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1 – 10 of 192Yanzhong Wang, Yuan Li, Yang Liu and Wei Zhang
To gain in-depth understandings of engaging characteristics, the purpose of this paper is to improve the model of wet clutches to predict the transmitted torque during the…
Abstract
Purpose
To gain in-depth understandings of engaging characteristics, the purpose of this paper is to improve the model of wet clutches to predict the transmitted torque during the engagement process.
Design/methodology/approach
The model of wet clutch during the engagement process took main factors into account, such as the centrifugal effect of lubricant, permeability of friction material, slippage factor of lubricant on contact surface and roughness of contact surface. Reynolds’ equation was derived to describe the hydrodynamic lubrication characteristics of lubricant film between the friction plate and the separated plate, and an elastic-plastic model of the rough surfaces contact based on the finite element analysis was used to indicate the loading force and friction torque of the contact surface.
Findings
The dynamic characteristics of wet clutch engagement time, relative speed, hydrodynamic lubrication of lubricating oil, rough surface contact load capacity and transfer torque can be obtained by the wet clutch engagement model. And the influence of the groove shape and depth on the engaging characteristics is also analyzed.
Originality/value
The mathematical model of the wet clutch during the engagement process can be used to predict the engaging characteristics of the wet clutch which could be useful to the design of the wet clutch.
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Biao Ma, Liang Yu, Man Chen, He Yan Li and Liang Jie Zheng
This paper aims to investigate the thermal characteristics of the clutch hydraulic system under various oil flow conditions. Increasing the oil flow is one of the most…
Abstract
Purpose
This paper aims to investigate the thermal characteristics of the clutch hydraulic system under various oil flow conditions. Increasing the oil flow is one of the most important approaches to reduce the clutch temperature. However, the effect of the oil flow on the clutch temperature remains to be explored.
Design/methodology/approach
The thermal resistance network model and the lumped parameter method are used to study the thermal characteristics of the clutch hydraulic system. The predicted temperature variations of the clutch and the oil are compared with experimental data.
Findings
Results demonstrate that the larger the friction power is, the higher the temperatures of the clutch and the oil are. However, the temperature growth rates of the clutch and oil present different trends: the former decreases gradually and the latter increases constantly. Additionally, increasing the oil flow within a certain range gives rise to the decrease of clutch temperature and the increase of oil temperature; nevertheless, their variation trends are gradually weakening. When the oil flow is large enough, it brings a slight effect on the clutch temperature rise.
Originality/value
This paper extends the knowledge into the oil flow supply of the clutch hydraulic system. The conclusions can provide a theoretical guidance for the oil management of the transmission system. Additionally, the thermal resistance network model is also effective and efficient for other hydraulic equipment to predict the temperature variation.
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Peng-hui Wu, Xiaojun Zhou, Chenlong Yang, Haoliang Lv, Tianhao Lin and Xuelei Wu
The purpose of this paper is to reduce the drag loss and study the effects of operating conditions and groove parameters such as flow rate and temperature of automatic…
Abstract
Purpose
The purpose of this paper is to reduce the drag loss and study the effects of operating conditions and groove parameters such as flow rate and temperature of automatic transmission fluid, clearance between plates, groove depth and groove ratio on the drag torque of a wet clutch for vehicles, parametric analysis of the drag torque model of wet multi-plate friction clutch with groove consideration.
Design/methodology/approach
Both experimental and numerical research was carried out in this work. Parametric groove models, full film lubrication flow model and pressure distribution model are established to investigate the effects of the grooves on drag torque of a wet clutch. Multigrid method is used to simplify the solution.
Findings
In this paper, a drag torque model of a wet multi-plate friction clutch based on the basic theory of viscous fluid dynamics is examined through experimental and numerical methods that take grooves into account, and the change trend of drag torque with operating conditions and groove parameters is analyzed.
Originality/value
Multigrid method is used to solve the governing equations, which simplifies the solution process because of the restrictions and interpolation operations between the adjacent layers of coarser and fine grids. These works provide insight into the effect regularity of operating conditions and groove parameters on drag torque of a wet multi-plate friction clutch. Furthermore, variable test conditions and sufficient experimental data are the main functions in the experimental research.
