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This study aims to apply an electrochemical grinding (ECG) technology to improve the material removal rate (MRR) under the premise of certain surface roughness in machining U71Mn alloy.

The effects of machining parameters (electrolyte type, grinding wheel granularity, applied voltage, grinding wheel speed and machining time) on the MRR and surface roughness are investigated with experiments.

The experiment results show that an electroplated diamond grinding wheel of 46# and 15 Wt.% NaNO₃ + 10 Wt.% NaCl electrolyte is more suitable to be applied in U71Mn ECG. And the MRR and surface roughness are affected by machining parameters such as applied voltage, grinding wheel speed and machining time. In addition, the maximum MRR of 0.194 g/min is obtained with the 15 Wt.% NaCl electrolyte, 17 V applied voltage, 1,500 rpm grinding wheel speed and 60 s machining time. The minimum surface roughness of Ra 0.312 µm is obtained by the 15 Wt.% NaNO₃ + 10 Wt.% NaCl electrolyte, 13 V applied voltage, 2,000 rpm grinding wheel speed and 60 s machining time.

Under the electrolyte scouring effect, the products and the heat generated in the machining can be better discharged. ECG has the potential to improve MRR and reduce surface roughness in machining U71Mn.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2023-0341/

The purpose of this paper is to focus on conducting accelerated life tests on aluminium electrolytic capacitors under accelerated temperature and voltage stress to study the effect of applied voltage and ambient temperature on the capacitor, its degradation over time, failure data collection, analysis and then modelling the failure times. Principles of DOE are used for studying the effect of temperature and voltage.

Life tests are conducted at three levels of temperature and applied voltage and the life of capacitor is ascertained at each treatment level. Life variation with voltage and temperature is studied to gain an insight as to how these factors affect the lifetime of the capacitor. The interaction effect of temperature and voltage on capacitor life is also established.

The life of the capacitor decreases exponentially with temperature and voltage at all the three factor levels. Ambient temperature, applied voltage and their interaction effect significantly affects the life of the capacitor. Applied voltage has the greatest effect followed by ambient temperature and then their interaction effect. Life of the capacitor has been estimated as 4,206 hrs when only voltage is taken as the accelerated stress using Inverse Power Law and as 4,003 hrs when both temperature and voltage are taken as accelerating stress using combination model.

This work consider only decrease in capacitance as the failure criterion. However, as a future scope, it is proposed that test may be conducted by taking into consideration not only the decrease in capacitance as the failure criteria but by monitoring all the performance parameters of the capacitor. This would give a more realistic assessment of life as it is possible that capacitor may have failed much before it reached the lower threshold capacitance value.

This work has lots of practical implications. It shows how DOE approach can be used for ALT data analysis and identification and effect of critical stresses acting on capacitors in real practice. Most critical types of stresses affecting the reliability can thus be controlled to ensure better performance. Product manufactures as well as users will be benefited by such findings. The paper has also illustrated how failure data can generated by degradation analysis using life test data collection at discrete intervals.

The methodology presents an alternative non traditional approach of accelerated life testing, which does not require continuous monitoring of test items. This only requires intermittent monitoring which reduces the need of test resources. Though the degradation study itself is not new but using degradation study for ALT data generation is new. This approach may considerably reduce the test duration and resources used for ALT. DOE approach gives more tangible result to study the effect of various variables on the dependent variable. As DOE approach uses a fractional factorial design, it can be very helpful to conduct life tests with minimum number of test units (only a fraction of full factorial test units). This will considerably reduce the test duration, resources requirement for testing, easier but accurate data analysis, and faster product development, especially when ALT is to be conducted at several stresses simultaneously.

Selective jet electrodeposition (SJED) is an emerging additive manufacturing (AM) technology for realizing metallic components of nano and micro sizes. The deposited parts on the substrate form metallurgical bonding, so separating them from the substrate is an unsolved issue. Therefore, this paper aims to propose a method for separating the deposited micro parts from a sacrificial substrate. Furthermore, single and multi-bead optimization is performed to fabricate microparts with varying density.

A typical SJED process consists of a nozzle (to establish a column of electrolytes) retrofitted on a machine tool (to provide relative motion between substrate and nozzle) that deposits material atom-by-atom on a conductive substrate.

