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1 – 10 of over 2000Xu Meng, Shujie Tan, Liping Ding, Yicha Zhang and Liheng Chen
The objective of this study is to investigate the feasibility of using selective laser melting (SLM) process to print fine capillary wick porous structures for heat pipe…
Abstract
Purpose
The objective of this study is to investigate the feasibility of using selective laser melting (SLM) process to print fine capillary wick porous structures for heat pipe applications and clarify the interrelations between the printing parameters and the structure functional performance to form guidelines for design and printing preparation.
Design/methodology/approach
A new toolpath-based construction method is adopted to prepare the printing of capillary wick with fine pores in SLM process. This method uses physical melting toolpath profile with associated printing parameters to directly define slices and assemble them into a printing data model to ensure manufacturability and reduce precision loss of data model transformation in the printing preparation stage. The performance of the sample was characterised by a set of standard experiments and the relationship between the printing parameters and the structure performance is modeled.
Findings
The results show that SLM-printed capillary wick porous structures exhibit better performance in terms of pore diameter and related permeability than that of structures formed using traditional sintering methods, generally 15 times greater. The print hatching space and infilling pattern have a critical impact on functional porosity and permeability. An empirical formula was obtained to describe this impact and can serve as a reference for the design and printing of capillary wicks in future applications.
Originality/value
This research proves the feasibility of using SLM process to printing functional capillary wicks in extremely fine pores with improved functional performance. It is the first time to reveal the relations among the pore shapes, printing parameters and functional performance. The research results can be used as a reference for heat pipe design and printing in future industrial applications.
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The liquid water and water vapour transfer properties of fabrics play an important and decisive role in determining thermal comfort properties of clothing systems. The purpose of…
Abstract
Purpose
The liquid water and water vapour transfer properties of fabrics play an important and decisive role in determining thermal comfort properties of clothing systems. The purpose of this paper is to analyse the effects of fabric composition (98 percent cotton–2 percent elastane and 100 percent cotton) and finishing treatments (rigid, resin, bleaching and softening) on the wicking, drying and water vapour permeability (WVP) properties of denim fabrics.
Design/methodology/approach
The research design for this study consists of experimental study. Two fabric compositions (98 percent cotton–2 percent elastane and 100 percent cotton) and four finishing treatments (rigid, resin, bleaching and softening) were evaluated to see the effects of elastane and finishing treatments on wicking, drying and WVP properties of woven denim fabrics. Results were analysed statistically.
Findings
Experimental results showed that the transfer wicking, drying and WVP values of denim fabrics were significantly influenced by fabric weight, fibre composition and finishing treatments.
Practical implications
The wicking ability of sweat from the skin to the outer environment of a skin contact fabric layer is the primary requirement.
Originality/value
As a result of the literature review, it was seen that there are some studies in the literature about comfort properties of denim fabrics, but there is no study concerning the water vapour transmission, wicking and drying properties of denim fabrics.
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Nilhan Niles, Sandun Fernando, Nipuni Rathnayake, Ayesha Hewamalavi and Samudika Weerasinghe
Woven fabrics have been popularised in use owing to their superior properties and functionality. Today, weavers strive to add value to their product to be competitive and to…
Abstract
Purpose
Woven fabrics have been popularised in use owing to their superior properties and functionality. Today, weavers strive to add value to their product to be competitive and to secure profit in performance fabrics such as technical fabrics, smart fabrics and sportswear fabrics. Over the years, fabrics with special properties such as moisture management have gained higher demand. In this context, multi-layer fabrics provide a reasonable solution to the demand.
Design/methodology/approach
An attempt was made to develop two-layer fabrics with different compositions and properties. A two-layer woven fabric was produced using handloom weaving, with a hydrophobic inner layer and hydrophilic outer layer, the two layers being attached together using different stitching methods. Different fabric structures and yarn counts were used to achieve the objectives.
Findings
Experiments carried out verified the suitability of the developed fabric for effective moisture management. It was found that a fabric with a 100% cotton outer layer and 100% polyester inner layer, both layers of 2 × 2 matt weave, showed the best properties.
Practical implications
In the present COVID-19 pandemic situation, the use of masks in public has become mandatory in many countries. This research will help handloom manufacturers meet the need using simple methods.
Originality/value
This research uses handloom fabric. As such it provides an opportunity for small and medium enterprises to use available low-cost technology to develop fabric with superior properties.
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Mohamed A. Saad, Fatma Metwaly, Sarah Yahia Gad, Khaled Mansour Mansour and Marwa A. Ali
The paper aims to use the Trilobal® polyester (Y cross-section) for producing fabrics suitable for fencing suits and evaluating their various properties.
