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The purpose of this paper is to design a double parabolic nozzle and to compare the performance with conventional nozzle designs.
Abstract
Purpose
The purpose of this paper is to design a double parabolic nozzle and to compare the performance with conventional nozzle designs.
Design/methodology/approach
The throat diameter and divergent length for Conical, Bell and Double Parabolic nozzles were kept same for the sake of comparison. The double parabolic nozzle has been designed in such a way that the maximum slope of the divergent curve is taken as one-third of the Prandtl Meyer (PM) angle. The studies were carried out at Nozzle Pressure Ratio (NPR) of 5 and also at design conditions (NPR = 3.7). Experimental measurements were carried out for all the three nozzle configurations and the performance parameters compared. Numerical simulations were also carried out in a two-dimensional computational domain incorporating density-based solver with RANS equations and SST k-ω turbulence model.
Findings
The numerical predictions were found to be in reasonable agreement with the measured experimental values. An enhancement in thrust was observed for double parabolic nozzle when compared with that of conical and bell nozzles.
Research limitations/implications
Even though the present numerical simulations were capable of predicting shock cell parameters reasonably well, shock oscillations were not captured.
Practical implications
The double parabolic nozzle design has enormous practical importance as a small increase in thrust can result in a significant gain in pay load.
Social implications
The thrust developed by the double parabolic nozzle is seen to be on the higher side than that of conventional nozzles with better fuel economy.
Originality/value
The overall performance of the double parabolic nozzle is better than conical and bell nozzles for the same throat diameter and length.
Details
Keywords
Kriparaj K.G., Roy V. Paul, Tide P.S. and Biju N.
The purpose of this paper is to conduct an experimental investigation on the shock cell structure of jets emanating from a four-lobed corrugated nozzle using Schlieren imaging…
Abstract
Purpose
The purpose of this paper is to conduct an experimental investigation on the shock cell structure of jets emanating from a four-lobed corrugated nozzle using Schlieren imaging technique.
Design/methodology/approach
The Schlieren images were captured for seven different nozzle pressure ratios (NPR = 2, 3, 4, 5, 6, 7 and 8) and compared with the shock cell structure of a round nozzle with an identical exit area. The variation in the length of the shock cell, width of boundary interaction between adjacent shock cells, maximum width of first shock cell, Mach disk position and diameter for different NPR was measured from the Schlieren images and analysed.
Findings
A three-layer shock net observed in the jet emanating from the four-lobed corrugated nozzle is a novel concept in the field of under-expanded jet flows. A shock net represents interconnected layers of shock cells developed because of the interaction between the core and peripheral shock waves in a jet emanating from a corrugated lobed nozzle. Also, the pattern of shock net is different while taking Schlieren images across the groove and lobe sections. Thus, the shock net emerging from a corrugated lobed nozzle varies azimuthally and primarily depends on the nozzle exit cross section. The length of the shock cell, width of boundary interaction between adjacent shock cells, maximum width of first cell, Mach disk position and diameter were found to exhibit increasing trend with NPR.
Originality/value
A novel concept of interconnected layers of shock waves defined as “shock net” developed from a single jet emanating from a four-lobed corrugated nozzle was observed.
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Krištof Kovačič, Jurij Gregorc and Božidar Šarler
This study aims to develop an experimentally validated three-dimensional numerical model for predicting different flow patterns produced with a gas dynamic virtual nozzle (GDVN).
Abstract
Purpose
This study aims to develop an experimentally validated three-dimensional numerical model for predicting different flow patterns produced with a gas dynamic virtual nozzle (GDVN).
Design/methodology/approach
The physical model is posed in the mixture formulation and copes with the unsteady, incompressible, isothermal, Newtonian, low turbulent two-phase flow. The computational fluid dynamics numerical solution is based on the half-space finite volume discretisation. The geo-reconstruct volume-of-fluid scheme tracks the interphase boundary between the gas and the liquid. To ensure numerical stability in the transition regime and adequately account for turbulent behaviour, the k-ω shear stress transport turbulence model is used. The model is validated by comparison with the experimental measurements on a vertical, downward-positioned GDVN configuration. Three different combinations of air and water volumetric flow rates have been solved numerically in the range of Reynolds numbers for airflow 1,009–2,596 and water 61–133, respectively, at Weber numbers 1.2–6.2.
Findings
The half-space symmetry allows the numerical reconstruction of the dripping, jetting and indication of the whipping mode. The kinetic energy transfer from the gas to the liquid is analysed, and locations with locally increased gas kinetic energy are observed. The calculated jet shapes reasonably well match the experimentally obtained high-speed camera videos.
Practical implications
The model is used for the virtual studies of new GDVN nozzle designs and optimisation of their operation.
Originality/value
To the best of the authors’ knowledge, the developed model numerically reconstructs all three GDVN flow regimes for the first time.
