implications

The repeatability of this first prototype is better than 14 μm. A better stiffness of optimised micro‐gears and joints of the structure will guarantee a much better repeatability.

Originality/value

The paper illustrates that the Parvus is one of the smallest industrial robots for micro assembly equipped with a full range of functionalities like conventional industrial robots.

Details

Assembly Automation, vol. 27 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

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