A comprehensive study of process parameters affecting the layer height, layer width and morphology of the deposited micro-parts has been provided. The uniformity in the deposited parts can be achieved with the help of low applied voltage and high scanning speed. Multi-bead analysis for the flat surface condition is experimentally performed, and the flat surface condition is achieved when the centre distance between two adjacent beads is kept at half of the width of a single bead.

Although several literatures have demonstrated that the SJED process can be used for the fabrication of parts; however, part fabrication through multi-bead optimization is limited. Moreover, the removal of the fabricated part from the substrate is the novelty of the current work.

This paper aims to investigate the coupled effects of electrohydrodynamic and gravity forces on the circulation effectiveness of working fluid in an inclined micro heat pipe driven by electroosmotic flow. The effects of the three competing forces, namely, the capillary, the gravitational and the electrohydrodyanamic forces, on the circulation effectiveness of a micro heat pipe are compared and delineated.

The numerical model is developed based on the conservations of mass, momentum and energy with the incorporation of the Young–Laplace equation for electroosmotic flow in an inclined micro heat pipe incorporating the gravity effects.

By inducing electroosmotic flow in a micro heat pipe, a significant increase in heat transport capacity can be attained at a reasonably low applied voltage, leading to a small temperature drop and a high thermal conductance. However, the favorably applied gravity forces pull the liquid toward the evaporator section where the onset of flooding occurs within the condenser section, generating a throat that shrinks the vapor flow passage and may lead to a complete failure on the operation of micro heat pipe. Therefore, the balance between the electrohydrodyanamic and the gravitational forces is of vital importance.

This study provides a detailed insight into the gravitational and electroosmotic effects on the thermal performance of an inclined micro heat pipe driven by electroosmotic flow and paves the way for the feasible practical application of electrohydrodynamic forces in a micro-scale two-phase cooling device.

In this paper a modified numerical method for calculating the precipitation efficiency of wire‐duct electrostatic precipitators is reported. Variation of mobility for both ions and particles in space surrounding the energized wires is taken into consideration. This method is based on solving numerically the main set of equations, defining the ionized field with presence of dust particles. The precipitation efficiency of the electrostatic precipitators is determined for the cement industry. The effect of different geometrical parameters on the precipitation efficiency is also reported. The precipitation efficiency of the wire‐duct electrostatic precipitator as influenced by both the applied voltage and the gas flow speed is discussed in this paper. The present findings are correlated to the physics of electrical corona discharge.

In this paper a numerical simulation analysis of a modified stent-based electrode is introduced to be used as a bipolar electrode for radio frequency ablation of tumours located in hollow organs. The purpose of this paper is to study the possibility of achieving a more regular volume of induced lesion with the presented electrode without imperilling the ductal organ where the tumour is located.

Three types of bipolar electrode configurations were considered, formed by two, three and five tubular segments. Numerical simulations were performed considering a tumour located in the bile duct, where two important blood vessels – the portal vein and the hepatic artery – have a significant impact due to the convective heat transfer caused by the blood flow (heat sink effect) which significantly affects the shape of lesion that is intended to induce in order to destroy the tumour.

The results obtained show that the five-segment electrode arrangement allows a regular volume for the induced lesion, independently of the different values of applied voltage considered.

The presented work introduces a numerical simulation analysis on a modified based-stent electrode previously studied. In this case, the electrode is configured so it can be used as a bipolar electrode, i.e., active and ground electrode are placed in the same device. Besides the results evinced by the obtained results, this kind of electrode avoids eventual skin burns that might occur due to the need of the return electrodes when monopolar electrodes are used.

This study aims to explore suitable anode materials used in the electrochemical system for indigo dyeing wastewater, to achieve optimal treatment performances.

The single factor experiment was used to explore the optimum process parameters for electrochemical decolorization of indigo dyeing wastewater by changing the applied voltage, electrolysis time and electrolyte concentration. At the voltage of 9 V, the morphology of flocs with different electrolytic times was observed and the effect of electrolyte concentration on decolorization rate in two electrolyte systems was also investigated. Further analysis of chemical oxygen demand (COD) removal rate, anode weight loss and sediment quantity after electrochemical treatment of indigo dyeing wastewater were carried out.