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Yanzhong Wang, Chao Guo, Yuan Li and Guoxing Li
This study aims to establish a friction coefficient model relative to the rotation speed of a wet clutch engagement, which can predict friction coefficient under different…
Abstract
Purpose
This study aims to establish a friction coefficient model relative to the rotation speed of a wet clutch engagement, which can predict friction coefficient under different stages of slipping velocity and different load pressures. In particular, the model has been improved by accounting the speed effect for the perdition of wet friction-element boundary friction, which is significant for understanding the friction mechanisms and for supporting the development of more efficient and related products.
Design/methodology/approach
This research investigated the mechanism of wet friction in a wet clutch engagement. A mixed friction model is established based on the asperity model and Newton’s law of viscosity. To obtain a friction coefficient computed by the model, the normal load shared by both asperities and lubrication fluid needs to be determined. Therefore, rough surface contact mechanism is analysed; a surface topography model is established; and surface parameters are obtained by means of surface topography measurement and reconstruction. Finally, verification of the mixed friction model is achieved.
Findings
Friction will be generated by both the asperity contact and the lubrication film shear relative to the rotation speed. And, the higher the relative speed, the larger the shearing power of lubrication film. It is caused by decrease in contact area of asperity. Surface morphology of a sintered bronze friction disk was obtained by a Laser-Micro-Test. The predicted results by the established model show that the total friction coefficient slightly reduced and then increased suddenly with speed. The surface topography model is responsible for the nonlinear behaviour of the asperity friction. Results of the simulation model are in agreement with those of the wet clutch engagement experiments.
Originality/value
This research is original and it is supported by the national defence project. The wet friction element which is applied on tracked vehicles is analysed for the first time. Through the model, the trend of the friction coefficient can be more accurately predicted. The problem of the wet friction plate modelling difficult is solved by using the mixed friction model.
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Tengjiao Lin, Zi-ran Tan, Ze-yin He, Hong Cao and He-sheng Lv
This paper aims to introduce the moment of inertia of the driving and driven end of the clutch into the analysis of the transient temperature field of a friction plate and…
Abstract
Purpose
This paper aims to introduce the moment of inertia of the driving and driven end of the clutch into the analysis of the transient temperature field of a friction plate and studied the influencing factors on that, especially to a marine gearbox.
Design/methodology/approach
A three-dimensional transient heat transfer analysis model of a wet clutch friction plate used in a marine gearbox is developed, and the transient characteristics of the temperature field during engagement are analyzed with taking account of the influence factors such as the sliding friction coefficient, engaging revolving speed, moment of inertia and applied engagement pressure.
Findings
The paper found out that the hot spot appears on the surface of the friction plate, taking account of the effect of radial slots and spiral groove. To avoid damage to the friction plate as a result of overheating, the appropriate sliding friction coefficient, lower engaging revolving speed and reasonable selection of applied engagement pressure curve can ensure a favorable heating situation of the friction plate. The reasonable structural design for the clutch with a bigger moment of inertia of driving end and smaller moment of inertia of driven end can reduce the engaging time effectively and decrease the peak temperature of the friction plate.
Originality/value
This paper fulfils a method to study the transient temperature field of a wet clutch friction plate, especially used in a marine gearbox.
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Abstract
Purpose
This paper aims to study and compare the friction stability of wet paper-based clutches with regard to the radial grooves (RG) and waffle grooves (WG).
Design/methodology/approach
This paper presents an experimental study of a wet clutch concerning the effect of groove patterns on the friction torque and surface temperature. The friction stabilities of RG and WG are investigated with the applied pressure, rotating speed and automatic transmission fluid (ATF) temperature taken into consideration.
Findings
The friction torque and surface temperature of WG are larger than those of RG under the same operating condition. The friction torque difference between RG and WG grows with the increase of applied pressure and narrows with the increase of ATF temperature. Additionally, their temperature difference expands via increasing the rotating speed and ATF temperature or reducing the applied pressure; in this way, not only the variable coefficient difference between RG and WG can be narrowed, but also the friction stability of the clutch can be improved dramatically.
Originality/value
This paper explains the thermodynamic differences between RG and WG; moreover, it is verified experimentally that WG has a better friction stability than RG.
