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1 – 10 of 539
Article
Publication date: 27 November 2007

William J. Hall and Paul T. Williams

The authors aim to investigate the use of pyrolysis for the processing of waste printed circuit boards (PCBs). The aim was to make the process of separating the organic, metallic…

Abstract

Purpose

The authors aim to investigate the use of pyrolysis for the processing of waste printed circuit boards (PCBs). The aim was to make the process of separating the organic, metallic, and glass fibre fractions of PCBs much easier and therefore make recycling of each PCB fraction more viable.

Design/methodology/approach

The PCBs were pyrolysed in a fixed bed reactor at 850°C. The organic fraction released by the boards was analysed by a variety of gas chromatography techniques. The residue that remained after pyrolysis was analysed by ICP‐MS to determine the type of metals that were present.

Findings

When PCBs were heated to 800°C in an oxygen free atmosphere, the organic fraction decomposed to form volatile oils and gases leaving behind the metal and glass fibre fraction of the boards. The pyrolysed boards were very friable and the different fractions (metal components, copper power boards, glass fibre, etc.) could be easily separated. The recovered metals could then be recycled by traditional routes with particular emphasis being placed on the recovery and recycling of rare and precious metals. The organic oils and gases which are produced during pyrolysis of PCBs can either be used as a chemical feedstock or as a fuel.

Research limitations/implications

The research was only carried out on a very small scale so an investigation into scale‐up must be performed.

Practical implications

By using pyrolysis, the organic and metallic fraction of PCBs can be separated and recycled.

Originality/value

This paper presents a novel method for resource recovery from PCBs.

Details

Circuit World, vol. 33 no. 4
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 26 October 2012

Johnny Chung‐Yin Tsai, Hong G. Im, Taig‐Young Kim and Jaeho Kim

The purpose of this paper is to present a three‐dimensional CFD model that simulates the pyrolysis, combustion and heat transfer phenomena in a refuse‐derived fuel (RDF) gasifier…

Abstract

Purpose

The purpose of this paper is to present a three‐dimensional CFD model that simulates the pyrolysis, combustion and heat transfer phenomena in a refuse‐derived fuel (RDF) gasifier. Correlations between different operation conditions and the waste stack morphology are also investigated. Parametric studies are conducted to optimize operating conditions to achieve an even stack surface minimal the local oxidation in the waste stack.

Design/methodology/approach

This paper proposes a Lagrangian pyrolysis submodel which can be applied to determine the local pyrolysis rate and porosity field by introducing the local characteristic diameter of the waste solid sphere. The flow field is described by a single‐phase porous flow model using the SIMPLE algorithm with momentum extrapolation. A one‐step global reaction was adapted for the chemical reactions inside the gasifier.

Findings

Computational results produced three‐dimensional distribution of the flow field, temperature, species concentration, porosity and the morphology of the waste stack under different operation conditions. Some parametric studies were conducted to assess the effects of the inlet temperature and the feeding rate on the waste stack shape. The results demonstrated that the model can properly capture the essential physical and chemical processes in the gasifier and thus can be used as a predictive simulation tool.

Research limitations/implications

Due to the lack of accurate reaction rate information, the computational results have not been directly compared against experimental data. Additional refinement and subsequent validation against prototype gasifier experiment will be reported in future work.

Originality/value

A full three‐dimensional computational model is developed for the complex two‐phase flow based on porous medium representation of the solid stack. A Lagrangian pyrolysis model based on the characteristic diameter of the solid waste material was proposed to describe the pyrolysis rate history. The developed model reproduces correct physical and chemical behavior inside gasifier with adequate computational efficiency and accuracy.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 22 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 13 February 2017

Ali Bahadir, Turgay Kar, Sedat Keles and Kamil Kaygusuz

The purpose of this paper is to investigate fast pyrolysis of maple fruit as an energy sources. This could serve as a solution to the energy sources problem.

Abstract

Purpose

The purpose of this paper is to investigate fast pyrolysis of maple fruit as an energy sources. This could serve as a solution to the energy sources problem.

