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Article
Publication date: 16 March 2020

Tianyi Wu, Jian Hua Liu, Shaoli Liu, Peng Jin, Hao Huang and Wei Liu

This paper aims to solve the problem of free-form tubes’ machining errors which are caused by their complex geometries and material properties.

Abstract

Purpose

This paper aims to solve the problem of free-form tubes’ machining errors which are caused by their complex geometries and material properties.

Design/methodology/approach

In this paper, the authors propose a multi-view vision-based method for measuring free-form tubes. The authors apply photogrammetry theory to construct the initial model and then optimize the model using an energy function. The energy function is based on the features of the image of the tube. Solving the energy function allows to use the gray features of the images to reconstruct centerline point clouds and thus obtain the pertinent geometric parameters.

Findings

According to the experiments, the measurement process takes less than 2 min and the precision of the proposed system is 0.2 mm. The authors used simple operations to carry out the measurements, and the process is fully automatic.

Originality/value

This paper proposes a method for measuring free-form tubes based on multi-view vision, which has not been attempted to the best of authors’ knowledge. This method differs from traditional multi-view vision measurement methods, because it does not rely on the data of the design model of the tube. The application of the energy function also avoids the problem of matching corresponding points and thus simplifying the calculation and improving its stability.

Details

Assembly Automation, vol. 40 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 8 July 2022

Lin Zhang and Yingjie Zhang

This paper aims to quickly obtain an accurate and complete dense three-dimensional map of indoor environment with lower cost, which can be directly used in navigation.

Abstract

Purpose

This paper aims to quickly obtain an accurate and complete dense three-dimensional map of indoor environment with lower cost, which can be directly used in navigation.

Design/methodology/approach

This paper proposes an improved ORB-SLAM2 dense map optimization algorithm. This algorithm consists of three parts: ORB feature extraction based on improved FAST-12, feature point extraction with progressive sample consensus (PROSAC) and the dense ORB-SLAM2 algorithm for mapping. Here, the dense ORB-SLAM2 algorithm adds LoopClose optimization thread and dense point cloud map and octree map construction thread. The dense map is computationally expensive and occupies a large amount of memory. Therefore, the proposed method takes higher efficiency, voxel filtering can reduce the memory while ensuring the density of the map and then use the octree format to store the map to further reduce memory.

Findings

The improved ORB-SLAM2 algorithm is compared with the original ORB-SLAM2 algorithm, and the experimental results show that the map through improved ORB-SLAM2 can be directly used in navigation process with higher accuracy, shorter tracking time and smaller memory.

Originality/value

The improved ORB-SLAM2 algorithm can obtain a dense environment map, which ensures the integrity of data. The comparisons of FAST-12 and improved FAST-12, RANSAC and PROSAC prove that the improved FAST-12 and PROSAC both make the feature point extraction process faster and more accurate. Voxel filter helps to take small storage memory and low computation cost, and octree map construction on the dense map can be directly used in navigation.

Details

Assembly Automation, vol. 42 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 17 March 2022

Saeed Talebi, Song Wu, Mustafa Al-Adhami, Mark Shelbourn and Joas Serugga

The utilisation of emerging technologies for the inspection of bridges has remarkably increased. In particular, non-destructive testing (NDT) technologies are deemed a potential…

Abstract

Purpose

The utilisation of emerging technologies for the inspection of bridges has remarkably increased. In particular, non-destructive testing (NDT) technologies are deemed a potential alternative for costly, labour-intensive, subjective and unsafe conventional bridge inspection regimes. This paper aims to develop a framework to overcome conventional inspection regimes' limitations by deploying multiple NDT technologies to carry out digital visual inspections of masonry railway bridges.

Design/methodology/approach

This research adopts an exploratory case study approach, and the empirical data is collected through exploratory workshops, interviews and document reviews. The framework is implemented and refined in five masonry bridges as part of the UK railway infrastructure. Four NDT technologies, namely, terrestrial laser scanner, infrared thermography, 360-degree imaging and unmanned aerial vehicles, are used in this study.

Findings

A digitally enhanced visual inspection framework is developed by using complementary optical methods. Compared to the conventional inspection regimes, the new approach requires fewer subjective interpretations due to the additional qualitative and quantitative analysis. Also, it is safer and needs fewer operators on site, as the actual inspection can be carried out remotely.

Originality/value

This research is a step towards digitalising the inspection of bridges, and it is of particular interest to transport agencies and bridge inspectors and can potentially result in revolutionising the bridge inspection regimes and guidelines.

