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1 – 10 of 128Imranul Hoque, Malek Miguel Maalouf, Moutushi Tanha, Md Shamimul Islam, Mohammad Zahedul Alam and Moniruzzaman Sarker
This study aims to explore the challenges in implementing and sustaining lean in garment supplier factories and the buyer–supplier role in mitigating lean barriers in a typical…
Abstract
Purpose
This study aims to explore the challenges in implementing and sustaining lean in garment supplier factories and the buyer–supplier role in mitigating lean barriers in a typical situation and pandemic.
Design/methodology/approach
Following a qualitative research approach and multiple embedded case study method, data were collected through in-depth interviews with senior managers of one lead buyer and their four key garment supplier factories in Bangladesh. Within and cross-case analysis, techniques were applied to understand the context-oriented lean challenges and buyer–supplier role in mitigating the challenges.
Findings
The study findings demonstrate that garment suppliers are less prepared and unsystematic in lean implementation having limited capabilities and less preparation. Moreover, they have limited support from buyers, less commitment from top management and employee resistance to implementing lean. Lean challenges become more intense because of the COVID-19 pandemic. However, buyer–supplier responsible, cooperative and collaborative behaviour can mitigate lean challenges.
Research limitations/implications
Whereas many stakeholders may be responsible for lean challenges, this study explores dyadic role between buyer and supplier only based on a single lead buyer and their four suppliers. Hence future studies could consider more buyers and suppliers for a holistic understanding.
Practical implications
This study could help buyers and suppliers understand the underlying causes of lean implementation challenges in garment supplier factories and their role in sustaining lean reducing the challenges, particularly in a pandemic.
Originality/value
To the best of the authors’ knowledge, for the first time, this study depicts how buyer and supplier can play their due roles to mitigate lean challenges in garment supplier factories in a pandemic situation.
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Alphonce Nchalala, Tausi Alexander and Ismail W.R. Taifa
The garment factories focus on improving their production systems by involving innovative and advanced production methods and/or techniques to cope with fast-changing trends…
Abstract
Purpose
The garment factories focus on improving their production systems by involving innovative and advanced production methods and/or techniques to cope with fast-changing trends. Accordingly, this study aims to establish the standard allowed minutes (SAMs) and sewing efficiencies for Tanzania’s sewing industry, thus improving the production processes.
Design/methodology/approach
The research deployed a quantitative method. A stopwatch measured each operation for shirts and trousers to compute SAMs and efficiency. The shirt manufacturing processes involved 40 operations. Ten measurements were taken from different SL and LL industries operators for each operation. The trouser comprised 42 operations with 10 measurements taken from a different operator at the same garment factories for each operation.
Findings
SAMs for shirts at SL and LL factories were 29 and 31 min, respectively, while trousers were 30 and 34 min. The sewing efficiencies for shirts at both SL and LL factories were 83.98% and 81.93%, respectively. Similarly, the sewing efficiencies for trousers at both SL and LL factories were 81.25% and 80.95%, respectively.
Research limitations/implications
Since SAMs results are not established through literature rather a quantitative approach, the findings thus place crucial information for similar factories to benchmark from. Such information are crucial as factories could increase productivity and operational efficiency, reduce costs and non-value adding activities and estimate lead times. Notwithstanding the findings gathered, the study only established SAMs for two garments.
Originality/value
Although the garment industry has been developing over the years, this study was probably among the first studies in Tanzania that established SAMs. Theoretical underpinnings indicate that the factories use the experience to assemble garments, thus the need for this study.
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Azim Mohammad, Abu Hamja and Peter Hasle
Shorter lead time with low price and quality product demand is pivotal in the garment industry. Pressure on production lead time stresses the importance of reducing style…
Abstract
Purpose
Shorter lead time with low price and quality product demand is pivotal in the garment industry. Pressure on production lead time stresses the importance of reducing style changeover time in manufacturing factories, and this paper aims to contribute to solving the challenge by showing how the single minute exchange of die (SMED) methodology in practice can be adapted to garment factories in developing countries.
Design/methodology/approach
The paper investigates three cases of SMED implementation integrated with responsible, accountable, consulted, informed (RACI) matrices in garment factories in an action research approach. Both quantitative and qualitative methods are applied.
