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1 – 10 of over 1000Haitao Yang, Zongwu Xie, Kui Sun, Xiaoyu Zhao, Minghe Jin and Cao Li
The purpose of this paper is to develop a set of ground experiment system to verify the basic functions of space effector and the capturing reliability of space end-effector for…
Abstract
Purpose
The purpose of this paper is to develop a set of ground experiment system to verify the basic functions of space effector and the capturing reliability of space end-effector for the free-floating target payload in the three-dimensional space. The development of ground experiment system for space end-effector is essential and significant, because it costs too much to launch a space robot or other spacecraft and carry out operation tasks in space. Owing to the negligible gravity in space, which is different from that in the ground environment, ground experiment system for space end-effector should have the capability of verifying the basic functions of space effector and the reliability of space end-effector in capturing the free-floating target payload in space.
Design/methodology/approach
The ground experiment system for space end-effector mainly adopts the hybrid simulation method, which includes the real hardware experiment and software simulation. To emulate the micro-gravity environment, the contact dynamics simulator is applied to emulating the motion state of the free-floating target payload, while the admittance control is used to realize the “soft” capturing of space end-effector to simulate the real situation in space.
Findings
With the gravity compensation, the influence of gravity is almost eliminated and the results meet the requirements of the experiment. In the ground experiment, the admittance control is effective and the actual motion state of space end-effector capturing the target in space can be simulated. The experiment results show that space end-effector can capture the free-floating target payload successfully and hopefully have the ability to capture a free-floating target in space.
Originality/value
The system can verify space end-effector capturing the free-floating target payload in three-dimensional space and imitate the motion of space end-effector capturing the free-floating target in space. The system can also be modified and improved for application in the verification of space robot capturing and docking the target, which is valuable for the ground verification of space applications.
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Jun Wu, Shaowei Fan, Minghe Jin, Kui Sun, Cheng Zhou and Hong Liu
– The purpose of this paper is to present the design and experiment of a universal space-saving end-effector for multi-task operations.
Abstract
Purpose
The purpose of this paper is to present the design and experiment of a universal space-saving end-effector for multi-task operations.
Design/methodology/approach
The universal end-effector is equipped with capture and actuation transmission capabilities with two corresponding subsystems, which are highly integrated systems of mechanics, electronics and sensors. A trefoil-shaped capture system is developed for closed envelop. The worm gear pair is adopted for self-locking and space-saving, and it is used in a unique manner for three grapple chains’ synchronous motion. The combination of optimal straight path linkage and pantograph mechanism is proposed in the transmission system. The electrical structure and the multi-sensory system provide the foundation for control strategy.
Findings
Simulations and experiments demonstrated characteristics of the universal end-effector. The compliance of the manipulator guaranteed the achievement of “soft capture” by the end-effector. Due to the self-locking property, the end-effector and the grapple interface could keep rigid connection when powered off.
Practical implications
The design process takes practical requirements into consideration. Through experiments, it is proved that the proposed end-effector can be used for the multi-task operations with corresponding tools.
Originality/value
Among end-effectors with operation function, the misalignment tolerance (MT) is originally regarded as a key factor. The adoptions of the worm gear pair and the linkage make it space-saving compared to conventional designs.
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Yanjie Liu, Meng Xu and Yumei Cao
Wafer transfer robots play a significant role in IC manufacturing industry and the end effector is an important component of the robots. The purpose of this paper is to improve…
Abstract
Purpose
Wafer transfer robots play a significant role in IC manufacturing industry and the end effector is an important component of the robots. The purpose of this paper is to improve transfer efficiency of a wafer transfer robot through study of its end effector, and at the same time to reduce wafer deformation.
