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Article
Publication date: 3 April 2007

Elena Carcadea, H. Ene, D.B. Ingham, R. Lazar, L. Ma, M. Pourkashanian and I. Stefanescu

This paper aims to present a three‐dimensional computational fluid dynamics (CFD) model that simulates the fluid flow, species transport and electric current flow in PEM fuel cells

4086

Abstract

Purpose

This paper aims to present a three‐dimensional computational fluid dynamics (CFD) model that simulates the fluid flow, species transport and electric current flow in PEM fuel cells.

Design/methodology/approach

The model makes use of a general‐purpose CFD software as a basic tool incorporating fuel cell specific submodels for multi‐component species transport, electrochemical kinetics, water management and electric phase potential analysis in order to simulate various processes that occur in a PEM fuel cell.

Findings

Three dimensional results for the flow field, species transport, including waster formations, and electric current distributions are presented for two test flow configurations in the PEM fuel cell. For the two cases presented, reasonable predictions have been obtained, and this provides an insight into the effect of the flow designs to the operation of the fuel cell.

Research limitations/implications

It is appreciated that the CFD modeling of fuel cells is, in general, still facing significant challenges due to the limited understanding of the complex physical and chemical processes existing within the fuel cell. The model is now under further development to improve its capabilities and undergoing further validations.

Practical implications

The model simulations can provide detailed information on some of the key fluid dynamics, physical and chemical/electro‐chemical processes that exist in fuel cells which are crucial for fuel cell design and optimization.

Originality/value

The model can be used to understand the operation of the fuel cell and provide and alternative to experimental investigations in order to improve the performance of the fuel cell.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 17 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 10 July 2009

Piergiorgio Alotto, Massimo Guarnieri and Federico Moro

The purpose of this paper is to optimize the performance of direct methanol fuel cells for portable applications by combining a non‐linear, fully coupled circuit model and a…

Abstract

Purpose

The purpose of this paper is to optimize the performance of direct methanol fuel cells for portable applications by combining a non‐linear, fully coupled circuit model and a stochastic optimization procedure.

Design/methodology/approach

A novel non‐linear equivalent circuit that accounts for electrochemical reactions and charge generation inside catalyst layers, electronic and protonic conduction, methanol crossover through the membrane, mass transport of reactants inside diffusion layers is presented. The discharge dynamic of the fuel cell, depending on the initial methanol concentration and on the load profile, is modelled by using the mass conservation equation. The equivalent circuit is interfaced to a stochastic optimization procedure in order to maximize the battery duration while minimizing fuel crossover.

Findings

In the proposed circuit scheme, unlike semi‐empirical models, lumped circuit parameters are derived directly from mass transport and electric equations in order to fully describe the dynamic performance of the fuel cell. Physical and geometrical parameters are optimized in order to improve the system runtime. It is shown that a combined use of fuel cells and lithium batteries can improve the runtime of portable electronic devices compared to traditional supply systems based on lithium batteries only.

Research limitations/implications

The one‐dimensional model of the micro fuel cell does not take into account possible transverse mass and electric charge flows in the fuel cell layers; most of the geometric and physics model parameters cannot be estimated from direct in situ or ex situ measurements.

Practical implications

Direct methanol fuel cells are nowadays a promising technology for replacing or complementing lithium batteries due to their high energy density. Most limiting features of direct methanol fuel cells are the fuel crossover and its slow oxidation kinetics. By using the proposed approach, fuel cell parameters can be optimized in order to enhance the discharge runtime and to reduce the methanol crossover.

Originality/value

The equivalent circuit model with optimized lumped non‐linear parameters can be used when designing power management units for portable electronic devices.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 28 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 15 June 2010

A. Mauro, F. Arpino, N. Massarotti and P. Nithiarasu

The purpose of this paper is to describe two‐ and three‐dimensional numerical modelling of solid oxide fuel cells (SOFCs) by employing an accurate and stable fully matrix…

Abstract

Purpose

The purpose of this paper is to describe two‐ and three‐dimensional numerical modelling of solid oxide fuel cells (SOFCs) by employing an accurate and stable fully matrix inversion free finite element algorithm.

