Search results

In industrial distributed control environments for automation technology, Ethernet network based solutions are gaining prominence in the traditional fieldbus application areas with the promise of standardised solutions that can support real‐time operation to a resolution of less than 1 μm. However, there are no formal standards for a real‐time Industrial Ethernet. This paper looks at some of the emerging de facto solutions and describes a novel project where clusters of real‐time transducer networks are developed and the control is tightly synchronised using the IEEE 1588 clock synchronisation standard, realising a “Time‐triggered Ethernet” solution.

Ethernet continues to evolve as a viable fieldbus technology for industrial automation. This paper seeks to discuss the development of the Common Industrial Protocol (CIP) for Ethernet and standards with particular reference to time synchronisation, real time motion control and safety.

The CIP is introduced, with an overview of four network adaptations: CompoNet, DeviceNet, ControlNet, and EtherNet/IP. Developments in the EtherNet/IP implementation are discussed, along with key features. These include CIP Safety to meet the requirements for safety‐related control, CIP Sync for time synchronisation across CIP networks and CIP motion for real‐time closed loop motion control.

Standard, unmodified Ethernet will support time synchronisation, real time motion control and safety‐related applications with the CIP adaptation EtherNet/IP. The CIP enables complete integration of control with information, multiple CIP networks and internet technologies. CIP provides seamless communication from the plant floor throughout the enterprise, with a scalable and coherent architecture, incorporating functionality, such as safety, time synchronisation and motion control, hitherto only available with specialised or incompatible networks.

The implementations of CIP Sync, CIP Motion and CIP Safety and the corresponding standards provide functionality and flexibility not available from disparate specialist networks. The ability to fully integrate internet technologies and safety, synchronisation, motion and safety together is a distinguishing feature. Industrial Ethernet technologies vary in the ability to integrate to the same level of functionality and offer similar flexibility.

The development of CIP technology and the use of open standards are described. The opportunity to use the combination of an established automation protocol and standard, unmodified Ethernet provides potential cost benefits, flexibility, and innovative solutions, whilst providing integration, performance and cost advantages.

The aim of this paper is to provide an update on the status of current fieldbuses and high‐speed Ethernet technologies for industrial automation.

The paper provides information on the various fieldbus technologies for industrial automation connectivity and examines high‐speed deterministic Ethernets for automated manufacturing and assembly plant.

The paper finds that the standards issue has still not been fully resolved, that Ethernets reduce manufacturing costs compared with conventional fieldbuses, that most effort has gone into making Ethernets work deterministically, rather than concentrating on IT and enterprise resource planning (ERP) integration, and that the internet will increasingly feed real‐time data to ERP levels.

The paper provides information on recent developments in Ethernet technologies.

The purpose of this paper is to describe how emerging open standards are replacing traditional industrial networks. Current industrial Ethernet networks are not interoperable; thus, limiting the potential capabilities for the Industrial Internet of Things (IIoT). There is no forthcoming new generation fieldbus standard to integrate into the IIoT and Industry 4.0 revolution. The open platform communications unified architecture (OPC UA) time-sensitive networking (TSN) is a potential vendor-independent successor technology for the factory network. The OPC UA is a data exchange standard for industrial communication, and TSN is an Institute of Electrical and Electronics Engineers standard for Ethernet that supports real-time behaviour. The merging of these open standard solutions can facilitate cross-vendor interoperability for Industry 4.0 and IIoT products.

A brief review of the history of the fieldbus standards is presented, which highlights the shortcomings for current industrial systems in meeting converged traffic solutions. An experimental system for the OPC UA TSN is described to demonstrate an approach to developing a three-layer factory network system with an emphasis on the field layer.

From the multitude of existing industrial network schemes, there is a convergence pathway in solutions based on TSN Ethernet and OPC UA. At the field level, basic timing measurements in this paper show that the OPC UA TSN can meet the basic critical timing requirements for a fieldbus network.

This paper uniquely focuses on the specific fieldbus standards elements of industrial networks evolution and traces the developments from the early history to the current developing integration in IIoT context.

This paper aims to propose a model for the provision of EtherNet/IP device‐specific function blocks by discrete industry device vendors and to outline how multi‐vendor network environments can benefit from the use of function block programming to encapsulate code for configuring communication, diagnostics and visualisation tools.

The approach makes use of function blocks to facilitate simpler use of the EtherNet/IP protocol. The EtherNet/IP messaging mechanisms are described, along with the methodology for configuring communication for both time‐critical and non‐time‐critical messaging, including device‐specific status and diagnostic data. The same approach is utilised for communication to visualisation systems.

Validation of the model was found to make data transfer between controller and device easier and faster, owing to a reduction in the number of operations a programmer was required to implement. Implementation time was found to be just 6.25 per cent of that needed to achieve the same functionality without the use of function blocks.

The use of function blocks to describe EtherNet/IP communication was tested with a commercial product in an application environment, and subsequently adopted by multiple vendors. A reduction in technical support was noted owing to the use of identical interfaces for multiple device instances. With complete device functionality described and readily available to the end‐user, greater device functionality is utilised and more often may otherwise not have been implemented for time, cost, or complexity reasons.