Design/methodology/approach

Fast pyrolysis of maple fruit (samara) was achieved in a fixed bed reactor. The pyrolysis experiments have been conducted on the sample of maple seeds to particularly determine the effects of pyrolysis temperature, particle size and sweep gas flow rate on the pyrolysis product yields.

Findings

The oil of maple fruit from fast pyrolysis has good properties to be a potential candidate as a biofuel or as a source of chemicals. In addition to being environmentally desirable, it can reduce the energy cost, e.g. that Turkey imports a majority of its energy.

Originality/value

The use of maple fruit for fast pyrolysis and pyrolysis conditions impact on the yields of pyrolysis liquid can be considered as novel aspects of this paper.

Details

World Journal of Engineering, vol. 14 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 5 February 2018

Stefano Cordiner, Alessandro Manni, Vincenzo Mulone and Vittorio Rocco

Thermochemical conversion processes are one of the possible solutions for the flexible production of electric and thermal power from biomass. The pyrolysis degradation process…

Abstract

Purpose

Thermochemical conversion processes are one of the possible solutions for the flexible production of electric and thermal power from biomass. The pyrolysis degradation process presents, among the others, the interesting features of biofuels and high energy density bio-oil production potential high conversion rate. In this paper, numerical results of a slow batch and continuous fast pyrolyzers, are presented, aiming at validating both a tridimensional computational fluid dynamics-discrete element method (CFD–DEM) and a monodimensional distributed activation energy model (DAEM) represents with data collected in dedicated experiments. The purpose of this paper is then to provide reliable models for industrial scale-up and direct design purposes.

Design/methodology/approach

The slow pyrolysis experimental system, a batch of small-scale constant-pressure bomb for allothermic conversion processes, is presented. A DEM numerical model has been implemented by means of a modified OpenFOAM solver. The fast pyrolysis experimental system and a lab scale screw reactor designed for biomass fast pyrolysis conversion are also presented along with a 1D numerical model to represent its operation. The model which is developed for continuous stationary feeding conditions and based on a four-parallel reaction chemical framework is presented in detail.

Findings

The slow pyrolysis numerical results are compared with experimental data in terms of both gaseous species production and reduction of the bed height showing good predictive capabilities. Fast pyrolysis numerical results have been compared to the experimental data obtained from the fast pyrolysis process of spruce wood pellet. The comparison shows that the chemical reaction modeling based on a Gaussian DAEM is capable of giving results in very good agreement with the bio-oil yield evaluated experimentally.

Originality/value

As general results of the proposed activities, a mixed experimental and numerical approach has demonstrated a very good potential in developing design tools for pyrolysis development.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 August 2002

E. Theuns, J. Vierendeels and P. Vandevelde

This paper describes a one dimensional moving grid model for the pyrolysis of charring materials. In the model, the solid is divided by a pyrolysis front into a char and a virgin…

Abstract

This paper describes a one dimensional moving grid model for the pyrolysis of charring materials. In the model, the solid is divided by a pyrolysis front into a char and a virgin layer. Only when the virgin material reaches a critical temperature it starts to pyrolyse. The progress of the front determines the release of combustible volatiles by the surface. The volatiles, which are produced at the pyrolysis front, flow immediately out of the solid. Heat exchange between those volatiles and the char layer is taken into account. Since the model is used here as a stand‐alone model, the external heat flux that heats up the solid, is assumed to be known. In the future, this model will be coupled with a CFD code in order to simulate fire spread. The char and virgin grid move along with the pyrolysis front. Calculations are done on uniform and on non‐uniform grids for the virgin layer. In the char layer only a uniform grid is used. Calculations done with a non‐uniform grid are about 3 times faster than with a uniform gird. The moving grid model is compared with a faster but approximate integral model for several cases. For sudden changes in the boundary conditions, the approximate integral model gives significant errors.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 12 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Open Access
Article
Publication date: 21 January 2022

Yong Li, Yingchun Zhang, Gongnan Xie and Bengt Ake Sunden

This paper aims to comprehensively clarify the research status of thermal transport of supercritical aviation kerosene, with particular interests in the effect of cracking on heat…

1315

Abstract

Purpose

This paper aims to comprehensively clarify the research status of thermal transport of supercritical aviation kerosene, with particular interests in the effect of cracking on heat transfer.