Article
Publication date: 23 November 2020

Reena Pandarum, Simon Christopher Harlock, Lawrance Hunter and Gerald Aurther Vernon Leaf

The purpose of this study was for a panel of experts to initially make visual assessments of female body morphotypes from their 3-D scanned images, and, thereafter, use these and…

Abstract

Purpose

The purpose of this study was for a panel of experts to initially make visual assessments of female body morphotypes from their 3-D scanned images, and, thereafter, use these and their anthropometric data to derive algorithms to specify anthropometric parameters corresponding to a specific body morphotype categories.

Design/methodology/approach

This paper presents a method to quantitatively define women's body morphotypes derived from the visual assessments of the 3-D scans of the body. Nine morphotype categories are defined and algorithms are derived to define the range of values of bust-to-waist and hip-to-waist girth ratios corresponding to the different categories. The method showed an 81.9% prediction accuracy between the visually assessed and predicted morphotypes. This compared to a 71.9% prediction accuracy of another published method. This new normative method (NNM) enables a quantitative evaluation of how visual assessments of body morphotypes from different populations of women, made by different assessors, differ.

Findings

The panel assessed morphotype category with the largest number of subjects was rectangle (52.0%), followed by spoon (39.5%), hourglass (5.6%) and triangle (2.9%). The NNM shows similar predicted categories, with only slightly differing values, viz. the morphotype category with the largest number of subjects was rectangle (54.1%) followed by spoon (40.4%), hourglass (4.8%), inverted U (0.6%) and Y (0.3%). The morphotype with the worst correlation between the predicted and the assessed was the triangle (0% – 0/10), followed by the hourglass (31.6% – 6/19). The NNM did not generate more than one prediction for a given visually assessed morphotype.

Research limitations/implications

The geographical location of the authors meant that it was convenient to develop and evaluate the NNM from a sample of South African women. Further work can be conducted where a large number of national and international experts perform an assessment of a set of body morphotypes. The anthropometric data derived according to ISO 8559-1 protocols may then be used to determine the criteria used by each assessor with the aim of reaching a consensus and, hence, movement toward body morphotype standardization for both men and women and thereby mass customization.

Practical implications

The advantage of the method is that it provides for a, transparent, universally applicable procedure that is simple to use and implement in the clothing and retail sectors The NNM did not predict more than one morphotype for a given category; hence, it enables objective comparisons to be made between the visual assessments of morphotype categories of different populations by different assessors, to also evaluate how and where the assessments differ.

Social implications

Studies such as this highlight the need for standardization of both the criteria used in the expert panel visual assessments and an agreement on the anthropometric measures or landmarks required to define women 3-D body morphotypes standardized to international protocols for target market segmenting in the clothing and retail sectors and in industries where variability in body morphotype, size and proportions has ergonomic implications.

Originality/value

The theoretical concept is novel, easy to follow and implement in the clothing and related sectors and has not been published to date. The approach was to develop a theoretical concept standardized to ISO 8559-1 that enable objective comparisons between visual assessments of morphotypes of different populations by different assessors, and to also evaluate how and where the assessments differ. The knowledge and experience of domain experts were to initially conduct the visual assessments of women morphotypes from their 3-D scans and thereafter to use these and their anthropometric data to derive algorithms to specify anthropometric parameters corresponding to a specific body morphotype category.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 15 February 2020

Ravinder Singh, Archana Khurana and Sunil Kumar

This study aims to develop an optimized 3D laser point reconstruction using Descent Gradient algorithm. Precise and accurate reconstruction of 3D laser point cloud of the complex…

Abstract

Purpose

This study aims to develop an optimized 3D laser point reconstruction using Descent Gradient algorithm. Precise and accurate reconstruction of 3D laser point cloud of the complex environment/object is a key solution for many industries such as construction, gaming, automobiles, aerial navigation, architecture and automation. A 2D laser scanner along with a servo motor/pan tilt/inertial measurement unit is used for generating 3D point cloud (either environment/object or both) by acquiring the real-time data from sensors. However, while generating the 3D laser point cloud, various problems related to time synchronization problem between laser and servomotor and torque variation in servomotors arise, which causes misalignment in stacking the 2D laser scan for generating the 3D point cloud of the environment. Because of the misalignment in stacking, the 2D laser scan corresponding to the erroneous angular and position information by the servomotor and the 3D laser point cloud become distorted in terms of inconsistency for measuring the dimension of the objects.

