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The purpose of this paper is to investigate the effects of hydrogen humidity on the performance of air-breathing proton exchange membrane (PEM) fuel cells.

An efficient mathematical model for air-breathing PEM fuel cells has been built in MATLAB. The sensitivity of the fuel cell performance to the heat transfer coefficient is investigated first. The effect of hydrogen humidity is also studied. In addition, under different hydrogen humidities, the most appropriate thickness of the gas diffusion layer (GDL) is investigated.

The heat transfer coefficient dictates the performance limiting mode of the air-breathing PEM fuel cell, the modelled air-breathing fuel cell is limited by the dry-out of the membrane at high current densities. The performance of the fuel cell is mainly influenced by the hydrogen humidity. Besides, an optimal cathode GDL and relatively thinner anode GDL are favoured to achieve a good performance of the fuel cell.

The current study improves the understanding of the effect of the hydrogen humidity in air-breathing fuel cells and this new model can be used to investigate different component properties in real designs.

The hydrogen relative humidity and the GDL thickness can be controlled to improve the performance of air-breathing fuel cells.

This paper seeks to present recent work demonstrating the feasibility of Microbots' mobility in rough terrain. Microbots are a new search and rescue concept based on the deployment of teams of small spherical mobile robots. In this concept, hundreds to thousands of cm‐scale, sub‐kilogram Microbots are released over a search site such as collapsed building rubble or caves. Microbots use hopping, bouncing, and rolling to infiltrate subterranean spaces in search of possible survivors.

The feasibility of the Microbot mobility concept is evaluated through laboratory prototypes and mobility simulations.

Experimental studies have demonstrated the feasibility of using dielectric elastomer actuators (DEAs) to generate autonomous hops. High‐efficiency hydrogen fuel cells were shown to be able to power DEAs. Simulation results show that Microbots of proper diameter and hop height can successfully traverse very rough terrains.

The implication of this research is that small hopping robots are appropriate for certain search and rescue missions. The limitation of the research to date is that issues of control, path planning, and communication have not yet been addressed.

Key technologies of the Microbot mobility, that use high‐energy‐density micro fuel cells combined with low cost and lightweight DEAs, are feasible. These technologies have the potential to make a significant impact on the search and rescue robots.

These results suggest that a team of Microbots‐based DEAs and micro fuel cells can be a useful and effective tool for search and rescue operations.

Fuel cells technologies are the most promising green energy technologies for diverse applications. One of the fastest growing areas is the portable electronic applications where the power range is the order of 1–100 W. For most of the portable electronic devices, rechargeable battery is the major energy source. Due to limitations like limited capacity, requirement of external power for recharge have led many researchers to look for alternative power sources to power portable electronic devices. The high energy density of fuel cells makes them very attractive alternative to batteries for portable power applications. There are a variety of fuel cell technologies being considered to replace batteries in portable electronic equipment. Direct Liquid Fuel Cells (DLFCs) have attracted much attention due to their potential applications as a power source for portable electronic devices. The advantages of DLFCs over hydrogen fed PEM fuel cells include a higher theoretical energy density and efficiency, a more convenient handling of the streams, and enhanced safety. Unlike batteries, fuel cells need not be recharged, merely refueled. This paper provides an overview on challenges of DLFCs (Direct Liquid Fuel Cells), like fuel crossover, cost, durability, water management, weight and size along with approaches being investigated to solve these challenges. Portable Fuel Cell Commercialization Targets for future and producers of portable fuel cells across the globe are also discussed in this paper.

This paper aims to numerically investigate the impact of gas diffusion layer (GDL) anisotropic transport properties on the overall and local performance of polymer electrolyte fuel cells (PEFCs).

A three-dimensional numerical model of a polymer electrolyte fuel cell with a single straight channel has been developed to investigate the sensitivity of the fuel cell performance to the GDL anisotropic transport properties – gas permeability, diffusivity, thermal conductivity and electrical conductivity. Realistic experimentally estimated GDL transport properties were incorporated into the developed PEFC model, and a parametric study was performed to show the effect of these properties on fuel cell performance and the distribution of the key variables of current density and oxygen concentration within the cathode GDL.

The results showed that the anisotropy of the GDL must be captured to avoid overestimation/underestimation of the performance of the modelled fuel cell. The results also showed that the fuel cell performance and the distributions of current density and oxygen mass fraction within the cathode GDL are highly sensitive to the through-plane electrical conductivity of the GDL and, to a lesser extent, the through-plane diffusivity, and the thermal conductivity of the GDL. The fuel cell performance is almost insensitive to the gas permeability of the GDL.

This study improves the understanding of the importance of the GDL anisotropy in the modelling of fuel cells and provides useful insights on improving the efficiency of the fuel cells.

Realistic experimentally estimated GDL transport properties have been incorporated into the PEFC model for the first time, allowing for more accurate prediction of the PEFC performance.

The purpose of this paper is to investigate the performance of Passive Direct Methanol Fuel Cell (PDMFC) experimentally using various Membrane Electrode Assembly (MEA) shapes such as square, rectangle, rhombus, and circle with equal areas and equal perimeters. The variation in MEA shape/size is achieved by altering gasket openings in the dynamic regions.

In the equal areas of MEA shapes, gasket opening areas of 1963.5 (+/−0.2) mm2 are used. Whereas in the equal perimeters of shapes, gasket opening perimeters of 157.1 (+/−0.2) mm are used. In this experimentation, Nickel-201 current collectors with 45.3% of circular openings are used on both the anode and cathode sides. The experiment is carried out at a 5 molar methanol concentration to find out the highest power density of the cell.

In the equal areas, among the shapes that are chosen for investigation, the square shape opening consisting of a perimeter of 177.2 mm has developed a maximum power density of 6.344 mWcm⁻² and a maximum current density of 65.2 mAcm⁻². Similarly, in equal perimeters, the rhombus shape opening with an area of 1400 mm2 has developed a maximum power density of 7.714 mWcm⁻² and a maximum current density of 85.3 mAcm⁻².

The novelty of this research work is instead of fabricating various shapes and sizes of highly expensive MEAs, the desired shapes and sizes of the MEA are achieved by altering gasket openings over dynamic regions to find out the highest power density of the cell.

The purpose of this paper is to investigate the heat and mass transport characteristics in microchannel reactors with non-uniform catalyst distributions.

A two-dimensional model is developed to study the heat and mass transport characteristics in microchannel reactors. The heat and mass transport processes in the microchannel reactors with non-uniform catalyst distribution in the catalytic combustion channel are also studied.

The simulated results are compared in terms of the distributions of species mole fraction, temperature and reaction rate for the conventional and new designed reactors. It is found that the chemical reaction, heat and mass transport processes are significantly affected and the maximum temperature in the reactor is also greatly reduced when a non-uniform catalyst distribution is applied in the combustion catalyst layer.

This study can improve the understanding of the transportation characteristics in microchannel reactors with non-uniform catalyst distributions and provide guidance for the design of microchannel reactors.

The design of microchannel reactors with non-uniform catalyst distributions can be used in methane steam reforming to reduce the maximum temperature inside the reactor.