Design/methodology/approach
Finite element method is adopted to analyze wafer deformation. For wafer transfer robot working in vacuum, for the first time, the authors apply the research of microfiber arrays inspired by gecko to the design of robot's end effector, and present equations between robot's transit acceleration and parameters of microfiber arrays. Based on these studies, a kind of micro‐array bump is designed and fixed to a structure optimized end effector. For wafer transfer robot working in atmospheric environment, the authors have analyzed the effects of different factors on wafer deformation. The pressure distributions in absorption area and calculation formula of maximal transfer acceleration are put forward. Finally, a new kind of end effector for atmospheric robot is designed according to these studies.
Findings
The experiments results show that transfer efficiency of wafer transfer robot has been significantly improved through application of the research in this paper. Also wafer deformation under absorption force has been controlled.
Practical implications
Through experiments it can be seen that the research in this paper can be used to improve robot transfer ability and decrease wafer deformation in the production environment. Also the studies of end effector lay a solid foundation for further improvement.
Originality/value
This is the first application of the research of gecko‐inspired microfiber arrays to vacuum wafer transfer robot. This paper also carefully analyzes effects of different factors on wafer deformation through finite element method.
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Yi Wu, Xiaohui Jia, Tiejun Li, Chao Xu and Jinyue Liu
This paper aims to use redundant manipulators to solve the challenge of collision avoidance in construction operations such as welding and painting.
Abstract
Purpose
This paper aims to use redundant manipulators to solve the challenge of collision avoidance in construction operations such as welding and painting.
Design/methodology/approach
In this paper, a null-space-based task-priority adjustment approach is developed to avoid collisions. The method establishes the relative position of the obstacle and the robot arm by defining the “link space,” and then the priority of the collision avoidance task and the end-effector task is adjusted according to the relative position by introducing the null space task conversion factors.
Findings
Numerical simulations demonstrate that the proposed method can realize collision-free maneuvers for redundant manipulators and guarantee the tracking precision of the end-effector task. The experimental results show that the method can avoid dynamic obstacles in redundant manipulator welding tasks.
Originality/value
A new formula for task priority adjustment for collision avoidance of redundant manipulators is proposed, and the original task tracking accuracy is guaranteed under the premise of safety.
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Jongwon Lee, Inwook Hwang, Keehoon Kim, Seungmoon Choi, Wan Kyun Chung and Young Soo Kim
The purpose of this paper is to present a surgical robot for spinal fusion and its control framework that provides higher operation accuracy, greater flexibility of robot position…
Abstract
Purpose
The purpose of this paper is to present a surgical robot for spinal fusion and its control framework that provides higher operation accuracy, greater flexibility of robot position control, and improved ergonomics.
Design/methodology/approach
A human‐guided robot for the spinal fusion surgery has been developed with a dexterous end‐effector that is capable of high‐speed drilling for cortical layer gimleting and tele‐operated insertion of screws into the vertebrae. The end‐effector is position‐controlled by a five degrees‐of‐freedom robot body that has a kinematically closed structure to withstand strong reaction force occurring in the surgery. The robot also allows the surgeon to control cooperatively the position and orientation of the end‐effector in order to provide maximum flexibility in exploiting his or her expertise. Also incorporated for improved safety is a “drill‐by‐wire” mechanism wherein a screw is tele‐drilled by the surgeon in a mechanically decoupled master/slave system. Finally, a torque‐rendering algorithm that adds synthetic open‐loop high‐frequency components on feedback torque increases the realism of tele‐drilling in the screw‐by‐wire mechanism.
Findings
Experimental results indicated that this assistive robot for spinal fusion performs drilling tasks within the static regulation errors less than 0.1 μm for position control and less than 0.05° for orientation control. The users of the tele‐drilling reported subjectively that they experienced torque feedback similar to that of direct screw insertion.
Research limitations/implications
Although the robotic surgery system itself has been developed, integration with surgery planning and tracking systems is ongoing. Thus, the screw insertion accuracy of a whole surgery system with the assistive robot is to be investigated in the near future.