Design/methodology/approach

A general and detailed mathematical model has been developed for the description of the coupled complex phenomena occurring in fuel cells. A fully matrix inversion free algorithm, based on the artificial compressibility (AC) version of the characteristic‐based split (CBS) scheme and single domain approach have been successfully employed for the accurate and efficient simulation of high temperature SOFCs.

Findings

For the first time, a stable fully explicit algorithm has been applied to detailed multi‐dimensional simulation transport phenomena, coupled to chemical and electrochemical reactions, in fluid, porous and solid parts of a SOFC. The accuracy of the present results has been verified via comparison with experimental and numerical data available in the literature.

Originality/value

For the first time, thanks to a stabilization analysis conducted, the AC‐CBS algorithm has been successfully used to numerically solve the generalized model, applied in this paper to describe transport phenomena through free fluid channels and porous electrodes of SOFCs, without the need of further conditions at the fluid‐electrode interface.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 20 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 10 July 2019

Zhenxiao Chen, Derek Ingham, Mohammed Ismail, Lin Ma, Kevin J. Hughes and Mohamed Pourkashanian

The purpose of this paper is to investigate the effects of hydrogen humidity on the performance of air-breathing proton exchange membrane (PEM) fuel cells.

Abstract

Purpose

The purpose of this paper is to investigate the effects of hydrogen humidity on the performance of air-breathing proton exchange membrane (PEM) fuel cells.

Design/methodology/approach

An efficient mathematical model for air-breathing PEM fuel cells has been built in MATLAB. The sensitivity of the fuel cell performance to the heat transfer coefficient is investigated first. The effect of hydrogen humidity is also studied. In addition, under different hydrogen humidities, the most appropriate thickness of the gas diffusion layer (GDL) is investigated.

Findings

The heat transfer coefficient dictates the performance limiting mode of the air-breathing PEM fuel cell, the modelled air-breathing fuel cell is limited by the dry-out of the membrane at high current densities. The performance of the fuel cell is mainly influenced by the hydrogen humidity. Besides, an optimal cathode GDL and relatively thinner anode GDL are favoured to achieve a good performance of the fuel cell.

Practical implications

The current study improves the understanding of the effect of the hydrogen humidity in air-breathing fuel cells and this new model can be used to investigate different component properties in real designs.

Originality/value

The hydrogen relative humidity and the GDL thickness can be controlled to improve the performance of air-breathing fuel cells.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 12 August 2022

Isaac Chukwuemezu Okereke, Mohammed S. Ismail, Derek Ingham, Kevin J. Hughes, Lin Ma and Mohamed Pourkashanian

This paper aims to numerically investigate the impact of gas diffusion layer (GDL) anisotropic transport properties on the overall and local performance of polymer electrolyte fuel

287

Abstract

Purpose

This paper aims to numerically investigate the impact of gas diffusion layer (GDL) anisotropic transport properties on the overall and local performance of polymer electrolyte fuel cells (PEFCs).

Design/methodology/approach

A three-dimensional numerical model of a polymer electrolyte fuel cell with a single straight channel has been developed to investigate the sensitivity of the fuel cell performance to the GDL anisotropic transport properties – gas permeability, diffusivity, thermal conductivity and electrical conductivity. Realistic experimentally estimated GDL transport properties were incorporated into the developed PEFC model, and a parametric study was performed to show the effect of these properties on fuel cell performance and the distribution of the key variables of current density and oxygen concentration within the cathode GDL.

Findings

The results showed that the anisotropy of the GDL must be captured to avoid overestimation/underestimation of the performance of the modelled fuel cell. The results also showed that the fuel cell performance and the distributions of current density and oxygen mass fraction within the cathode GDL are highly sensitive to the through-plane electrical conductivity of the GDL and, to a lesser extent, the through-plane diffusivity, and the thermal conductivity of the GDL. The fuel cell performance is almost insensitive to the gas permeability of the GDL.

Practical implications

This study improves the understanding of the importance of the GDL anisotropy in the modelling of fuel cells and provides useful insights on improving the efficiency of the fuel cells.

