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This study aims to enhance heat transfer efficiency while minimizing friction factor and entropy generation in the flow of Nickel zinc ferrite (NiZnFe₂O₄) nanoparticles suspended in multigrade 20W-40 motor oil (as specified by the Society of Automotive Engineers). The investigation focuses on the effects of the melting process, nonspherical particle shapes, thermal dispersion and viscous dissipation on the nanofluid flow.

The fundamental governing equations are transformed into a set of similarity equations using Lie group transformations. The resulting set of equations is numerically solved using the spectral local linearization method. Additionally, sensitivity analysis using response surface methodology (RSM) is conducted to evaluate the influence of key parameters on response function.

Higher dispersion reduces entropy production. Needle-shaped particles significantly enhance heat transfer by 27.65% with melting and reduce entropy generation by 45.32%. Increasing the Darcy number results in a reduction of friction by 16.06%, lower entropy by 31.72% and an increase in heat transfer by 17.26%. The Nusselt number is highly sensitive to thermal dispersion across melting and varying volume fraction parameters.

This study addresses a significant research gap by exploring the combined effects of melting, particle shapes and thermal dispersion on nanofluid flow, which has not been thoroughly investigated before. The focus on practical applications such as fuel cells, material processing, biomedicine and various cooling systems underscores its relevance to sectors such as nuclear reactors, tumor treatments and manufacturing. The incorporation of RSM for friction factor analysis introduces a unique dimension to the research, offering novel insights into optimizing nanofluid performance under diverse conditions.

The purpose of this paper is to investigate the effect of mullite on the mechanical properties and friction of carbon fiber (CF)-reinforced friction material.

CF-reinforced friction materials with varying content of mullite were fabricated by hot press molding, and then the tribological properties were tested on the MRH-3-type tribometer under ambient conditions with the ring-on-block configuration.

The experimental results indicated that the addition of mullite increased the density and compressive strength of friction material. However, the flexural strength of friction material decreased by 16% with the addition of 15 Wt.% mullite. The friction coefficient was proportional to the mullite content. Friction material with 12.5 Wt.% mullite showed the highest friction stability under different loads, whereas friction material with 10 Wt.% mullite exhibited the highest friction stability under different sliding speeds.

By boosting the resistance to deformation under load and increasing the specific heat capacity, mullite contributed significantly to the friction stability of the friction material.

This study aims to understand the influence of raceway surface topography on the temperature rise characteristics of silicon nitride (Si₃N₄) full ceramic ball bearing and improve its service life.

The arithmetic average height S_a, skewness S_sk and kurtosis S_ku in the three-dimensional surface roughness parameters are used to quantitatively characterize the surface topography of the raceway after superfinishing. The bearing life testing machine is used to test the Si₃N₄ full ceramic ball bearing using polytetrafluoroethylene (PTFE) cage under dry friction conditions, and the self-lubricating full ceramic ball bearing heat generation model is established.

With the decrease of S_a and S_sk on the raceway surface and the increase of S_ku, the average height of the raceway surface decreases, and the peaks and valleys tend to be symmetrically distributed on the average surface, and the surface texture becomes tighter. This kind of raceway surface topography is beneficial to form a thin and uniform filamentous PTFE transfer film with a wide coverage area on the raceway surface based on consuming less cage materials and improving the temperature rise characteristics of hot isostatic pressing silicon nitride full ceramic ball bearings.

The research results provide a theoretical basis for the reasonable selection of Si₃N₄ ring raceway processing technology and have important significance for improving the working characteristics and service life of Si₃N₄ full ceramic ball bearings under dry friction conditions.

The purpose of this study is to investigate the sealing performance of different deep groove mechanical seals by considering the changing law of dynamic pressure effect and temperature gradient caused by high speed and high pressure.

A thermohydrodynamic lubrication model (THD) of the mechanical seal was constructed and solved using the commercial software FLUENT. The pressure and temperature distributions of the fluid under different groove types, as well as the sealing performance under different pressures, rotational speeds and sealing gaps, are obtained.

The annular groove (AG) can effectively reduce the temperature, and the T-type spiral groove (STG) can effectively inhibit the leakage. The increase of pressure and rotational speed leads to the enhancement of dynamic pressure effect and the increase of leakage, while the sealing gap increases and the leakage increases while taking away more heat. The choice of groove type is very important to the impact of sealing performance.