Abstract
Purpose
The paper aims to use the Trilobal® polyester (Y cross-section) for producing fabrics suitable for fencing suits and evaluating their various properties.
Design/methodology/approach
Double weave structure was chosen to produce the samples by using six different face structures and two back structures divided into two groups according to the back structures. They were evaluated by their physical and mechanical properties such as tensile strength, puncture resistance, air permeability and humidity properties in horizontal and vertical wicking, drying rate and water vapor transmission.
Findings
Fencing sport recently is one of the most growing sports in the world, which necessitates special requirements and properties of fencing suit, either mechanical properties, which allow the easily and freely movement for the athlete, or the comfort properties that save the player’s effort and energy for a long time to improve his performance.
Originality/value
ANOVA test analysis showed highly significant results in some properties comparing back and face structures of the double weave fabric high correlation coefficient were found between packing density factor of produced fabric and the weft material types. The final results showed the produced sample that weaved with plain 1/1 for back structure and warp rib 2/2 for face structure achieved the best results, followed by the produced sample weaved with plain 1/1 for back structure and weft rib 2/2 for face structure compared with the other produced samples.
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Ya Guo, Zhenhua Sun, Xiaoqing Guo, Yanfen Zhou, Liang Jiang, Shaojuan Chen and Jianwei Ma
At present, the enzyme washing process is widely used in hemp garment in the industry. However, it has many disadvantages. First, it is inefficient and labor-intensive, which can…
Abstract
Purpose
At present, the enzyme washing process is widely used in hemp garment in the industry. However, it has many disadvantages. First, it is inefficient and labor-intensive, which can only be produced in small quantities and will take much time for workers to check. Second, its cost is high. The strength loss of the garment is up to 20 percent, with a bad damage. Presently, the enzyme washing process of the gray fabric is not industrialized. The purpose of this paper is to obtain a stable and efficient process for the enzyme washing of the gray fabric.
Design/methodology/approach
The whiteness, weight loss rate, strength, dyeing property and fabric style of enzyme washed gray fabrics were studied.
Findings
The results showed that the enzyme treated fabric has soft handle, smooth surface, good elasticity and high levelness, as well as low strength reduction rate under the optimized condition of bath ratio of 1:12, cellulase dosage of 0.3 percent, pectinase dosage of 1 g/L, treatment temperature of 55°C, treatment time of 80 min and pH of 6.
Originality/value
First, the process is environment friendly, green and sustainable and, second, it will make the industrialization of the enzyme washing process of gray fabrics, with a high commercial value.
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Giovanni Anggasta, Iwan Halim Sahputra and Debora Anne Yang Aysia
The objective of this research is to systematically compare two methods of wicking test for evaluating the quality of the non-medical-mask fabric, i.e. its absorbency property at…
Abstract
Purpose
The objective of this research is to systematically compare two methods of wicking test for evaluating the quality of the non-medical-mask fabric, i.e. its absorbency property at various conditions, using a design of experiment approach. This research also evaluates the suitability of several fabrics to be used for non-medical masks.
Design/methodology/approach
Horizontal and vertical wicking tests were selected to evaluate the absorbency property of five fabrics commonly used for the non-medical mask. The tests were performed at three temperatures and using two types of liquid. The design of experiment approach was employed to determine the relationship between the path length of liquid movement in fabric and type of test method, temperature and type of liquid.
Findings
Both vertical and horizontal wicking tests show the same order of fabrics according to their absorbency. The order is cotton twill, local cotton, Japanese cotton, Oxford and Scuba, where the first in the order has the lowest absorbency and the last has the highest absorbency. Based on the analysis of variance (ANOVA), the range of temperature and types of liquid employed in this research do not affect the path length of the liquid movement in the fabric.
Originality/value
This research proposes horizontal and vertical wicking tests as a practical tool to evaluate absorbency property of fabric for the non-medical mask. This research also presents a design of experiment approach to evaluate the effect of the test method, temperature and type of liquid on the path length of the liquid movement in the fabric.
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Yogesh Mahulkar and Chetankumar Sedani
Miniature loop heat pipes (MLHPs) are highly efficient passive heat transfer devices, which have considerable advantages over conventional heat pipes. Currently, miniature LHPs…
Abstract
Purpose
Miniature loop heat pipes (MLHPs) are highly efficient passive heat transfer devices, which have considerable advantages over conventional heat pipes. Currently, miniature LHPs with ammonia and water as working fluids have been developed and utilized in electronics cooling within temperature range of 50°C-70°C at any orientation in 1-g conditions.