Design/methodology/approach

A brief review of current research on supercritical aviation kerosene is presented in views of the surrogate model of hydrocarbon fuels, chemical cracking mechanism of hydrocarbon fuels, thermo-physical properties of hydrocarbon fuels, turbulence models, flow characteristics and thermal performances, which indicates that more efforts need to be directed into these topics. Therefore, supercritical thermal transport of n-decane is then computationally investigated in the condition of thermal pyrolysis, while the ASPEN HYSYS gives the properties of n-decane and pyrolysis products. In addition, the one-step chemical cracking mechanism and SST k-ω turbulence model are applied with relatively high precision.

Findings

The existing surrogate models of aviation kerosene are limited to a specific scope of application and their thermo-physical properties deviate from the experimental data. The turbulence models used to implement numerical simulation should be studied to further improve the prediction accuracy. The thermal-induced acceleration is driven by the drastic density change, which is caused by the production of small molecules. The wall temperature of the combustion chamber can be effectively reduced by this behavior, i.e. the phenomenon of heat transfer deterioration can be attenuated or suppressed by thermal pyrolysis.

Originality/value

The issues in numerical studies of supercritical aviation kerosene are clearly revealed, and the conjugation mechanism between thermal pyrolysis and convective heat transfer is initially presented.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 9
Type: Research Article
ISSN: 0961-5539

Keywords

Content available
Article
Publication date: 7 September 2021

Vojtěch Šálek, Kamila Cábová, František Wald and Milan Jahoda

The purpose of this paper is to present a complex pyrolysis computational fluid dynamics (CFD) model of timber protection exposed to fire in a medium size enclosure. An emphasis…

Abstract

Purpose

The purpose of this paper is to present a complex pyrolysis computational fluid dynamics (CFD) model of timber protection exposed to fire in a medium size enclosure. An emphasis is placed on rarely used temperature-dependent thermal material properties effecting the overall simulation outputs. Using the input dataset, a fire test model with oriented strand boards (OSB) in the room corner test facility is created in Fire Dynamics Simulator (FDS).

Design/methodology/approach

Seven FDS models comprising different complexity approaches to modelling the burning of wood-based materials, from a simplified model of burning based on a prescribed heat release rate to complex pyrolysis models which can describe the fire spread, are presented. The models are validated by the experimental data measured during a fire test of OSB in the room corner test facility.

Findings

The use of complex pyrolysis approach is recommended in real-scale enclosure fire scenarios with timber as a supplementary heat source. However, extra attention should be paid to burning material thermal properties implementation. A commonly used constant specific heat capacity and thermal conductivity provided poor agreement with experimental data. When the fire spread is expected, simplified model results should be processed with great care and the user should be aware of possible significant errors.

Originality/value

This paper brings an innovative and rarely used complex pyrolysis CFD model approach to predict the behaviour of timber protection exposed to fire. A study on different temperature-dependent thermal material properties combined with multi-step pyrolysis in the room corner test scenario has not been sufficiently published and validated yet.