Design/methodology/approach

This paper addresses a modified 3D laser system assembled from a 2D laser scanner coupled with a servomotor (dynamixel motor) for developing an efficient 3D laser point cloud with the implementation of an optimization technique: descent gradient filter (DGT). The proposed approach reduces the cost function (error) in the angular and position coordinates of the servo motor caused because of torque variation and time synchronization, which resulted in enhancing the accuracy in 3D point cloud mapping for the accurate measurement of the object’s dimensions.

Findings

Various real-world experiments are performed with the proposed DGT filter linked with laser scanner and servomotor and an improvement of 6.5 per cent in measuring the accurate dimension of object is obtained while comparing with conventional approaches for generating a 3D laser point cloud.

Originality/value

This proposed technique may be applicable for various industrial applications that are based on robotics arms (such as painting, welding and cutting) in the automobile industry, the optimized measurement of object, efficient mobile robot navigation, precise 3D reconstruction of environment/object in construction, architecture applications, airborne applications and aerial navigation.

Details

Industrial Robot: the international journal of robotics research and application, vol. 47 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 30 December 2019

Abdul Rahman Ahsan Usmani, Abdalrahman Elshafey, Masoud Gheisari, Changsaar Chai, Eeydzah Binti Aminudin and Cher Siang Tan

Three dimensional (3 D) laser scanner surveying is widely used in many fields, such as agriculture, mining and heritage documentation and can be of great benefit for as-built…

Abstract

Purpose

Three dimensional (3 D) laser scanner surveying is widely used in many fields, such as agriculture, mining and heritage documentation and can be of great benefit for as-built documentation in construction and facility management domains. However, there is lack of applied research and use cases integrating 3 D laser scanner surveying with building information modeling (BIM) for existing facilities in Malaysia. This study aims to develop a scan to as-built BIM workflow to use 3 D laser scanner surveying and create as-built building information models of an existing complex facility in Malaysia.

Design/methodology/approach

A case study approach was followed to develop a scan to as-built BIM workflow through four main steps: 3 D laser scanning, data preprocessing, data registration and building information modeling.

Findings

This case study proposes a comprehensive scan to as-built BIM workflow which illustrates all the required steps to create a precise 3 D as-built building information model from scans. This workflow was successfully implemented to the Eco-Home facility at the Universiti Teknologi Malaysia.

Originality/value

Scan to as-built BIM is a digital alternative to manual and tedious process of documentation of as-built condition of a facility and provides a detail process using laser scans to create as-built building information models of facilities.

Details

Journal of Engineering, Design and Technology , vol. 18 no. 4
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 23 August 2022

Siyuan Huang, Limin Liu, Xiongjun Fu, Jian Dong, Fuyu Huang and Ping Lang

The purpose of this paper is to summarize the existing point cloud target detection algorithms based on deep learning, and provide reference for researchers in related fields. In…

Abstract

Purpose

The purpose of this paper is to summarize the existing point cloud target detection algorithms based on deep learning, and provide reference for researchers in related fields. In recent years, with its outstanding performance in target detection of 2D images, deep learning technology has been applied in light detection and ranging (LiDAR) point cloud data to improve the automation and intelligence level of target detection. However, there are still some difficulties and room for improvement in target detection from the 3D point cloud. In this paper, the vehicle LiDAR target detection method is chosen as the research subject.

Design/methodology/approach

Firstly, the challenges of applying deep learning to point cloud target detection are described; secondly, solutions in relevant research are combed in response to the above challenges. The currently popular target detection methods are classified, among which some are compared with illustrate advantages and disadvantages. Moreover, approaches to improve the accuracy of network target detection are introduced.

Findings

Finally, this paper also summarizes the shortcomings of existing methods and signals the prospective development trend.

Originality/value

This paper introduces some existing point cloud target detection methods based on deep learning, which can be applied to a driverless, digital map, traffic monitoring and other fields, and provides a reference for researchers in related fields.

Details

Sensor Review, vol. 42 no. 5
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 22 June 2012

Cihan Altuntas and Ferruh Yildiz

Laser scanning is increasingly used in many three‐dimensional (3‐D) measurement and modeling applications. It is the latest technique used in 3‐D measurement, and is becoming…

Abstract

Purpose

Laser scanning is increasingly used in many three‐dimensional (3‐D) measurement and modeling applications. It is the latest technique used in 3‐D measurement, and is becoming increasingly important within a number of applications. However, many applications require photogrammetric data in addition to laser scanning data. The purpose of this paper is to present a range and image sensor combination for three‐dimensional reconstruction of objects or scenes.

