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1 – 10 of over 1000
Article
Publication date: 16 August 2013

Xiaoxiao Zhu and Qixin Cao

The purpose of the present paper is to propose a full model‐based method for distance‐mapping calibration for the non‐SVP (non‐single viewpoint) catadioptric camera of the soccer…

Abstract

Purpose

The purpose of the present paper is to propose a full model‐based method for distance‐mapping calibration for the non‐SVP (non‐single viewpoint) catadioptric camera of the soccer robot. The method should be easy to operate, efficient, accurate, and scalable to fit larger field sizes.

Design/methodology/approach

The distance‐mapping model was first constructed based on the imaging principle. The authors then calibrated the internal parameters using the mirror boundary and used the mirror center to choose the correct pose from two possible solutions. The authors then proposed a three‐point method based on a unique solution case of the non‐SVP P3P (perspective‐three‐point) problem to solve the external parameters. Lastly, they built the distance mapping by back‐projection.

Findings

The simulation experimental results have shown that the authors' method is very accurate even when there is severe misalignment between the mirror and the camera and that all calibration operations, except the calibration of a standard camera, can be completed in 1 min. The result of the comparison with the traditional calibration method shows that the authors' method is superior to the traditional method in terms of accuracy and efficiency.

Originality/value

The proposed calibration method is scalable to larger fields because it only uses the boundary of the mirror and three feature points on the field, and does not need additional calibration objects. Additionally, an automatic calibration method that can be used during the game can be easily developed based on this method. Moreover, the proposed mirror‐pose‐selection method and a unique solution to the non‐SVP P3P problem are especially useful for a non‐SVP catadioptric camera.

Details

Industrial Robot: An International Journal, vol. 40 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 2 March 2012

Jwu‐Sheng Hu and Yung‐Jung Chang

The purpose of this paper is to propose a calibration method that can calibrate the relationships among the robot manipulator, the camera and the workspace.

Abstract

Purpose

The purpose of this paper is to propose a calibration method that can calibrate the relationships among the robot manipulator, the camera and the workspace.

Design/methodology/approach

The method uses a laser pointer rigidly mounted on the manipulator and projects the laser beam on the work plane. Nonlinear constraints governing the relationships of the geometrical parameters and measurement data are derived. The uniqueness of the solution is guaranteed when the camera is calibrated in advance. As a result, a decoupled multi‐stage closed‐form solution can be derived based on parallel line constraints, line/plane intersection and projective geometry. The closed‐form solution can be further refined by nonlinear optimization which considers all parameters simultaneously in the nonlinear model.

Findings

Computer simulations and experimental tests using actual data confirm the effectiveness of the proposed calibration method and illustrate its ability to work even when the eye cannot see the hand.

Originality/value

Only a laser pointer is required for this calibration method and this method can work without any manual measurement. In addition, this method can also be applied when the robot is not within the camera field of view.

Details

Industrial Robot: An International Journal, vol. 39 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 2 March 2023

Xiaojun Wu, Bo Liu, Peng Li and Yunhui Liu

Existing calibration methods mainly focus on the camera laser-plane calibration of a single laser-line length, which is not convenient and cannot guarantee the consistency of the…

Abstract

Purpose

Existing calibration methods mainly focus on the camera laser-plane calibration of a single laser-line length, which is not convenient and cannot guarantee the consistency of the results when several three-dimensional (3D) scanners are involved. Thus, this study aims to provide a unified step for different laser-line length calibration requirements for laser profile measurement (LPM) systems.