Comprehensive considering the decolorization degree and COD removal rate of the wastewater, the aluminum electrode showed the best treatment effect among several common anode materials. With aluminum electrode as an anode, under conditions of applied voltage of 9 V, electrolysis time of 40 min and sodium sulfate concentration of 6 g/L, the decolorization percentage obtained was of 94.59% and the COD removal rate reached at 84.53%.

In the electrochemical treatment of indigo dyeing wastewater, the aluminum electrode was found as an ideal anode material, which provided a reference for the choice of anodes. The electrodes used in this study were homogenous material and the composite material anode needed to be further researched.

It provided an effective and practical anode material choice for electrochemical degradation of indigo dyeing wastewater.

Combined with the influence of applied voltage, electrolysis time and electrolyte concentration and anode materials on decolorization degree and COD removal rate of indigo dyeing wastewater, providing a better electrochemical treatment system for dyehouse effluent.

The results of trial experiments carried out with a computer simulation model of total reflection X‐ray fluorescence, TXRF system to determine optimum conditions for detecting certain elements of interest under various analytical conditions in a given ten‐element standard sample is presented in this paper. Results of these trial experiments show that the detectability of elements improved with increasing applied voltages up to about 43kV (for a Molybdenum anode TXRF spectrometer) and atomic number of elements. Variation of geometry such as the glancing incidence angle of the excitation beam reflected slight increase in minimum detection limit, MDL values as the angle of incidence is reduced from an optimum value of 1.6mradian to 1.0mradian. The nature of the sample support was observed to affect the detectability of the elements as good detection limits were obtained if gold is used as sample holder..

The purpose of this study is to the modeling of the dielectric barrier discharge (DBD) actuator on the Eppler 387 (E387) airfoil in low Reynolds number conditions.

A validated direct-forcing immersed boundary method is used to solve the governing equations. A linear electric field model is used to simulate the DBD actuator. A ray-casting technique is used to define the geometry.

The purposed model is validated against the former studies. Next, the drag and lift coefficients in the static stall of the E387 airfoil are investigated. Results show that when the DBD actuator is on, both of the coefficients are increased. The effects of the location, applied voltage and applied frequency are also studied and find that the leading-edge actuator with higher voltage and frequency has better improvement in the forces. Finally, the dynamic stall of the E387 with the DBD actuator is considered. The simulation shows that generally when the DBD is on, the lift coefficient in the pitch-up section has lower values and in the pitch-down has higher values than the DBD off mode.

It is demonstrated that using the DBD actuator on E387 in the low Reynolds number condition can increase the lift and drag forces. Therefore, the application of the airfoil must be considered.

The results show that sometimes the DBD actuator has different effects on E387 airfoil in low Reynolds number mode than the general understanding of this tool.

The purpose of this study is to use an electric field technique to design novel heat sinks capable of rejecting as much heat as possible in a limited space. Configuration of electrodes in this study can be used for increasing the efficiency of heat sinks.

This study investigates a novel electrohydrodynamic (EHD)-based heat sink for thermal management of electronic devices and thermal systems. The significant part of designing an EHD heat sink is the arrangement of the electrodes. A numerical simulation is performed for a heat sink with two parallel plates to determine the optimum dimensional configuration of electrodes. The upper plate of this heat sink is the ground electrode with a constant atmosphere temperature, and the lower plate of it with flush-mounted high-voltage electrodes has uniform heat flux.

The results show that heat transfer changes by the size of the vortices and the number of them. These vortices are emerged by the electric field, and the number of them increases with increasing the number of electrodes. The interaction of vortices size and number leads to having the lowest average temperature in the optimum case by two high voltage electrodes with widths of 7.5 mm and a 17.5 mm gap between them. In comparison with the case without the electric field, with increasing the applied voltage to 30 kV, the efficiency of this EHD heat sink increases up to 37%.

Improvements in electrical equipment make them more compact with higher heat fluxes. Hence, the amount of heat to be dissipated per area increases and needs thermal management to operate at their design temperatures. Therefore, to improve the performance and life span of electronic components and increase their efficiency, it is necessary to design heat sinks to decrease their maximum (peak) temperature.