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Ji Bin Hu, Chao Wei and XueYuan Li
– The purpose of this paper is to investigate the friction and sealing characteristics of narrow end face seal ring with spiral grooves for wet clutch by experiment.
Abstract
Purpose
The purpose of this paper is to investigate the friction and sealing characteristics of narrow end face seal ring with spiral grooves for wet clutch by experiment.
Design/methodology/approach
The shallow spiral grooves are machined in the end face of narrow seal ring by laser, and all of other parameters of specimens are the same with the actual production. The investigation of friction and sealing characteristics are carried out by comparing the experiment results of end face seal ring with spiral grooves with the conventional seal ring without spiral grooves through friction coefficient test, volume leakage rate test and pv value test.
Findings
Comparing with conventional seal ring without spiral grooves, seal ring with spiral grooves experiences boundary lubrication, mixed lubrication and fluid film lubrication with the increase of rotation speed, whereas the conventional seal ring only experiences mixed lubrication. Besides this, the volume leakage rate is slightly larger, but the pv value is much larger than that of conventional seal ring.
Originality/value
Effect of spiral grooves on the friction and sealing characteristics of narrow end face seal ring for wet clutch is investigated. The improved lubrication performance can be achieved by shallow spiral grooves even if the distance of radius difference used to machine grooves is very small.
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Yanzhong Wang and Bin Wei
The purpose of this study is to investigate wet multi-disc brake temperature field and optimal oil supply under continuous braking condition. The oil supply of wet…
Abstract
Purpose
The purpose of this study is to investigate wet multi-disc brake temperature field and optimal oil supply under continuous braking condition. The oil supply of wet multi-disc brake has a direct impact on the drivability and fuel economy for tracked vehicles. Too small flow will result in the higher temperature and failure of brake while excessive one will lead to slow engagement increasing disengaged torque and the transmission efficiency could decline notably. The optimal oil supply and brake temperature field were obtained in this research.
Design/methodology/approach
This article investigated on the heat dissipation capability and optimal oil supply of the brake by the means of CFX model. The working condition was continuous braking and the lubricating and cooling factors were included in the model.
Findings
That the complex trends with increased oil flow is inconsistent with the traditional formula in which the effects of grooves were neglected. The fitting curve of optimal oil supply can predict various needed oil flow in various rotating speed and it provides a theoretical guidance for oil supply design.
Originality/value
Traditional empirical formula of heat transfer coefficient and Reynolds equation solved by different methods could be difficult to deal with the complex boundary conditions of wet multi-disc brake. CFX model can solve the problem of complex boundary condition. The optimal oil supply curve can provide a theoretical guidance for oil supply design.
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Lubricants for four‐stroke motorcycles have traditionally been rebranded versions of those used for passenger car engine lubrication. Recent developments in passenger car…
Abstract
Lubricants for four‐stroke motorcycles have traditionally been rebranded versions of those used for passenger car engine lubrication. Recent developments in passenger car engine oils with the intention of improving fuel utilisation efficiencies were not compatible with some of the specific requirements of four‐stroke motorcycle powertrain lubrication. The effect of using such lubricants on the various components of the motorcycle powertrain, including the engine, clutch, gearbox, starter system drive and back torque limiter is described. The subsequent development of a new specification specifically for use in four‐stroke motorcycles is described.
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The purpose of this paper is to reveal the mechanism of effect of surface groove on speed‐regulating start.
Abstract
Purpose
The purpose of this paper is to reveal the mechanism of effect of surface groove on speed‐regulating start.
Design/methodology/approach
This paper investigates numerically and analytically the torque transfer and load capacity of oil film between separator and friction disc with grooves commonly used at present by solving simultaneous equations: modified Reynolds, energy, and temperature‐viscosity equations.
Findings
The results show friction discs with wider and deeper groove are not suitable for speed‐regulating start. To improve performance of speed‐regulating start, distribution and size of surface groove should be designed to obtain ascending trend of oil film load capacity during startup process.
Originality/value
This paper reveals the mechanism of effect of surface groove on speed‐regulating start and facilitates the conceptual design of speed‐regulating start control system.
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