In consideration of the beneficial effect of deep grooves on cooling performance, the viscous temperature equation and the impact of the thermodynamic lubrication model are evaluated in conjunction with the sealing performance of four distinct groove types. This approach provides a theoretical basis for the optimal design of mechanical seals.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2024-0184/

This paper aims to investigate the thermal performance of equivalent square and circular thermal systems and compare the heat transport and irreversibility of magnetohydrodynamic (MHD) nanofluid flow within these systems.

The research uses a constraint-based approach to analyze the impact of geometric shapes on heat transfer and irreversibility. Two equivalent systems, a square cavity and a circular cavity, are examined, considering identical heating/cooling lengths and fluid flow volume. The analysis includes parameters such as magnetic field strength, nanoparticle concentration and accompanying irreversibility.

This study reveals that circular geometry outperforms square geometry in terms of heat flow, fluid flow and heat transfer. The equivalent circular thermal system is more efficient, with heat transfer enhancements of approximately 17.7%. The corresponding irreversibility production rate is also higher, which is up to 17.6%. The total irreversibility production increases with Ra and decreases with a rise in Ha. However, the effect of magnetic field orientation (γ) on total EG is minor.

Further research can explore additional geometric shapes, orientations and boundary conditions to expand the understanding of thermal performance in different configurations. Experimental validation can also complement the numerical analysis presented in this study.

This research introduces a constraint-based approach for evaluating heat transport and irreversibility in MHD nanofluid flow within square and circular thermal systems. The comparison of equivalent geometries and the consideration of constraint-based analysis contribute to the originality and value of this work. The findings provide insights for designing optimal thermal systems and advancing MHD nanofluid flow control mechanisms, offering potential for improved efficiency in various applications.

This paper aims to present a numerical investigation into heat transfer and entropy generation resulting from magnetohydrodynamic laminar flow through a microchannel under asymmetric boundary conditions. Furthermore, the authors consider the effects of viscous dissipation and Joule heating.

The finite difference method is used to obtain the numerical solution. Simulations are conducted across a broad range of Hartmann (Ha = 0 ∼ 40) and Brinkman (Br = 0.01 ∼ 1) numbers, along with various asymmetric isothermal boundaries characterized by a heating ratio denoted as ϕ.

The findings indicate a significant increase in the Nusselt number with increasing Hartmann number, regardless of whether Br equals zero or not. In addition, it is demonstrated that temperature differences between the microchannel walls can lead to substantial distortions in fluid temperature distribution and heat transfer. The results reveal that the maximum entropy generation occurs at the highest values of Ha and η (a dimensionless parameter emerging from the formulation) obtained for ϕ = −1. Moreover, it is observed that local entropy generation rates are highest near the channel wall at the entrance region.

The study provides valuable insights into the complex interactions between magnetic fields, viscous dissipation and Joule heating in microchannel flows, particularly under asymmetric heating conditions. This contributes to a better understanding of heat transfer and entropy generation in advanced microfluidic systems, which is essential for optimizing their design and performance.

This study aims to analyze the two-dimensional ferrofluid flow in porous media. The effects of changes in parameters such as permeability parameter, buoyancy parameter, Reynolds and Prandtl numbers, radiation parameter, velocity slip parameter, energy dissipation parameter and viscosity parameter on the velocity and temperature profile are displayed numerically and graphically.

By using simplification, nonlinear differential equations are converted into ordinary nonlinear equations. Modeling is done in the Cartesian coordinate system. The finite element method (FEM) and the Akbari-Ganji method (AGM) are used to solve the present problem. The finite element model determines each parameter’s effect on the fluid’s velocity and temperature.

The results show that if the viscosity parameter increases, the temperature of the fluid increases, but the velocity of the fluid decreases. As can be seen in the figures, by increasing the permeability parameter, a reduction in velocity and an enhancement in fluid temperature are observed. When the Reynolds number increases, an increase in fluid velocity and temperature is observed. If the speed slip parameter increases, the speed decreases, and as the energy dissipation parameter increases, the temperature also increases.

When considering factors like thermal conductivity and variable viscosity in this context, they can significantly impact velocity slippage conditions. The primary objective of the present study is to assess the influence of thermal conductivity parameters and variable viscosity within a porous medium on ferrofluid behavior. This particular flow configuration is chosen due to the essential role of ferrofluids and their extensive use in engineering, industry and medicine.

The purpose of this paper is to compile a comprehensive status report on pipes/piping networks across different industrial sectors, along with specifications of materials and sizes, and showcase welding avenues. It further extends to highlight the promising friction stir welding as a single solid-state pipe welding procedure. This paper will enable all piping, welding and friction stir welding stakeholders to identify scope for their engagement in a single window.