In the discrete industry, it is uncommon for device vendors to provide device‐specific function blocks describing network communication interfaces and functionality, since they reside in the controller, not the device. This research presents a novel method that provides a consistent, yet flexible approach for the configuration of EtherNet/IP communication for differing devices from multiple vendors within a controller.

Wireless technology continues to evolve for the industrial market; however, there are several issues and challenges that must be addressed to ensure successful implementation. This paper discusses the development of wireless technology and standards and those that are currently applicable to industrial applications. Key considerations for successful implementation of industrial wireless Ethernet are presented, along with potential applications.

An overview of wireless applications is given. Wireless technology development is discussed, along with pertinent characteristics. The use standard Ethernet with automation protocols and their use with wireless is examined. Topics to consider when implementing wireless Ethernet in industrial applications are illustrated.

There are numerous diverse potential application areas for wireless, these include sensing, information, control and safety‐based applications with advantages derived from mobility, cable replacement and tracking opportunities. Each has differing characteristics. Considerations such as information or control use, and the challenges of interference, coverage, compatibility, safety, security and cost need be addressed to ensure a successful implementation. Use of commercial‐off‐the‐shelf (COTS) wireless components with standard unmodified Ethernet and automation protocols is advantageous to maximise the developments taking place in the wider Wireless Local Area Network (WLAN) market.

It is important to understand where wireless is appropriate and where it is not. Currently, most applications are information related, however, limited control and safety‐related use is possible today with potential future growth. A fully wireless factory is not feasible yet, since there is still a requirement to provide significant power to many devices. Technology developments in wireless and associated technologies will broaden the scope of wireless utilisation in the future.

The development of wireless technology and standards, in particular, those applicable to industrial applications are reviewed. The factors influencing wireless implementation in industrial environments are presented to assist in successful implementation. The opportunity to use the combination of an automation protocol, unmodified Ethernet and COTS wireless provides potential cost benefits, flexibility, and innovative solutions, whilst providing performance and cost advantages found in the overall WLAN market.

Owing to the high cost of data acquisition (DAQ) card in the market, the purpose of this paper is to develop a high speed, low‐cost microprocessor and ethernet controller‐based DAQ in optical tomography system.

Microprocessor is the main core to control the sensor circuitry while ethernet controller has the responsibility of transmitting data to PC and thus insuring the reliability of data.

The data transfer rate will be up to megabytes per seconds. In this optical tomography system, projection geometry combining two orthogonal and two rectilinear in one layer is modeled.

This paper presents a new application in optical tomography.

This paper aims to analyze the key factors influencing the synchronization performance of distributed motion control system and to improve the synchronization performance for peripherals control of this system.

This paper deals with the software synchronization problems of distributed motion control system based on real-time Ethernet. First, combined with communication and control tasks, the key factors affecting synchronization performance of system are analyzed. Then, aiming at key factors and considering the synchronization of system bus, protocol conversion and task scheduling, a software synchronization method based on CANopen protocol and real-time Ethernet is proposed. Finally, the feasibility of this method is verified by establishing distributed motion control system and testing the synchronization performance of terminal control signals of slaves.

Based on this method, the results show that the synchronization accuracy for peripherals control of all slaves could be about 100 ns.

This research provides high-precision synchronization method, which could lay a foundation for the application of distributed motion control system in the field of assembly automation, such as multi-axis assembly robots control.

In distributed motion control system, many factors affect the synchronization performance. At present, there is no synchronization method that could comprehensively consider these factors. This paper not only analyzes the key factors influencing the synchronization performance of system but also proposes a synchronization method. Therefore, the method proposed in this paper has certain theoretical value and engineering significance.

Purpose – The purpose of this paper is to develop prototype of the web-based home fire early warning system using Wiznet W5500 Ethernet module. This system protocol helps users in sending information of fire through the internet with the internet of things (IoT) method using Wiznet Ethernet module as communication media to the user.

Design/Methodology/Approach – This paper presents the design of web-based home fire early warning system using Wiznet W5500 Ethernet module. The system prototype is built using flame sensors, MQ-02 smoke sensors, and LM35 temperature sensors as input components. While on the processor side using Arduino Uno microcontroller as sensor data processing. Processed data is sent to the Ethernet module as a web server resulting in a web-based early warning information system with an alarm notification on the browser along with home location status information and sensor data.

Findings – This research produces a prototype of the web-based home fire early warning system using Wiznet W5500 Ethernet module that has been able to provide notification to the security officer housing.

Research Limitations/Implications – In the implementation of measurement, the information system only accesses one house detector or one fire location.

Practical Implications – This research produces a prototype of the web-based home fire early warning system using Wiznet W5500 Ethernet module that has been able to distribute data of temperature, smoke, and fire.

Originality/Value – The development of fire monitoring systems using flame sensors, smoke sensors and integrated temperature sensors in internet-based communication systems of things via the Internet W5500 does not appear to have been published yet.

Considers the different methods used to connect computers into networks. Discusses speeds, costs and sharing issues. Briefly profiles kits using Ethernet cables, USB cables, telephone wires, electric wires and wireless kits including methods of operation, size and basic capabilities.