Originality/value

Realistic experimentally estimated GDL transport properties have been incorporated into the PEFC model for the first time, allowing for more accurate prediction of the PEFC performance.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 10 December 2019

Yeping Peng, Ghasem Bahrami, Hossein Khodadadi, Alireza Karimi, Ahmad Soleimani, Arash Karimipour and Sara Rostami

The purpose of this study is simulation of of polymer electrolyte membrane fuel cell. Proton-exchange membrane fuel cells are promising power sources for use in power plants and…

Abstract

Purpose

The purpose of this study is simulation of of polymer electrolyte membrane fuel cell. Proton-exchange membrane fuel cells are promising power sources for use in power plants and vehicles. These fuel cells provide a high level of energy efficiency at low temperature without any pollution. The convection inside the cell plays a key role in the electrochemical reactions and the performance of the cell. Accordingly, the transport processes in these cells have been investigated thoroughly in previous studies that also carried out functional modeling.

Design/methodology/approach

A multi-phase model was used to study the limitations of the reactions and their impact on the performance of the cell. The governing equations (conservation of mass, momentum and particle transport) were solved by computational fluid dynamics (CFD) (ANSYS fluent) using appropriate source terms. The two-phase flow in the fuel cell was simulated three-dimensionally under steady-state conditions. The flow of water inside the cell was also simulated at high-current density.

Findings

The simulation results suggested that the porosity of the gas diffusion layer (GDL) is one of the most important design parameters with a significant impact on the current density limitation and, consequently, on the cell performance.

Originality/value

This study was mainly focused on the two-phase analysis of the steady flow in the fuel cell and on investigating the impacts of a two-phase flow on the performance of the cell and also on the flow in the GDL, the membrane and the catalyst layer using the CFD.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 11 May 2023

Jinbei Tian, Mohammed S. Ismail, Derek Ingham, Kevin J. Hughes, Lin Ma and Mohamed Pourkashanian

This paper aims to investigate the impact of three different flow channel cross sections on the performance of the fuel cell.

Abstract

Purpose

This paper aims to investigate the impact of three different flow channel cross sections on the performance of the fuel cell.

Design/methodology/approach

A comprehensive three-dimensional polymer electrolyte membrane fuel cell model has been developed, and a set of conservation equations has been solved. The flow is assumed to be steady, fully developed, laminar and isothermal. The investigated cross sections are the commonly used square cross section, the increasingly used trapezoidal cross section and a novel hybrid configuration where the cross section is square at the inlet and trapezoidal at the outlet.

Findings

The results show that a slight gain is obtained when using the hybrid configuration and this is because of increased velocity, which improves the supply of the reactant gases to the catalyst layers (CLs) and removes heat and excess water more effectively compared to other configurations. Further, the reduction of the outlet height of the hybrid configuration leads to even better fuel cell performance and this is again because of increased velocity in the flow channel.

Research limitations/implications

The data generated in this study will be highly valuable to engineers interested in studying the effect of fluid cross -sectional shape on fuel cell performance.

Originality/value

This study proposes a novel flow field with a variable cross section. This design can supply a higher amount of reactant gases to the CLs, dissipates heat and remove excess water more effectively.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 19 September 2008

F. Arpino, A. Carotenuto, N. Massarotti and P. Nithiarasu

The purpose of this paper is to introduce a robust mathematical model and finite element‐based numerical approach to solve solid oxide fuel cell (SOFC) problems.

Abstract

Purpose

The purpose of this paper is to introduce a robust mathematical model and finite element‐based numerical approach to solve solid oxide fuel cell (SOFC) problems.

Design/methodology/approach

A robust mathematical model is constructed by studying pros and cons of different SOFC and other fuel cell models. The finite element‐based numerical approach presented is a unified approach to solve multi‐disciplinary aspects arising from SOFC problems. The characteristic‐based split approach employed here is an efficient way of solving various flow, heat and mass transfer regimes in SOFCs.

Findings

The results presented show that both the model and numerical algorithm proposed are robust. Furthermore, the approaches proposed are general and can be easily extended to other similar problems of practical interest.