Originality/value
The paper arguably pioneers the dexterous end‐effector appropriately designed for spinal fusion, the cooperative robot position‐control algorithm, the screw‐by‐wire mechanism for indirect screw insertion, and the torque‐rendering algorithm for more realistic torque feedback. In particular, the system has the potential of circumventing the screw‐loosening problem, a common defect in the conventional surgeon‐operated or robot‐assisted spinal fusion surgery.
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Feiyu Hou, Chaofeng Liu, Hongbo Jiang, Zhiren Tang, Pingtan Fang and Shenglan Wang
This paper explores the challenges of using cable-driven parallel robots on high-altitude, large-span facades, where redundancy in multicable systems and the elastic deformation…
Abstract
Purpose
This paper explores the challenges of using cable-driven parallel robots on high-altitude, large-span facades, where redundancy in multicable systems and the elastic deformation of the cables are significant issues. This study aims to improve the accuracy and stability of the work platform through enhanced control strategies. These strategies address the redundancy in multicable systems and reduce the risks associated with cable deformation and mechanical failures during large-span movements.
Design/methodology/approach
The paper proposes a dynamic model for a four-rope parallel robot designed explicitly for large-span applications. The study introduces a position–force control strategy incorporating kinematic inverse solutions and a rope dynamics model to account for rope elasticity and its effects. This approach increases the number of system equations to match the unknowns, effectively solving the redundancy problem inherent in multicable systems. In addition, the tension changes of ropes and the stability of the working platform are examined under different motion distances (X = 50 m and X = 100 m) and varying Young’s modulus values (K = 5000 MPa and K = 8000 MPa).
Findings
This study’s large-span rope force–position control strategy successfully resolves the typical nonlinear characteristics and external disturbances in multicable parallel systems. By continuously monitoring and adjusting cable tension and end positions, this strategy ensures precise control over each cable’s tension, optimizes the distribution of cable tensions and maintains the system’s stability and response speed. The analysis in this paper indicates that this control strategy significantly improves the motion accuracy of robots operating on large-span high-altitude facades.
Practical implications
Industry adoption: The design and control strategies developed for the four-cable-driven parallel robot can be adopted by companies specializing in facade maintenance, construction or inspection. This could lead to safer, more efficient and cost-effective operations, especially in challenging environments like high-rise buildings. Innovation in robotic solutions: The research can inspire innovation within the field of robotics, particularly in developing robots for specific applications such as large surface maintenance. It showcases how adaptive control and stability can be achieved in complex operational scenarios. Safety improvements: By demonstrating a more stable and precise control mechanism for navigating large facades, the study could contribute to significant safety improvements, reducing the risk of accidents associated with manual facade maintenance and inspection tasks.
Originality/value
This paper combines the force/position hybrid control method with actual robotic applications, offering a novel solution to the complex issue of controlling cable-driven parallel robots in challenging environments. Thus, it contributes to the field. The proposed method significantly enhances the precision and stability of such systems and provides robust technical support for high-precision tasks in complex mechanical settings.
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Shijie Dai, Shining Li, Wenbin Ji, Zhenlin Sun and Yufeng Zhao
This study aims to realize the constant force grinding of automobile wheel hub.
Abstract
Purpose
This study aims to realize the constant force grinding of automobile wheel hub.
Design/methodology/approach
A force control strategy of backstepping + proportion integration differentiation (PID) is proposed. The grinding end effector is installed on the flange of the robot. The robot controls the position and posture of the grinding end actuator and the grinding end actuator controls the grinding force output. First, the modeling and analysis of the grinding end effector are carried out, and then the backstepping + PID method is adopted to control the grinding end effector to track the expected grinding force. Finally, the feasibility of the proposed method is verified by simulation and experiment.
Findings
The simulation and experimental results show that the backstepping + PID strategy can track the expected force quickly, and improve the dynamic response performance of the system and the quality of grinding and polishing of automobile wheel hub.
