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The limiting irregularity of yarn is the minimum count variation expected from ideal yarn with a random fibre ends distribution. It can be calculated with the Martindale limiting irregularity model which takes into account the changes in the number of fibres in yarn crosssection and the variations in fibre cross-sectional areas. However, the variations in fibre cross-sectional areas are calculated from between-fibre diameter variations only, without considering the within-fibre diameter variations. Wool fibres exhibit diameter variations both between fibres and within fibres. Ignoring the within-fibre diameter variations may lead to an underestimation of yarn limiting irregularity. This paper reports an improved model for calculating the limiting irregularity of wool yarn, incorporating both between-fibre and within-fibre diameter variations of the constituent wool fibres. Experimental verification shows that this model can predict yarn limiting irregularity more accurately than the existing one. Based on this improved yarn limiting irregularity model, an improved effective fineness model which also incorporates both within-fibre and between-fibre diameter variations has been established.
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Jesús Miguel Chacón, Miguel Ángel Caminero, Pedro José Núñez, Eustaquio García-Plaza and Jean Paul Bécar
Fused filament fabrication (FFF) is one of the most popular additive manufacturing (AM) technologies due to its ability to build thermoplastic parts with complex geometries at low…
Abstract
Purpose
Fused filament fabrication (FFF) is one of the most popular additive manufacturing (AM) technologies due to its ability to build thermoplastic parts with complex geometries at low cost. The FFF technique has been mainly used for rapid prototyping owing to the poor mechanical and geometrical properties of pure thermoplastic parts. However, both the development of new fibre-reinforced filaments with improved mechanical properties, and more accurate composite 3D printers have broadened the scope of FFF applications to functional components. FFF is a complex process with a large number of parameters influencing product quality and mechanical properties, and the effects of the combined parameters are usually difficult to evaluate. An array of parameter combinations has been analysed for improving the mechanical performance of thermoplastic parts such as layer thickness, build orientation, raster angle, raster width, air gap, infill density and pattern, fibre volume fraction, fibre layer location, fibre orientation and feed rate. This study aims to assess the effects of nozzle diameter on the mechanical performance and the geometric properties of 3D printed short carbon fibre-reinforced composites processed by the FFF technique.
Design methodology approach
Tensile and three-point bending tests were performed to characterise the mechanical response of the 3D printed composite samples. The dimensional accuracy, the flatness error and surface roughness of the printed specimens were also evaluated. Moreover, manufacturing costs, which are related to printing time, were evaluated. Finally, scanning electron microscopy images of the printed samples were analysed to estimate the porosity as a function of the nozzle diameter and to justify the effect of nozzle diameter on dimensional accuracy and surface roughness.
Findings
The effect of nozzle diameter on the mechanical and geometric quality of 3D printed composite samples was significant. In addition, large nozzle diameters tended to increase mechanical performance and enhance surface roughness, with a reduction in manufacturing costs. In contrast, 3D printed composite samples with small nozzle diameter exhibited higher geometric accuracy. However, the effect of nozzle diameter on the flatness error and surface roughness was of slight significance. Finally, some print guidelines are included.
Originality value
The effect of nozzle diameter, which is directly related to product quality and manufacturing costs, has not been extensively studied. The presented study provides more information regarding the dependence of the mechanical, microstructural and geometric properties of short carbon fibre-reinforced nylon composite components on nozzle diameter.
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Ravi Kumar Jain, Sujit Kumar Sinha and Apurba Das
Spunlacing is a promising nonwoven technology for the production of fabric with good handle and better structural integrity. Structural parameters such as pore size, thickness and…
Abstract
Purpose
Spunlacing is a promising nonwoven technology for the production of fabric with good handle and better structural integrity. Structural parameters such as pore size, thickness and number of binding point/entanglement between fibres are decisive for good mechanical and comfort properties of nonwoven fabrics. This study aims to focus on the effect of different process parameters on the structural change in spunlace fabrics.
Design/methodology/approach
Spunlacing is purely a mechanical bonding technology where high-speed jets of water strike a web to entangle the fibres. Different spunlace nonwoven structures were produced by varying processing parameters such as waterjet pressure, delivery speed, web mass and web composition as per four-factor, three-level Box–Behnken design. The effect of these parameters on the structural arrangement was studied using scanning electron microscopy. An attempt has also been made to study the changes in pore geometry and thickness of the fabrics by using response surface methodology with backward elimination.