Findings
The study shows a reduction of 50% to 64% of changeover time with SMED implementation measured with two key indicators – throughout time and time to reach peak production. Moreover, the implementation depends on the application of the RACI matrix for the distribution of responsibility as well as integration with the basic production flow before and after the application of SMED.
Practical implications
The study can guide better SMED implementation in garment factories with limited investment by stressing the need to adapt to the specifics of the garment industry, secure the division of responsibility and integrate SMED in the production flow before and after the changeover.
Originality/value
Limited research on the application of SMED in the garment industry. This paper contributes to understanding the specific conditions for successful implementation in the garment industry in developing countries and addresses additional activities that help secure a sustainable implementation process.
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Mia Mahmudur Rahim, Sanjaya Chinthana Kuruppu and Md Tarikul Islam
This paper aims to examine the role of social auditing in legitimising the relationship between the buyer and supplier firms rather than strengthening corporate accountability in…
Abstract
Purpose
This paper aims to examine the role of social auditing in legitimising the relationship between the buyer and supplier firms rather than strengthening corporate accountability in the global supply chain.
Design/methodology/approach
Applying case study methodology and drawing on Suchman’s theory on societal legitimacy, it is argued that social audits are artefacts of legitimacy, and global firms dominate the buyer–supplier relationship across the supply chain. The analysis is based on data collected from different secondary sources, including Walmart’s corporate sustainability reports.
Findings
Using Walmart’s relationship with Tazreen Fashions Limited around the Tazreen factory fire incident as a case study, it explains that the practices which attempt to symbolically demonstrate accountability from social audits need to shift to a more continuous and sincere demonstration of accountability through the social audit process. For this to occur, the cognitive and pragmatic approaches that international buyers have previously used in auditing their supply firms’ social responsibility are no longer sufficient to achieve societal legitimacy. Instead, a moral turn needs to underpin the intentions and actions of these buyers to maintain legitimacy and demonstrate accountability across the supply industry in developing economies.
Originality/value
The findings of the study answer the questions raised in the extant literature about the expectation from social auditing and whether social auditing serves to ensure corporate accountability. The paper contributes to the policymaking discussion of how social auditing can be configured to include a legal provision to ensure that social auditing is not a parroting tool for corporations.
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Shahzad Uddin, Md Shoaib Ahmed and Khandakar Shahadat
This study aims to contribute to the debate on the efficacy of softer regulations to prevent violations of workers’ rights in the global clothing supply chain.
Abstract
Purpose
This study aims to contribute to the debate on the efficacy of softer regulations to prevent violations of workers’ rights in the global clothing supply chain.
Design/methodology/approach
This study draws on value trap and adverse incorporations as a theoretical lens to understand the reasons behind the continued violations of workers’ rights. The empirical findings are based on an analysis of 24 semi-structured interviews with workers and owners. Extensive documentary evidence to track the plight of workers in Bangladeshi clothing factories during the pandemic.
Findings
The study demonstrates how imbalances in supply chain relationships allow retailers to take advantage of the pandemic. The authors find that some retailers worsened the working conditions by cancelling orders, demanding discounts on old orders and forcing suppliers to agree to a lower price for new orders. Large brands and retailers’ responses to the COVID-19 pandemic remind us that softer regulations, such as third-party audits, are likely to be ineffective given the power imbalance at the heart of the supply chain.
Practical implications
The study presents a case for regulatory frameworks and intense stakeholder activism to encourage large retailers and brands to behave responsibly. This is especially important when a supply chain is value-trapped and workers are adversely incorporated and unprotected.
Originality/value
Drawing on studies on adverse incorporations, value-trapped supply chains and the plight of workers during the COVID-19 pandemic, the study offers a broader understanding of the continued violation of workers’ rights and the efficacy of softer regulations.
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Mohammad Abdul Latif, Jan Vang and Rebeca Sultana
Voice role identification and the psychosocial voice barriers represented by implicit voice theories (IVTs) affect lean team members' prosocial voice behavior and thereby lean…
Abstract
Purpose
Voice role identification and the psychosocial voice barriers represented by implicit voice theories (IVTs) affect lean team members' prosocial voice behavior and thereby lean team performance. This paper investigates how role definition and IVTs influence individual lean team-members' prosocial voice behavior during lean implementation.