Design/methodology/approach

3D LPM is the process of converting physical objects into 3D digital models, wherein camera laser-plane calibration is critical for ensuring system precision. However, conventional calibration methods for 3D LPM typically use a calibration target to calibrate the system for a single laser-line length, which needs multiple calibration patterns and makes the procedure complicated. In this paper, a unified calibration method was proposed to automatically calibrate the camera laser-plane parameters for the LPM systems with different laser-line lengths. The authors designed an elaborate planar calibration target with different-sized rings that mounted on a motorized linear platform to calculate the laser-plane parameters of the LPM systems. Then, the camera coordinates of the control points are obtained using the intersection line between the laser line and the planar target. With a new proposed error correction model, the errors caused by hardware assembly can be corrected. To validate the proposed method, three LPM devices with different laser-line lengths are used to verify the proposed system. Experimental results show that the proposed method can calibrate the LPM systems with different laser-line lengths conveniently with standard steps.

Findings

The repeatability and accuracy of the proposed calibration prototypes were evaluated with high-precision workpieces. The experiments have shown that the proposed method is highly adaptive and can automatically calibrate the LPM system with different laser-line lengths with high accuracy.

Research limitations/implications

In the repeatability experiments, there were errors in the measured heights of the test workpieces, and this is because the laser emitter had the best working distance and laser-line length.

Practical implications

By using this proposed method and device, the calibration of the 3D scanning laser device can be done in an automatic way.

Social implications

The calibration efficiency of a laser camera device is increased.

Originality/value

The authors proposed a unified calibration method for LPM systems with different laser-line lengths that consist of a motorized linear joint and a calibration target with elaborately designed ring patterns; the authors realized the automatic parameter calibration.

Details

Robotic Intelligence and Automation, vol. 43 no. 1
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 13 May 2014

Mehdi Dehghani, Mahdi Ahmadi, Alireza Khayatian, Mohamad Eghtesad and Mehran Yazdi

The purpose of this paper is to present a vision-based method for the kinematic calibration of a six-degrees-of-freedom parallel robot named Hexa using only one Universal Serial…

Abstract

Purpose

The purpose of this paper is to present a vision-based method for the kinematic calibration of a six-degrees-of-freedom parallel robot named Hexa using only one Universal Serial Bus (USB) camera and a chess pattern installed on the robot's mobile platform. Such an approach avoids using any internal sensors or complex three-dimensional measurement systems to obtain the pose (position/orientation) of the robot's end-effector or the joint coordinates.

Design/methodology/approach

The setup of the proposed method is very simple; only one USB camera connected to a laptop computer is needed and no contact with the robot is necessary during the calibration procedure. For camera modeling, a pinhole model is used; it is then modified by considering some distortion coefficients. Intrinsic and extrinsic parameters and the distortion coefficients are found by an offline minimization algorithm. The chess pattern makes image corner detection very straightforward; this detection leads to finding the camera and then the kinematic parameters. To carry out the calibration procedure, several trajectories are run (the results of two of them are presented here) and sufficient specifications of the poses (positions/orientations) are calculated to find the kinematic parameters of the robot. Experimental results obtained when applying the calibration procedure on a Hexa parallel robot show that vision-based kinematic calibration yields enhanced and efficient positioning accuracy. After successful calibration and addition of an appropriate control scheme, the robot has been considered as a color-painting prototype robot to serve in relevant industries.

Findings

Experimental results obtained when applying the calibration procedure on a Hexa parallel robot show that vision-based kinematic calibration yields enhanced and efficient positioning accuracy.

Originality/value

The enhanced results show the advantages of this method in comparison with the previous calibration methods.

Details

Industrial Robot: An International Journal, vol. 41 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 May 2009

LiMin Zhu, HongGen Luo and Xu Zhang

The purpose of this paper is to present a unified approach to uncertainty and sensitivity analysis for camera calibration.

Abstract

Purpose

The purpose of this paper is to present a unified approach to uncertainty and sensitivity analysis for camera calibration.

Design/methodology/approach

The approach is based on the fact that camera calibration is a problem of parameter estimation and the parameters of interest are given by the optimal solution of a least‐squares problem.