Details
Keywords
Donghua Zhao, Weizhong Guo, Baibing Zhang and Feng Gao
The purpose of this paper is to review available technologies, analyse their features, propose a new approach of 3D sand mould printing based on line forming, introduce the…
Abstract
Purpose
The purpose of this paper is to review available technologies, analyse their features, propose a new approach of 3D sand mould printing based on line forming, introduce the manufacturing principle and show advantages of this approach, especially for larger parts with large Z steps in the build, such as 2 mm stepwise.
Design/methodology/approach
This paper introduces 3D sand mould printing, compares and analyses technological process and existing fabrication approaches among available technologies first. Then, a new approach of 3D sand mould printing is proposed to improve build speed. In addition, the proposed system will be analysed or benchmarked against existing systems.
Findings
A new approach based on line forming of sand mould printing is put forward by reviewing and analysing available technologies, to improve build speed from the aspect of basic moulding movement instead of optimization of moulding methods and process parameters. The theoretical calculation and analysis shows that build speed can be improved greatly, and it is more suitable for the manufacture of large-scale casting’s sand mould when considering dimensional accuracy and printing error, as well as uniformity of each layer.
Research limitations/implications
The specific implement scheme of line forming and nozzle’s specific structure of this new approach need further study.
Practical implications
Much higher build speed of 3D sand mould printing with new approach brings evident implication for moulds companies and manufacturing industry, having a far-reaching influence on the development of national economy.
Originality/value
This paper reviews available technologies and presents a new approach of 3D sand mould printing for the first time. Analysis of the new approach shows that this new method of sand mould printing can boost build speed greatly. So, its application prospect is great.
Details
Keywords
Roy V. Paul, Kriparaj K.G. and Tide P.S.
The purpose of this study is to investigate the aerodynamic characteristics of subsonic jet emanating from corrugated lobed nozzle.
Abstract
Purpose
The purpose of this study is to investigate the aerodynamic characteristics of subsonic jet emanating from corrugated lobed nozzle.
Design/methodology/approach
Numerical simulations of subsonic turbulent jets from corrugated lobed nozzles using shear stress transport k-ω turbulence model have been carried out. The analysis was carried out by varying parameters such as lobe length, lobe penetration and lobe count at a Mach number of 0.75. The numerical predictions of axial and radial variation of the mean axial velocity, u′u′ ¯ and v′v′ ¯ have been compared with experimental results of conventional round and chevron nozzles reported in the literature.
Findings
The centreline velocity at the exit of the corrugated lobed nozzle was found to be lower than the velocity at the outer edges of the nozzle. The predicted potential core length is lesser than the experimental results of the conventional round nozzle and hence the decay in centreline velocity is faster. The centreline velocity increases with the increase in lobe length and becomes more uniform at the exit. The potential core length increases with the increase in lobe count and decreases with the increase in lobe penetration. The turbulent kinetic energy region is narrower with early appearance of a stronger peak for higher lobe penetration. The centreline velocity degrades much faster in the corrugated nozzle than the chevron nozzle and the peak value of Reynolds stress appears in the vicinity of the nozzle exit.
Practical implications
The corrugated lobed nozzles are used for enhancing mixing without the thrust penalty inducing better acoustic benefits.
Originality/value
The prominent features of the corrugated lobed nozzle were obtained from the extensive study of variation of flow characteristics for different lobe parameters after making comparison with round and chevron nozzle, which paved the way to the utilization of these nozzles for various applications.
Details
Keywords
Under this heading are published regularly abstracts of all Reports and Memoranda of the Aeronautical Research Council, Reports and Technical Memoranda of the United States…
Abstract
Under this heading are published regularly abstracts of all Reports and Memoranda of the Aeronautical Research Council, Reports and Technical Memoranda of the United States National Advisory Committee for Aeronautics and publications of other similar Research Bodies as issued.
Abstract
Purpose
The purpose of this study is to analyse the problem of high binder content in sand mould and to solve it. Meanwhile, to increase build speed, especially for heavy casting’s sand mould with a high value in layer height, such as 2 mm in construction instead of the industry standard of 0.3 mm, line forming for three-dimensional (3D) sand mould printing is researched.
Design/methodology/approach
Brief introduction of 3D sand mould printing and key issues are given first. Then, this paper quantitatively analyses binder content in sand mould. Finally, to acquire sand mould with appropriate binder content and high build speed, line forming combining traditional furan no-bake sand manufacture technique is researched, as well as relevant feasible schemes and current progress.
Findings
The study shows that compared with traditional technique, binder content in sand mould produced by available 3D printing technique is too high, bad for sand mould’s properties and quality of castings, while line forming brings guaranteed binder content and improved build speed.
Research limitations/implications
More experiments are needed to demonstrate quantitative analysis of binder content and to obtain flowability of moist sand, detailed structure design of nozzle and practical build speed, as well as methods of circulation of materials considering solidification time.
Practical implications
Line forming with higher build speed and suitable binder content means excellent properties of sand mould and castings as well, bringing obvious implication for moulds industries and manufacturing industry.