Design/methodology/approach
This research was conducted in four case readymade garment (RMG) factories in Bangladesh following a mixed-method research approach dominated by a qualitative research methodology. Under the mixed-method design, this research followed multiple research strategies, including intervention-based action research and case studies.
Findings
The findings suggest that voice role perception affects the voice behavior of the individual lean team members. The findings also demonstrate that voice role definition significantly influences individually held implicit voice beliefs in lean teams.
Research limitations/implications
This research was conducted in four sewing lines in four RMG factories in Bangladesh. There is a need for a cross-sector and cross-country large-scale study that follows the quantitative research methods in different contexts.
Practical implications
This research contributes to the operations management literature, especially in lean manufacturing, by presenting the difficulties of mobilizing employee voice in lean problem-solving teams. This work provides new knowledge to managers to address challenges and opportunities to ensure decent work and to improve productivity.
Originality/value
This research raises a key issue of employee voice and its influence on lean performance which addresses two critical areas of employee voice behavior in lean teams: team-members' voice role perception and implicit voice beliefs that influence their voice behavior in the workplace, thereby influencing team performance.
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Sohana Wadud Ahmad and Winai Wongsurawat
This study aims to investigate whether the introduction of innovative financial products increases welfare for low-income households working in the manufacturing sector…
Abstract
Purpose
This study aims to investigate whether the introduction of innovative financial products increases welfare for low-income households working in the manufacturing sector. Specifically, the authors measure the impact of mobile financial services (MFSs) on economic opportunities and wellbeing of garment factory workers in Bangladesh.
Design/methodology/approach
The study is based on Amartya Sen’s Capabilities Approach. Close to 400 textile factory workers were interviewed about their experience using Bangladesh’s most popular MFS, and how their household welfare has changed over time. Results were tabulated and analyzed with simple statistical tools.
Findings
While there remains an abundance of friction in the system, financial innovation still assisted low-income households in savings, and expedited and secured their fund transfers. The introduction of the new technology, especially when it is made mandatory, seems to have disempowered married women by reducing their financial independence from their husbands.
Originality/value
This study should help policy makers and international bodies in their efforts to design and support the inclusive growth of mobile financial technology.
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Surajit Bag and Pavitra Dhamija
The International Labour Organization (ILO) has emphasized advancing decent employment in global supply chains. Supply chains (SC) are responsible for the growth of any economy…
Abstract
Purpose
The International Labour Organization (ILO) has emphasized advancing decent employment in global supply chains. Supply chains (SC) are responsible for the growth of any economy and are positively correlated with job creation. However, studies show that decent working conditions are becoming a major concern. Hence, this study is a modest attempt to examine the shortcomings that result in a lack of decent working conditions in global SCs' and further discuss what kind of guidelines, programs, policies, initiatives or principles are necessary to stimulate decent jobs and/or make it easier to enhance decent working conditions in SC.
Design/methodology/approach
The present paper first applied the systematic literature review and second used the TCM (Theory-Context-Methods), which is a framework-based review, further reporting the analysis of 59 journal research articles/papers listed in the Scopus database.
Findings
The most commonly used theories in the selected studies are institutional theory. As per these theories, governance, rules and regulations play a crucial role in stopping forced labour, child labour practices and social injustice among workers. The findings of this study comply with SDG eight, which states the significance of decent working conditions. Further, the topic modeling reveals four themes: (1) Nature of working conditions (2) Corporate legitimacy (3) Corporate governance mechanisms and (4) Corporate social responsibility, sustainability and ethics in firms. Lastly, we proposed a research framework that shows all the leading factors that influence working conditions in the supply chain.
Practical implications
Managers must focus on integrating decent working conditions in SC activities in their respective organizations and factories. Managers must realize and shoulder this responsibility with other top officials in the organization that improving the SC working conditions is the need of the hour. Consultation with Sustainable Development Goal (SDG) five (gender equality) (emphasize gender equality); and SDG eight (decent work and economic growth) (promote sustainable economic growth) is also recommended for managers. Lastly, managers need to develop suitable strategies keeping in mind the interplay between the leading factors (such as top management support, organizational culture, SA 8000 certification, occupational health and safety, stop forced labour and child labour practices, ethics training, enforce modern slavery act, global compliance regimes, buyer-supplier joint auditing, social responsible sourcing, stoppage of unauthorized sub-contracting, maintain SC transparency and CSR disclosure).