Findings

A system of linear equations relating the errors of the extracted feature points to the errors of the estimated parameters is derived, and the expression of the covariance matrix of the estimated parameters is given. Also, a system of linear equations characterizing the influence of the uncalibrated parameters on the calibrated ones is presented. Simulation results show that the camera's position and orientation are less sensitive to the lens distortion than the offset of the image center.

Research limitations/implications

The models developed can be applied to optimize the layout of the calibration marks and design multiple‐stage calibration algorithm. The rationale can also find applications in image registration and robot calibration.

Originality/value

A generic approach is proposed to perform uncertainty and sensitivity analysis for camera calibration. By using the optimality condition for an unconstrained optimization problem, two mathematical models are developed in a unified framework.

Details

Industrial Robot: An International Journal, vol. 36 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 19 January 2015

Haixia Wang, Xiao Lu, Zhanyi Hu and Yuxia Li

The purpose of this paper is to present a fully automatic calibration method for hand-eye serial robot system is presented in this paper. The so-called “fully automatic” is meant…

Abstract

Purpose

The purpose of this paper is to present a fully automatic calibration method for hand-eye serial robot system is presented in this paper. The so-called “fully automatic” is meant to calibrate the robot body, the hand-eye relation, and the used measuring binocular system at the same time.

Design/methodology/approach

The calibration is done by controlling the joints to rotate several times one by one in the reverse order (i.e. from the last one to the first one), and simultaneously take pictures of the checkerboard patterns by the stereo camera system attached on the end-effector, then the whole robot system can be calibrated automatically from these captured images. In addition, a nonlinear optimization step is used to further refine the calibration results.

Findings

The proposed method is essentially based on an improved screw axis identification method, and it needs only a mirror and some paper checkerboard patterns without resorting to any additional costly measuring instrument.

Originality/value

Simulations and real experiments on MOTOMAN-UP6 robot system demonstrate the feasibility and effectiveness of the proposed method.

Details

Industrial Robot: An International Journal, vol. 42 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 28 November 2023

Xindang He, Run Zhou, Zheyuan Liu, Suliang Yang, Ke Chen and Lei Li

The purpose of this paper is to provide a comprehensive review of a non-contact full-field optical measurement technique known as digital image correlation (DIC).

Abstract

Purpose

The purpose of this paper is to provide a comprehensive review of a non-contact full-field optical measurement technique known as digital image correlation (DIC).

Design/methodology/approach

The approach of this review paper is to introduce the research pertaining to DIC. It comprehensively covers crucial facets including its principles, historical development, core challenges, current research status and practical applications. Additionally, it delves into unresolved issues and outlines future research objectives.

Findings

The findings of this review encompass essential aspects of DIC, including core issues like the subpixel registration algorithm, camera calibration, measurement of surface deformation in 3D complex structures and applications in ultra-high-temperature settings. Additionally, the review presents the prevailing strategies for addressing these challenges, the most recent advancements in DIC applications across quasi-static, dynamic, ultra-high-temperature, large-scale and micro-scale engineering domains, along with key directions for future research endeavors.

Originality/value

This review holds a substantial value as it furnishes a comprehensive and in-depth introduction to DIC, while also spotlighting its prospective applications.

Details

Multidiscipline Modeling in Materials and Structures, vol. 20 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 1 June 2004

Nicolas Andreff, Pierre Renaud, Philippe Martinet and Franc¸ois Pierrot

Presents the kinematic calibration of an H4 parallel prototype robot using a vision‐based measuring device. Calibration is performed according to the inverse kinematic model…

Abstract

Presents the kinematic calibration of an H4 parallel prototype robot using a vision‐based measuring device. Calibration is performed according to the inverse kinematic model method, using first the design model then a model developed for calibration purpose. To do so, the end‐effector pose (i.e. position and orientation) has to be measured with the utmost accuracy. Thus, first the practical accuracy of the low‐cost vision‐based measuring system is evaluated to have a precision in the order of magnitude of 10μ_it;m and 10−3° for a 1,024×768 pixel CCD camera. Second, the prototype is calibrated using the easy‐to‐install vision system, yielding a final positioning accuracy of the end‐effector reduced from more than 1cm down to less than 0.5mm. Also provides a discussion on the use of such a method on commercial systems.