Findings
Significant structural changes were observed with variation in water pressure, web mass and web composition. The test results showed that fabric produced at higher waterjet pressure has lower mean pore diameter and lower thickness. The variation in mean pore diameter and mean thickness due to waterjet pressure is around 26 and 34 per cent, respectively, at 95 per cent significance level. The web composition and web mass also significantly influence the mean pore diameter and thickness at 95 per cent significance level. There is a strong positive correlation (r = 0.523) between mean air permeability and mean pore diameter of fabric, and this correlation is significantly linear. A strong negative correlation (r = −0.627) is found between weight and air permeability of fabric.
Research limitations/implications
The delivery speed failed to show any significant effect; this is in contrary to the general expectation.
Originality/value
The effect of concurrent variation in waterjet pressure, web mass, delivery speed and web composition on the structure of spunlace nonwoven is studied, which was not reported in the literature. The effect of web composition on pore diameter of spunlace nonwoven is interesting finding. This study is expected to help in designing the spunlace nonwoven as per end uses and specifically for apparel application.
Mashford Zenda, Paul Malan and Antonie Geyer
South Africa’s wool industry plays an important role in the agricultural sector. The wool industry provides a valuable source of income for farmers who practice sustainable…
Abstract
Purpose
South Africa’s wool industry plays an important role in the agricultural sector. The wool industry provides a valuable source of income for farmers who practice sustainable farming practices. However, wool farmers face numerous challenges, such as wool contamination, dirty wool and producing good-quality wool. Good-quality wool is determined by fibre diameter, clean yield, vegetable matter and staple length. This study aims to address these challenges.
Design/methodology/approach
A multiple regression analysis of price (R/kg) of White wool and Merino wool was applied to four variables fibre diameter: vegetable matter, clean yield and staple length. The analysis was based on the data for the 2009–2019 data from Cape Wools auctions.
Findings
Fibre diameter, clean yield and staple length, with exception of vegetable matter, made a statistically significant contribution to the determination of wool price after all other independent variables were controlled for (p < 0.05). A one-unit (micron) increase in fibre diameter resulted in a 0.404-unit decrease in wool price (R/kg). A one-unit (mm) increase in staple length resulted in a 0.022-unit increase in wool price (R/kg). There was no statistically significant association between vegetable matter and wool price. A one-unit increase in clean yield was associated with a 0.111-unit increase in wool price (R/kg).
Research limitations/implications
Since wool fleeces consist of the largest portion of wool shorn from sheep, it is important for wool farmers to focus on wool with low fibre diameter, high clean yield percentage, low percentage of vegetable matter content and good length of the wool.
Practical implications
Since wool fleeces consist of the largest portion of wool shorn from sheep, it is important for wool farmers to focus on wool with low fibre diameter, high clean yield percentage, low percentage of vegetable matter content and good length of the wool.
Social implications
In a developing country such as South Africa, this study is important for the following reason. It is understanding the wool characteristics that have the most significance influence on the determination of wool price for Merino wool and White wool might effectively help the wool farmers to adapt their production systems to improve the wool characteristics that determine wool price.
Originality/value
This study identified a need for a study to be conducted on all wool classes.
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The purpose of this paper is to study the influence of fibre properties on filtration behavior. Air pollution is a major threat to human beings due to industrialization and…
Abstract
Purpose
The purpose of this paper is to study the influence of fibre properties on filtration behavior. Air pollution is a major threat to human beings due to industrialization and urbanization. Among various particles in the atmospheric air, PM 2.5 causes various respiratory problems to human beings and also causes premature engine wear. The primary importance for the filters is higher filtration efficiency with lower pressure drop.
Design/methodology/approach
In this research, nonwoven filters were developed with different diameters of polyester fibres such as 0.8d, 1.2d and 6d fibres and different proportions of fibres were used. The Kuwabara cell model was used to derive certain parameters and its effects were analysed. The effect of basis length, solid volume fraction and porosity on filtration behavior was discussed in detail.
Findings
The filtration efficiency is higher for particle size from 1–3 µm, when different layers of polyester fibres are used with coarser fibres as the top layer and finer as the bottom layer. The filtration performance is better for layered nonwoven than unimodal nonwoven. The higher proportion of micro-denier fibres results in higher filtration efficiency with higher pressure drop.
Research limitations/implications
The proposed research is more suitable for the particle size of more than 1 µm because of the fibre diameters and its achievable porosity. The filtration efficiency can be increased further by increasing the mass per unit area, which also increases the pressure and is not recommended.
Originality/value
The effect of triple-layers with different diameters of fibres on filtration was analysed. Due to the variation in diameters of fibres in different layers, the filtration performance varies.