Originality/value

The model proposed is the first of this kind and the unified approach for solving flow, heat and mass transfer within a fuel cell is also novel.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 18 no. 7/8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 8 May 2009

Piergiorgio Alotto, Massimo Guarnieri and Federico Moro

The purpose of this paper is to simulate micro direct methanol fuel cells (DMFCs) for portable electronic devices by means of a non‐linear equivalent circuit based on a fully…

Abstract

Purpose

The purpose of this paper is to simulate micro direct methanol fuel cells (DMFCs) for portable electronic devices by means of a non‐linear equivalent circuit based on a fully coupled, dynamic, electrochemical model.

Design/methodology/approach

The equivalent circuit accounts for electrochemical reactions and electric current generation inside the catalyst layers, electronic and protonic conduction, fuel crossover across the membrane, mass transport of reactants inside the diffusion layers. The V‐I characteristic of the device is obtained by combining mass transport and electric equations. The transient dynamics is accounted for by an equivalent capacitance, while the slow dynamics by the mass conservation equation. The equivalent circuit is embedded in the Matlab/Simulink® dynamic model of a hybrid system, consisting of a micro fuel cell and a Li‐ion rechargeable battery.

Findings

An original equivalent circuit of a passive DMFC suitable for static and dynamic simulations under variable loading conditions is proposed and validated.

Research limitations/implications

The one‐dimensional model of the micro cell does not take into account transverse mass transfer and current density variations in the cell layers, which can be due to non‐homogeneous materials or to the complex dynamics of the convective mass flow in the reservoir and in the room air.

Practical implications

The equivalent circuit can be used for simulating the dynamic performance in realistic operating conditions when the fuel cell is used to supply the electronic equipment through a power management unit.

Originality/value

The DMFC is described from an electrical point of view as a controlled non‐linear generator; such equivalent representation is particularly suited for designing power management units for electronic portable devices.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 28 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 January 2013

Omar Hegazy, Joeri Van Mierlo, Ricardo Barrero, Noshin Omar and Philippe Lataire

The purpose of this paper is to optimize the design and power management control fuel cell/supercapacitor and fuel cell/battery hybrid electric vehicles and to provide a…

Abstract

Purpose

The purpose of this paper is to optimize the design and power management control fuel cell/supercapacitor and fuel cell/battery hybrid electric vehicles and to provide a comparative study between the two configurations.

Design/methodology/approach

In hybrid electric vehicles (HEVs), the power flow control and the powertrain component sizing are strongly related and their design will significantly influence the vehicle performance, cost, efficiency and fuel economy. Hence, it is necessary to assess the power flow management strategy at the powertrain design stage in order to minimize component sizing, cost, and the vehicle fuel consumption for a given driving cycle. In this paper, the PSO algorithm is implemented to optimize the design and the power management control of fuel cell/supercapacitor (FC/SC) and fuel cell/battery (FC/B) HEVs for a given driving cycle. The powertrain and the proposed control strategy are designed and simulated by using MATLAB/Simulink. In addition, a comparative study of fuel cell/supercapacitor and fuel cell/battery HEVs is analyzed and investigated for adequately selecting of the appropriate HEV, which could be used in industrial applications.

Findings

The results have demonstrated that it is possible to significantly improve the hydrogen consumption in fuel cell hybrid electric vehicles (FCHEVs) by applying the PSO approach. Furthermore, by analyzing and comparing the results, the FC/SC HEV has slightly higher fuel economy than the FC/B HEV.

Originality/value

The addition of electrical energy storage such as supercapacitor or battery in fuel cell‐based vehicles has a great potential and a promising approach for future hybrid electric vehicles (HEV). This paper is mainly focused on the optimal design and power management control, which has significant influences on the vehicle performance. Therefore, this study presents a modified control strategy based on PSO algorithm (CSPSO) for optimizing the power sharing between sources and reducing the components sizing. Furthermore, an interleaved multiple‐input power converter (IMIPC) is proposed for fuel cell hybrid electric vehicle to reduce the input current/output voltage ripples and to reduce the size of the passive components with high efficiency compared to conventional boost converter. Meanwhile, the fuel economy is improved. Moreover, a comparative study of FC/SC and FC/B HEVs will be provided to investigate the benefits of hybridization with energy storage system (ESS).

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 32 no. 1
Type: Research Article
ISSN: 0332-1649

Keywords

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