The paper is a review paper, and it is mainly structured around sections on materials, sizes and standards for pipes in different sectors and the current welding practice for joining pipe and pipe connections; on the process and principle of friction stir welding (FSW) for pipes; identification of main welding process parameters for the FSW of pipes; effects of process parameters; and a well-carved-out concluding summary.

A well-carved-out concluding summary of extracts from thoroughly studied research is presented in a structured way in which the avenues for the engagement of FSW are identified.

The implications of the research are far-reaching. The FSW is currently expanding very fast in the welding of flat surfaces and has evolved into a vast number of variants because of its advantages and versatility. The application of FSW is coming up late but catching up fast, and as a late starter, the outcomes of such a review paper may support stake holders to expand the application of this process from pipe welding to pipe manufacturing, cladding and other high-end applications. Because the process is inherently inclined towards automation, its throughput rate is high and it does not need any consumables, the ultimate benefit can be passed on to the industry in terms of financial gains.

To the best of the authors’ knowledge, this is the only review exclusively for the friction stir welding of pipes with a well-organized piping specification detailed about industrial sectors. The current pipe welding practice in each sector has been presented, and the avenues for engaging FSW have been highlighted. The FSW pipe process parameters are characteristically distinguished from the conventional FSW, and the effects of the process parameters have been presented. The summary is concise yet comprehensive and organized in a structured manner.

The study aims to explore how Soret and Dufour diffusions, thermal radiation, joule heating and magnetohydrodynamics (MHD) affect the flow of hybrid nanofluid (Al₂O₃-SiO₂/water) over a porous medium using a mobile slender needle.

To streamline the analysis, the authors apply appropriate transformations to change the governing model of partial differential equations into a group of ordinary differential equations. Following this, the authors analyze the transformed equations using the homotopy analysis method within Mathematica software, leading to the derivation of analytical solutions. This study investigates how changing values for porous medium, MHD, Soret and Dufour numbers and thermal radiation influence concentration, temperature and velocity profiles. In addition, the research assesses the effects on local Sherwood number, skin friction and Nusselt number.

In this investigation, the authors explore the movement of a needle away from its origin ( ε > 0). As the magnetic and porous medium parameters increase, there is a correspondence decrease in the velocity profile. Simultaneously, an increase in the Dufour number and thermal radiation parameter yields to a higher temperature profile, whereas arise in the Soret number results in an enhanced concentration profile. Furthermore, growth in the magnetic field parameter is correlated with a reduction in skin friction, Nusselt and Sherwood numbers. In addition, an examination of the data reveals that an escalation in the thermal radiation parameter is associated with an elevation in the Nusselt number. Moreover, an elevation in the Dufour number results in an augmentation in the Nusselt number.

These results have practical applications across diverse fields, including heat transfer enhancement, energy conversion systems, advanced manufacturing and material processing.

This study is distinctive in its investigation of the flow of hybrid nanofluid (Al₂O₃-SiO₂/water) over a slender, moving needle. The analysis includes joule heating, MHD, porous medium, thermal radiation and considering the effects of Soret and Dufour.

The purpose of this experimental research was to examine a novel axial heat exchanger featuring swirling air movement over heated tubes. This apparatus is designed with perforated circular baffle plates complemented by rectangular air deflectors operating at different inclination angles. The tubes were arranged in a consistent layout parallel to the longitudinal airflow. The deflector’s heightened air-side turbulence initiates the frenzied motion, escalating the surface heat transfer rate.

The tubes maintained a constant heat flux condition over the surface. In each baffle plate, eight deflectors with identical inclination angles were devised in a reverse position, forming a rotation of air inside a circular duct that held tubes (carrying hot water) which elevated air-side turbulence, thereby enhancing the rate of heat transference on the surface. The baffle plates were equally situated from each other at changing pitch ratios. The Reynolds quantity was preserved in the scope of 16,000–30,000. The performance of the heat exchanger considering pitch ratios and inclination angles was examined.

The research indicates that when examined under similar conditions, an exchanger with a deflector baffle plate shows a strong dependence on the pitch ratio and inclination angle with a mean rise of 0.19 times in thermal enhancement factor at an inclination angle of 30° and a pitch ratio of 1.2 contrasted with an exchanger with segmental baffle plates.

The result shows the dependence of pitch ratio, Reynolds number and inclination on the heat transfer and friction factor rate.