Research limitations/implications
The mathematical model is based on the pneumatic system and ideal gas, and ignores the influence of friction in the working process of the cylinder, so the mathematical model proposed in this study has certain limitations. A new control strategy is proposed, which is not only used to control the grinding force of automobile wheels, but also promotes the development of industrial control.
Social implications
The automatic constant force grinding of automobile wheel hub is realized, and the manpower is liberated.
Originality/value
First, the modeling and analysis of the grinding end effector are carried out, and then the backstepping + PID method is adopted to control the grinding end effector to track the expected grinding force. The nonlinear model of the system is controlled by backstepping method, and in the process, the linear system composed of errors is obtained, and then the linear system is controlled by PID to realize the combination of backstepping and PID control.
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This paper aims to represent a capability model for industrial robot as they pertain to assembly tasks.
Abstract
Purpose
This paper aims to represent a capability model for industrial robot as they pertain to assembly tasks.
Design/methodology/approach
The architecture of a real kit building application is provided to demonstrate how robot capabilities can be used to fully automate the planning of assembly tasks. Discussion on the planning infrastructure is done with the Planning Domain Definition Language (PDDL) for heterogeneous multi robot systems.
Findings
The paper describes PDDL domain and problem files that are used by a planner to generate a plan for kitting. Discussion on the plan shows that the best robot is selected to carry out assembly actions.
Originality/value
The author presents a robot capability model that is intended to be used for helping manufacturers to characterize the different capabilities their robots contribute to help the end user to select the appropriate robots for the appropriate tasks, selecting backup robots during robot’s failures to limit the deterioration of the system’s productivity and the products’ quality and limiting robots’ failures and increasing productivity by providing a tool to manufacturers that outputs a process plan that assigns the best robot to each task needed to accomplish the assembly.
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Examines the use of robots for printed circuit board assembly withparticular reference to the growing trend of mixing surface‐mount andthrough‐hole technology on to a single…
Abstract
Examines the use of robots for printed circuit board assembly with particular reference to the growing trend of mixing surface‐mount and through‐hole technology on to a single board. Describes the flexibility of today’s robotic cells, with one system capable of assembling a range of PCBs, making changes to board assembly by changing the software instead of the hardware. Looks at the various end effectors for robotic assembly of PCBs, including a new type of gripper which can handle all variations of circuit boards without having to make tooling or gripper changes.
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Brett Kennedy, Avi Okon, Hrand Aghazarian, Mircea Badescu, Xiaoqi Bao, Yoseph Bar‐Cohen, Zensheu Chang, Borna E. Dabiri, Mike Garrett, Lee Magnone and Stewart Sherrit
Introduces the Lemur IIb robot which allows the investigation of the technical hurdles associated with free climbing in steep terrain. These include controlling the distribution…
Abstract
Purpose
Introduces the Lemur IIb robot which allows the investigation of the technical hurdles associated with free climbing in steep terrain. These include controlling the distribution of contact forces during motion to ensure holds remain intact and to enable mobility through over‐hangs. Efforts also can be applied to further in‐situ characterization of the terrain, such as testing the strength of the holds and developing models of the individual holds and a terrain map.
Design/methodology/approach
A free climbing robot system was designed and integrated. Climbing end‐effector were investigated and operational algorithms were developed.
Findings
A 4‐limbed robotic system used to investigate several aspects of climbing system design including the mechanical system (novel end‐effectors, kinematics, joint design), sensing (force, attitude, vision), low‐level control (force‐control for tactile sensing and stability management), and planning (joint trajectories for stability). A new class of Ultrasonic/Sonic Driller/Corer (USDC) end‐effectors capable of creating “holds” in rock and soil as well as sampling those substrates.
Practical implications
Planetary exploration of cliff faces. Search and rescue in steep terrain. Robotic scouting and surveillance in natural environments.
Originality/value
The technologies developed on this platform will be used to build an advanced system that will climb slopes up to and including vertical faces and overhangs and be able to react forces to maintain stability and do useful work (e.g. sample acquisition/instrument placement).
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