Originality/value
Using systematic literature review and TCM approach has provided some good takeaway points for managers. The study provides a valuable framework and fourteen research propositions which can be tested in the future.
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Yuqi Liu, Junqiang Su, Xinyu Li and Guoqing Jin
The garment industry will be one of the major beneficiaries of advances in smart manufacturing, as it is highly labor-intensive and heavily depends on labor force. Manipulating…
Abstract
Purpose
The garment industry will be one of the major beneficiaries of advances in smart manufacturing, as it is highly labor-intensive and heavily depends on labor force. Manipulating robots in human environments has made great strides in recent years. However, the main research has focused on rigid, solid objects and core capabilities such as grasping, placing remain a challenging problem when dealing with soft textiles. The experimental results indicate that adopting the proposed bionic soft finger will provide garment manufacturers with smart manufacturing capabilities. Then, the purpose of this paper is to utilize the flexibility of the soft finger to transfer fabric layer by layer without damage in garment automation.
Design/methodology/approach
In this paper, a new way to separate layer by layer pieces of fabric has been inspired by the rise of soft robotics and their applications in automation. Fabric gripping is accomplished by wiping deformation and pinching the fabric. A single fabric piece is separated from cutting pile by the soft finger in four steps: making an arch by pressing, wiping deformation, grasping and separating, and placing.
Findings
The case study demonstrated that the soft finger arrangement for automated grasping of fabric pieces of a garment can be successfully applied to delicate fabric. A combination of cloth shape and weight determines the number of soft fingers. In addition, the soft finger was tested on different types of fabrics to determine its performance and application capabilities. The technology may be used to produce clothing intelligently in the future, such as intelligent stacking, intelligent transportation and intelligent packaging, to increase clothing industry productivity.
Originality/value
An industrial bionic soft finger gripping system is proposed in this paper for application in the field of fabric automatic manipulation. A piece of fabric could be picked up and released layer by layer from a stack by the proposed gripper without creating any damage to it. Soft grippers have the right proportion of softness and rigidity like a human being. A soft finger has a potential affinity for soft materials such as fabrics without damaging either their surface or their properties.
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Shelley Haines, Omar H. Fares, Myuri Mohan and Seung Hwan (Mark) Lee
This study aims to examine YouTube comments relevant to sustainable fashion posted on fashion haul videos over the past decade (2011–2021). It is guided by two research questions…
Abstract
Purpose
This study aims to examine YouTube comments relevant to sustainable fashion posted on fashion haul videos over the past decade (2011–2021). It is guided by two research questions: (1) How have sustainable fashion-related comments posted on YouTube fashion haul videos changed over time? and (2) What themes are relevant to sustainable fashion in the comments posted on fashion haul videos?
Design/methodology/approach
A data set of comments from 110 fashion haul videos posted on YouTube was refined to only include comments with keywords related to sustainable fashion. Leximancer, a machine learning technique, was employed to identify concepts within the data and co-occurrences between concepts. Linguistic Inquiry and Word Count software was employed to assess the prevalence of concepts and identify sentiment over time.
Findings
Over the decade, the authors identified increased comments and conversations relevant to sustainable fashion. For instance, conversations surrounding sustainable fashion were linked to “waste” and “addicted” between 2011 and 2013, which evolved to include “environment” and “clothes” between 2014 and 2016, to “buy” and “workers” between 2017 and 2019 and “sustainable” between 2020 and 2021, demonstrating the changes in conversation topics over time.
Practical implications
With increasing engagement from YouTube viewers on sustainable fashion, retail-affiliated content that promotes sustainable fashion is proposed as one approach to engage viewers and promote sustainable practices in the fashion industry, whereby content creators can partner with retailers to feature products and educate viewers on the benefits of sustainable fashion.
Originality/value
The findings suggest that consumers are becoming more aware of and responsive to sustainable fashion. The originality of this research stems from identifying the source of this interest.
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