Design/methodology/approach

In this study, a Nikon D80 camera was mounted on an Ilris 3D laser scanner and CPP was estimated according to the laser scanner coordinate system. The estimated CPP was controlled using three different methods which were developed in this study and a sample application as coloring of point cloud using image taken by the camera mounted on the laser scanner was performed.

Findings

It was found that when a high‐resolution camera is mounted on laser scanners, camera position parameters (CPP) should be estimated very accurately with respect to the laser scanner coordinate system.

Originality/value

The paper shows that the combination of high‐resolution camera and laser scanners should be used for more accurate and efficient results in 3D modeling applications.

Article
Publication date: 20 December 2019

Guolei Wang, Xiaotong Hua, Jing Xu, Libin Song and Ken Chen

This paper aims to achieve automatically surface segmentation for painting different kinds of aircraft efficiently considering the demands of painting robot.

Abstract

Purpose

This paper aims to achieve automatically surface segmentation for painting different kinds of aircraft efficiently considering the demands of painting robot.

Design/methodology/approach

This project creatively proposed one method that accepts point cloud, outputs several blocks, each of which can be handled by ABB IRB 5500 in one station. Parallel PointNet (PPN) is proposed in this paper for better handling six dimensional aircraft data including every point normal. Through semantic segmentation of PPN, each surface has its own identity information indicating which part this surface belongs to. Then clustering considering constraints is applied to complete surface segmentation with identity information. To guarantee segmentation paintable and improve painting efficiency, different dexterous workspaces of IRB 5500 corresponding to different postures have been analyzed carefully.

Findings

The experiments confirm the effectiveness of the proposed surface segmentation method for painting different types of aircraft by IRB 5500. For semantic segmentation on aircraft data with point normal, PPN has higher precision than PointNet. In addition, the whole algorithm can efficiently segment one complex aircraft into qualified blocks, each of which has its own identity information, can be painted by IRB 5500 in one station and has fewer edges with other blocks.

Research limitations/implications

As the provided experiments indicate, the proposed method can segment one aircraft into qualified blocks automatically, which highly improves the efficiency in aircraft painting compared with traditional approaches. Moreover, the proposed method is able to provide identity information of each block, which is necessary for application of different paint parameters and different paint materials. In addition, final segmentation results by the proposed method behaves better than k-means cluster on variance of normal vector distance.

Originality/value

Inspired by semantic segmentation of 3 D point cloud, some improvements based on PointNet have been proposed for better handling segmentation of 6 D point cloud. By introducing normal vectors, semantic segmentation could be accomplished precisely for close points with opposite normal, such as wing upper and lower surfaces. Combining deep learning skills with traditional methods, the proposed method is proved to behave much better for surface segmentation task in aircraft painting.

Details

Assembly Automation, vol. 40 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 28 May 2021

Zhengtuo Wang, Yuetong Xu, Guanhua Xu, Jianzhong Fu, Jiongyan Yu and Tianyi Gu

In this work, the authors aim to provide a set of convenient methods for generating training data, and then develop a deep learning method based on point clouds to estimate the…

Abstract

Purpose

In this work, the authors aim to provide a set of convenient methods for generating training data, and then develop a deep learning method based on point clouds to estimate the pose of target for robot grasping.

Design/methodology/approach

This work presents a deep learning method PointSimGrasp on point clouds for robot grasping. In PointSimGrasp, a point cloud emulator is introduced to generate training data and a pose estimation algorithm, which, based on deep learning, is designed. After trained with the emulation data set, the pose estimation algorithm could estimate the pose of target.

Findings

In experiment part, an experimental platform is built, which contains a six-axis industrial robot, a binocular structured-light sensor and a base platform with adjustable inclination. A data set that contains three subsets is set up on the experimental platform. After trained with the emulation data set, the PointSimGrasp is tested on the experimental data set, and an average translation error of about 2–3 mm and an average rotation error of about 2–5 degrees are obtained.

Originality/value

The contributions are as follows: first, a deep learning method on point clouds is proposed to estimate 6D pose of target; second, a convenient training method for pose estimation algorithm is presented and a point cloud emulator is introduced to generate training data; finally, an experimental platform is built, and the PointSimGrasp is tested on the platform.

Details

Assembly Automation, vol. 41 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

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