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C. Wang, W. Zhang, Z.H. Huang, E.Y. Yan and Y.H. Su
To study the effect of concentration, voltage, take‐over distance and diameter of pinhead, etc. on precursory poly(phenylene vinylene) (PPV) electrospinning, in order to improve…
Abstract
Purpose
To study the effect of concentration, voltage, take‐over distance and diameter of pinhead, etc. on precursory poly(phenylene vinylene) (PPV) electrospinning, in order to improve uniformity and achieve desired ultra‐fibre.
Design/methodology/approach
Various ultra‐fibres were prepared under different conditions aiming at revealing the major effective factors. Thus, various ultra‐fibres were made at different concentrations of precursory PPV, by changing voltage and take‐over distance, etc. Diameter and morphology of ultra‐fibres were characterised by scanning electron microscopy (SEM).
Findings
A method of preparation of PPV nanofibres with the PPV precursor, via electrospinning method, was introduced. The effects of concentration of PPV, voltage, take‐over distance, diameter of pinhead on the diameter and morphology of the fibres were studied. It was found that solution concentration was the major factor, as indicated by the result that it should be above 0.4 per cent by weight (wt%). Different voltage, concentration, distance, and diameter of pinhead, etc. also affect the distribution and dimension of PPV ultra‐fibres to an extent.
Research limitation/implications
The polymeric ultra‐fibre, PPV, used in the present context was electrospun from precursory PPV, which was not well ordered. Therefore, other parallel nanofibres of PPV can also be used to improve the end – product.
Practical implications
The method provided a simple and practical technology for forming nanofibres of any kind of materials.
Originality/value
Electrospinning of precursory PPV was creative in methodology and can be used in the preparation of solar cell, non‐linear optics, conducting and semi‐conducting materials.
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Presents a mathematical treatment of the large‐scale bending behaviour of multi‐ply yarn. Based on the assumptions that: each individual fibre in the yarn has the form of a…
Abstract
Presents a mathematical treatment of the large‐scale bending behaviour of multi‐ply yarn. Based on the assumptions that: each individual fibre in the yarn has the form of a doubly‐wound helix; each fibre is an inextensible slender rod; and interaction between fibres is ignored. The yarn‐bending rigidity is calculated as an average rigidity of an assembly of coaxial helices. There is good agreement between the predicted and measured values of yarn bending rigidity for a wool worsted knitting yarn. Also predicts the position, curvature and twist components as well as the strain energy of the deformed fibre.
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Inter-fibre cohesion is regarded as an important property of assemblies, such as slivers, made of wool or any other fibres, with respect to the processing in carding, drawing…
Abstract
Inter-fibre cohesion is regarded as an important property of assemblies, such as slivers, made of wool or any other fibres, with respect to the processing in carding, drawing (gilling) and spinning. In this paper, the results of the multiple regression analyses, and their validation, are presented to show that a strong relationship exists between the sliver cohesion (measured as sliver tenacity and sliver specific energy-to-break in a long-gauge tensile test) and a combination of the standard wool properties, such as bulk, mean fibre length (Barbe), mean fibre diameter and medullation content, used for the objective blend specification of New Zealand wools for marketing and processing.
Examines the fourteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects…
Abstract
Examines the fourteenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.
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Seeks to examine the bond strength of a large range of structural polypropylene fibres, as used in concrete, to determine the most effective fibre capable of transmitting load…
Abstract
Purpose
Seeks to examine the bond strength of a large range of structural polypropylene fibres, as used in concrete, to determine the most effective fibre capable of transmitting load (N/mm2) between fibre and cement within the concrete matrix.
Design/methodology/approach
Following fibre selection characterised by the highest bond strength, determined from a series of pull out tests, BS flexural tests were carried out using high bond strength fibres (40 mm × 0.9 mm diameter used at 6 kg/m3) to determine whether or not structural polypropylene fibres had any effect on the ultimate flexural strength of fibre‐reinforced concrete, when compared with the plain control sample. Fibre orientation, type of rupture failure mode and post‐crack performance were examined.
Findings
Even structural fibre dispersion was found to be best achieved with the use of monofilament polypropylene fibres (19 mm × 22 micron used at 0.9 × kg/m3) in addition to the 6 kg/m3 structural fibre dose. Structural polypropylene fibres were found not to provide additional flexural strength however, they did provide post‐crack control, limiting the crack width with subsequent enhanced durability that in turn will provide lower life cycle costs.
Practical implications
In addition to increased durability the use of fibre reinforcement negates the need to place steel reinforcement bars.
Originality/value
Investigates the ambiguity in literature between claims made by different investigators regarding the effects of polypropylene fibres on compressive and flexural strengths.
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