Originality/value
This new method could increase build speed and meanwhile guarantee binder content. Thus, its application prospect is promising.
Details
Keywords
Amin Barzegar, Mohammadreza Farahani and Amirreza Gomroki
Material extrusion-based additive manufacturing is a prominent manufacturing technique to fabricate complex geometrical three-dimensional (3D) parts. Despite the indisputable…
Abstract
Purpose
Material extrusion-based additive manufacturing is a prominent manufacturing technique to fabricate complex geometrical three-dimensional (3D) parts. Despite the indisputable advantages of material extrusion-based technique, the poor surface and subsurface integrity hinder the industrial application of this technology. The purpose of this study is introducing the hot air jet treatment (HAJ) technique for surface treatment of additive manufactured parts.
Design/methodology/approach
In the presented research, novel theoretical formulation and finite element models are developed to study and model the polishing mechanism of printed parts surface through the HAJ technique. The model correlates reflow material volume, layer width and layer height. The reflow material volume is a function of treatment temperature, treatment velocity and HAJ velocity. The values of reflow material volume are obtained through the finite element modeling model due to the complexity of the interactions between thermal and mechanical phenomena. The theoretical model presumptions are validated through experiments, and the results show that the treatment parameters have a significant impact on the surface characteristics, hardness and dimensional variations of the treated surface.
Findings
The results demonstrate that the average value of error between the calculated theoretical results and experimental results is 14.3%. Meanwhile, the 3D plots of Ra and Rq revealed that the maximum values of Ra and Rq reduction percentages at 255°C, 270°C, 285°C and 300°C treatment temperatures are (35.9%, 33.9%), (77.6%,76.4%), (94%, 93.8%) and (85.1%, 84%), respectively. The scanning electron microscope results illustrate three different treatment zones and the treatment-induced and manufacturing-induced entrapped air relief phenomenon. The measured results of hardness variation percentages and dimensional deviation percentages at different regimes are (8.33%, 0.19%), (10.55%, 0.31%) and (−0.27%, 0.34%), respectively.
Originality/value
While some studies have investigated the effect of the HAJ process on the structural integrity of manufactured items, there is a dearth of research on the underlying treatment mechanism, the integrity of the treated surface and the subsurface characteristics of the treated surface.
Details
Keywords
E. Daniel, R. Saurel, M. Larini and J.C. Loraud
This paper investigates the multi‐phase behaviour of dropletsinjected into a nozzle at two separate wall locations. The physical featuresof the droplets (rate of mass, density and…
Abstract
This paper investigates the multi‐phase behaviour of droplets injected into a nozzle at two separate wall locations. The physical features of the droplets (rate of mass, density and radius) at each injector location are identical. This system can be described by a two‐phase Eulerian—Eulerian approach that yields classical systems of equations: three for the gaseous phase and three for the dispersed droplet phase. An underlying assumption in the two phase model is that no interaction occurs between droplets. The numerical solution of the model (using the MacCormack scheme) indicates however that the opposite jets do interact to form one jet. This inconsistency is overcome in the current paper by associating the droplets from a given injection location with a separate phase and subsequently solving equations describing a multiphase system (here, three‐phase system). Comparison of numerical predications between the two‐phase and the multiphase model shows significantly different results. In particular the multiphase model shows no jet interaction.
Details
Keywords
Subbarama Kousik Suraparaju, Arjun Singh K., Vijesh Jayan and Sendhil Kumar Natarajan
The utilisation of renewable energy sources for generating electricity and potable water is one of the most sustainable approaches in the current scenario. Therefore, the current…
Abstract
Purpose
The utilisation of renewable energy sources for generating electricity and potable water is one of the most sustainable approaches in the current scenario. Therefore, the current research aims to design and develop a novel co-generation system to address the electricity and potable water needs of rural areas.
Design/methodology/approach
The cogeneration system mainly consists of a solar parabolic dish concentrator (SPDC) system with a concentrated photo-voltaic module at the receiver for electricity generation. It is further integrated with a low-temperature thermal desalination (LTTD) system for generating potable water. Also, a novel corn cob filtration system is introduced for the pre-treatment to reduce the salt content in seawater before circulating it into the receiver of the SPDC system. The designed novel co-generation system has been numerically and experimentally tested to analyse the performance at Karaikal, U.T. of Puducherry, India.
Findings
Because of the pre-treatment with a corn cob, the scale formation in the pipes of the SPDC system is significantly reduced, which enhances the efficiency of the system. It is observed that the conductivity, pH and TDS of seawater are reduced significantly after the pre-treatment by the corncob filtration system. Also, the integrated system is capable of generating 6–8 litres of potable water per day.
Originality/value
The integration of the corncob filtration system reduced the scaling formation compared to the general circulation of water in the hoses. Also, the integrated SPDC and LTTD systems are comparatively economical to generate higher yields of clean water than solar stills.
Details