Details

Industrial Robot: An International Journal, vol. 31 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 12 May 2020

Jing Bai, Yuchang Zhang, Xiansheng Qin, Zhanxi Wang and Chen Zheng

The purpose of this paper is to present a visual detection approach to predict the poses of target objects placed in arbitrary positions before completing the corresponding tasks…

Abstract

Purpose

The purpose of this paper is to present a visual detection approach to predict the poses of target objects placed in arbitrary positions before completing the corresponding tasks in mobile robotic manufacturing systems.

Design/methodology/approach

A hybrid visual detection approach that combines monocular vision and laser ranging is proposed based on an eye-in-hand vision system. The laser displacement sensor is adopted to achieve normal alignment for an arbitrary plane and obtain depth information. The monocular camera measures the two-dimensional image information. In addition, a robot hand-eye relationship calibration method is presented in this paper.

Findings

First, a hybrid visual detection approach for mobile robotic manufacturing systems is proposed. This detection approach is based on an eye-in-hand vision system consisting of one monocular camera and three laser displacement sensors and it can achieve normal alignment for an arbitrary plane and spatial positioning of the workpiece. Second, based on this vision system, a robot hand-eye relationship calibration method is presented and it was successfully applied to a mobile robotic manufacturing system designed by the authors’ team. As a result, the relationship between the workpiece coordinate system and the end-effector coordinate system could be established accurately.

Practical implications

This approach can quickly and accurately establish the relationship between the coordinate system of the workpiece and that of the end-effector. The normal alignment accuracy of the hand-eye vision system was less than 0.5° and the spatial positioning accuracy could reach 0.5 mm.

Originality/value

This approach can achieve normal alignment for arbitrary planes and spatial positioning of the workpiece and it can quickly establish the pose relationship between the workpiece and end-effector coordinate systems. Moreover, the proposed approach can significantly improve the work efficiency, flexibility and intelligence of mobile robotic manufacturing systems.

Details

Industrial Robot: the international journal of robotics research and application, vol. 47 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 2 December 2021

Yanwu Zhai, Haibo Feng and Yili Fu

This paper aims to present a pipeline to progressively deal with the online external parameter calibration and estimator initialization of the Stereo-inertial measurement unit…

Abstract

Purpose

This paper aims to present a pipeline to progressively deal with the online external parameter calibration and estimator initialization of the Stereo-inertial measurement unit (IMU) system, which does not require any prior information and is suitable for system initialization in a variety of environments.

Design/methodology/approach

Before calibration and initialization, a modified stereo tracking method is adopted to obtain a motion pose, which provides prerequisites for the next three steps. Firstly, the authors align the pose obtained with the IMU measurements and linearly calculate the rough external parameters and gravity vector to provide initial values for the next optimization. Secondly, the authors fix the pose obtained by the vision and restore the external and inertial parameters of the system by optimizing the pre-integration of the IMU. Thirdly, the result of the previous step is used to perform visual-inertial joint optimization to further refine the external and inertial parameters.

Findings

The results of public data set experiments and actual experiments show that this method has better accuracy and robustness compared with the state of-the-art.

Originality/value

This method improves the accuracy of external parameters calibration and initialization and prevents the system from falling into a local minimum. Different from the traditional method of solving inertial navigation parameters separately, in this paper, all inertial navigation parameters are solved at one time, and the results of the previous step are used as the seed for the next optimization, and gradually solve the external inertial navigation parameters from coarse to fine, which avoids falling into a local minimum, reduces the number of iterations during optimization and improves the efficiency of the system.

Details

Industrial Robot: the international journal of robotics research and application, vol. 49 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

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