Design/methodology/approach
The authors studied the standard procedure for the development of bi-porous nickel wicks and their characterization. Three different shaped nickel powders were studied, and best fitting nickel powder for electronics cooling application was reported. The manufacturing of bi-porous wick structures was analyzed with parameters such as porosity, permeability, capillary pressure and effective thermal conductivity for efficient performance of MLHP.
Findings
The study investigated the sintering process for number of samples to identify effective sample for the particular application. It is found that carbonyl nickel powder (type 287) with particle size of 2.6-3.3 µm gives promising results. Permeability and porosity were found to be highest in this case.
Originality/value
It is found that carbonyl nickel powder type with particle size gives promising results. Permeability and porosity was found to be highest in this case.
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Adnen Mezghani, Abdalla R. Nassar, Corey J. Dickman, Eduardo Valdes and Raul Alvarado
An integral component in heat pipes (HPs) and vapor chambers (VCs) is a porous wicking structure. Traditional methods for manufacturing wicking structures within HPs and VCs…
Abstract
Purpose
An integral component in heat pipes (HPs) and vapor chambers (VCs) is a porous wicking structure. Traditional methods for manufacturing wicking structures within HPs and VCs involve secondary manufacturing processes and are generally limited to simple geometries. This work aims to leverage the unprecedented level of design freedom of laser powder bed fusion (LPBF) additive manufacturing (AM) to produce integrated wicking structures for HPs and VCs.
Design/methodology/approach
Copper wicking structures are fabricated through LPBF via partial sintering and via the formation of square, hexagonal and rectangular arrangements of micro-pins and micro-grooves, produced in multiple build directions. Wicks are characterized by conducting capillary performance analysis through the measurement of porosity, permeability and capillary rate-of-rise.
Findings
Copper wicking structures were successfully fabricated with capillary performance, K/reff, ranging from 0.186–1.74 µm. The rectangular-arrangement micro-pin wick presented the highest performance.
Originality/value
This work represents the first published report on LPBF AM of copper wicking structures for HPs/VCs applications and represents foundational knowledge for fabricating complete assemblies of copper VCs and HPs through LPBF AM.
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Palani Rajan T., Prakash C. and Ramakrishnan G.
Polyester multifilament is used to produce the face and back layer of warp knitted spacer fabric (WKSF) and these two layers are connected by polyester monofilament as a middle…
Abstract
Purpose
Polyester multifilament is used to produce the face and back layer of warp knitted spacer fabric (WKSF) and these two layers are connected by polyester monofilament as a middle layer. This fabric has unique and extraordinary characteristics, and different possibilities of fabric structure and the middle layer thickness are tried to find out the moisture management properties. The paper aims to discuss these issues.
Design/methodology/approach
This study investigates the influence of fabric thickness and structure on moisture management properties.
Findings
Polyester monofilament quickly up takes the water molecule from the water reservoir and transfers it by capillary action. The gravitational force and the availability space between the two outer surface layers restrict the movement of water molecules, although the pressure develops to push the molecules from the water reservoir. As a result, all the spacer fabric samples attain the equilibrium state very quickly. WKSF and the hexagonal net structure prove to be better in vertical wicking.
Originality/value
The liquid movement is quick in the front side of the spacer fabric, and the rate of wicking is higher in open structure than in the closed structure. It confirms that the hexagonal net structure produces high pore size on fabric and it reaches maximum wicking values. Fabric thickness does not have much influence on the vertical wicking properties of all fabric samples, and the rate of liquid movement produces a similar trend. In in-plane wicking, the polyester monofilament in the middle layer of spacer fabric plays a major role rather than the outer surface layers of fabric.
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Gold coatings are used on connector structures to maintain suitable solderability of the underlying Ni coating layer as well as to prevent surface corrosion during service…
Abstract
Gold coatings are used on connector structures to maintain suitable solderability of the underlying Ni coating layer as well as to prevent surface corrosion during service. However, the likelihood of Au embrittlement in connector solder joints must be minimized by eliminating much of the Au plating from the surfaces using a hot solder dipping or “wicking” procedure prior to final assembly. It was observed that Au removal was most effective by using a double wicking process. Also, a higher soldering temperature improved the efficiency of the Au removal process. A longer soldering time during the wicking process did not appear to offer an appreciable improvement in Au removal. Because the wicking procedure was a manual process, it was found to be operator dependent.
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