Details

Journal of Structural Fire Engineering, vol. 13 no. 1
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 12 February 2018

Joseph Adewumi Oyebanji and Sunday Olayinka Oyedepo

This study aims to investigate the effect of reactor temperature on softwood and hardwood pyrolysis. Experiments are performed at six temperature levels ranging from 300 to 800°C…

Abstract

Purpose

This study aims to investigate the effect of reactor temperature on softwood and hardwood pyrolysis. Experiments are performed at six temperature levels ranging from 300 to 800°C under N2 atmosphere. The weights of char, tar and gas yields produced were measured and recorded in percentage of initial weight of the pyrolyzed samples. Results of the study showed that hardwood produces maximum char, tar and gas yields of 41.02 per cent at 300°C,44.10 per cent at 300°C and 56.86 per cent at 800°C, respectively, whereas softwood produces maximum yields of 30.10 per cent at 300°C, 28.25 per cent at 300°C and 68.73 per cent at 800°C, respectively. Proximate analysis shows that volatile matter, fixed carbon, ash content and moisture content of hardwood are 74.83, 14.28, 2.81 and 8.08 per cent, respectively, and that of softwood are 79.76, 12.65, 0.98 and 6.61 per cent, respectively. Result of the elemental analysis results shows that the carbon, hydrogen, nitrogen, oxygen and sulphur contents for hardwood are 52.20, 6.45, 0.68, 39.64 and 1.03 per cent, respectively, and that of softwood are 45.95, 4.57, 0.56, 48.13 and 0.79 per cent, respectively. The higher heating value of hardwood and softwood are 21.76 and 16.50 kJ/g respectively. This study shows that char and tar yields decrease with increase pyrolysis temperature, whereas gas yield increases as pyrolysis temperature increases for the wood samples considered. At all temperatures considered in this study, gas yields are higher than tar and char yields for softwood, whereas for hardwood, tar yield decreases with increase in temperature with accompanying increase in gas yield.

Design/methodology/approach

Experiments are performed at six temperature levels ranging from 300 to 800°C under N2 atmosphere.

Findings

At all temperatures considered in this study, gas yields are higher than tar and char yields for softwood, whereas for hardwood, tar yield decreases with increase in temperature with accompanying increase in gas yield.

Originality/value

Results of the study showed that hardwood produces maximum char, tar and gas yields of 41.02 per cent at 300°C,44.10 per cent at 300°C and 56.86 per cent at 800°C, respectively, whereas softwood produces maximum yields of 30.10 per cent at 300°C, 28.25 per cent at 300°C and 68.73 per cent at 800°C, respectively.

Details

World Journal of Engineering, vol. 15 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 1 October 2004

Toshimitsu Hata, Paul Bronsveld, Tomo Kakitani, Dietrich Meier, Takeshi Kajimoto and Yuji Imamura

Recycling of preservative‐treated waste wood can be an environmental problem due to toxic elements being emitted into the environment. Pyrolyzing CCA‐treated wood at low…

Abstract

Recycling of preservative‐treated waste wood can be an environmental problem due to toxic elements being emitted into the environment. Pyrolyzing CCA‐treated wood at low temperature without any oxidizing agent is applied to capture the arsenic fraction in the solid residue. The influence of well‐defined process parameters such as pyrolysis temperature, time and heating rate are studied. Arsenic contents in the gas phase were measured by a wet chemical method while structural analysis of the arsenic reaction products was determined with Transmission Electron Microscopy.

Details

Management of Environmental Quality: An International Journal, vol. 15 no. 5
Type: Research Article
ISSN: 1477-7835

Keywords

Article
Publication date: 1 September 1998

Uwe Has

Pyrolysis means to heat a material up to high temperatures at which its molecular structure is thermally cracked. The residues of the heated material are gases and ashes. In…

147

Abstract

Pyrolysis means to heat a material up to high temperatures at which its molecular structure is thermally cracked. The residues of the heated material are gases and ashes. In modern consumer ovens this method is used to clean the walls of the oven cavity. The cavity is heated up to about 480°C. At this temperature the dirt sticking on the walls is thermally cracked into gases and ashes. The approach of the system described in this paper is to estimate the quantity of dirt to be pyrolysed in the cavity. This is done by using a gas sensor. The sensor measures the concentration of the gaseous residues in the exhaust air of the oven. Evaluation of the sensor signal makes it possible to minimise the energy consumption during the process. Furthermore, the sensor can be used as a safety device.

Details

Sensor Review, vol. 18 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

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